Guided Wave Ultrasonic Testing for Crack Detection in Polyethylene Pipes: Laboratory Experiments and Numerical Modeling

A Multi-Strategy Hybrid Sparse Reconstruction Method Based on Spatial-Temporal Sparse Wave Number Analysis for Enhancing Pipe Ultrasonic-Guided Wave Anomaly Imaging

Ultrasonic-guided waves (UGWs) in defective pipes are subject to severe coherent noise caused by imperfect detection conditions, mode conversion, and intrinsic characteristics (dispersion and multiple modes), inducing the limited performance of anomaly imaging. To achieve the high resolution and accuracy of anomaly imaging, a multi-strategy hybrid sparse reconstruction (MHSR) method based on spatial-temporal sparse wavenumber analysis (ST-SWA) is proposed. MHSR leverages the capability of ST-SWA to extract the wavenumber dispersion curves, thereby providing a more refined and precise search space for MHSR. Furthermore, it mitigates the impact of coherent noise by conducting dispersion compensation on the reconstructed signal. The sparse compensated signals through MHSR are employed for sparse reconstruction imaging. To validate the efficacy of the proposed method, UGW testing is performed on the defective steel pipe, and the results demonstrate the significant enhancement of anomaly imaging in defect resolution and positioning accuracy. The lowest estimated errors for axial and circumferential defect positions are 10 mm and 4 mm, respectively.

Analytical and numerical modeling of nonlinear lamb wave interaction with a breathing crack with low-frequency modulation

To characterize fatigue crack, an analytical calculation and finite element (FE) simulation of Lamb wave propagating through the region of a breathing crack in a two-dimensional(2D) isotropic plate were studied. Contact surface boundary conditions between the two surfaces of the vertical crack were considered to study contact acoustic nonlinearity (CAN) from the breathing contact crack in conjunction with the modal decomposition method, Fourier transform, and variational principle-based algorithm. Reflection and transmission coefficients in the fundamental frequency and second harmonic frequency were calculated and analyzed quantitatively. Different ratios of incident wave amplitude to crack width were studied to calculate CAN results related to micro-crack width. In addition, a low-frequency (LF) vibration(10 Hz) excitation was introduced to perturb the free surface vertical crack to close, and an interrogating Lamb wave(1 MHz) was used to study crack-related CAN in different conditions for interpreting the modulation mechanism. The contact boundary conditions between two surfaces of vertical crack were set which were dynamically changed due to the low frequency modulation. The clapping effects when the crack closed due to the modulation of the contact boundary conditions between the crack surfaces were studied and analyzed to get the quantitative correlation between CAN and LF modulation. The results obtained from the analytical model were compared with those from the FE simulation, showing good consistency. Knowledge of these effects is essential to correctly gauge the severity of surface cracks in the plate, which can be spotlighted in its application to quantitative evaluation of micro fatigue cracks in structural health monitoring(SHM).

Guided Acoustic Waves in Polymer Rods with Varying Immersion Depth in Liquid

Monitoring tanks and vessels play an important part in public infrastructure and several industrial processes. The goal of this work is to propose a new kind of guided acoustic wave sensor for measuring immersion depth. Common sensor types such as pressure sensors and airborne ultrasonic sensors are often limited to non-corrosive media, and can fail to distinguish between the media they reflect on or are submerged in. Motivated by this limitation, we developed a guided acoustic wave sensor made from polyethylene using piezoceramics. In contrast to existing sensors, low-frequency Hanning-windowed sine bursts were used to excite the L(0,1) mode within a solid polyethylene rod. The acoustic velocity within these rods changes with the immersion depth in the surrounding fluid. Thus, it is possible to detect changes in the surrounding media by measuring the time shifts of zero crossings through the rod after being reflected on the opposite end. The change in time of zero crossings is monotonically related to the immersion depth. This relative measurement method can be used in different kinds of liquids, including strong acids or bases.