Semi-Dry Carbonation Process Using Fly Ash from Solid Refused Fuel Power Plant

Utilization of Carbon Dioxide and Fluidized Bed Fly Ash in Post-Industrial Land Remediation

The utilization of carbon dioxide and combustion products in cost- and energy-efficient technologies is an important element of creating sustainable energy systems, particularly in the transition period towards carbon neutrality and in light of the latest political developments, when solid fuels are still competing for a dominant role in securing energy supplies. Within the study presented, bituminous coal-derived fluidized bed fly ash samples of high calcium content, treated using a dry carbonation method under ambient conditions, were tested in terms of their specific properties to determine their usability in the preparation of injection mixtures for the filling of voids after shallow mining activities and other selected geo-engineering techniques. The study goes beyond the existing literature in terms of the carbonation method used, alkaline earth metal source, scale of the experiment, process conditions employed and product application studied. The results showed that the bituminous coal-derived fluidized bed fly ash, carbonated using the direct method adopted, may be successfully employed as the main solid component (over 82% w/w) of the injection mixtures for filling voids after shallow mining activities. The achievable compressive strength of a few MPa makes these materials applicable also in terms of ground strengthening in case it is required in light of the expected land development options to be employed. All principal materials used in the injection mixtures developed (carbonated fluidized bed fly ash, carbon dioxide, bottom ash) are industrial waste, and the carbonation method employed is simple and performed under ambient conditions, which reduces the required energy and cost input of filling mixture production, avoids the surface waste storage requirements, and contributes to the development of low energy-intensive carbon dioxide utilization and solid waste valorization methods.

Managed pathways for CO2 mineralisation: analogy with nature and potential contribution to CCUS-led reduction targets

The managed mineralisation of CO₂ on mineral substrates has significant potential to mitigate CO₂ emissions to atmosphere, using processes that are analogous to the formation of limestone in nature. High-temperatures and pressures or ambient conditions can be applied in processes that compare with the natural chemical, hydrothermal or biological formation of limestone. In the UK, recent policy developments recognise the potential of carbon utilisation and a reduction target of 40 Mt by 2030 has been set. In the present work, the analogies between natural and managed carbonate-production are briefly reviewed and the potential gains for mineralisation technology employing flue-gas as a direct source of CO₂ are presented. With reference to selected UK solid waste arisings, our high-level analysis indicates mineralisation is capable of permanently sequestrating 1.2 Mt per year of CO₂ in carbonated construction products. At a European level, nearly 7.8 Mt of CO₂ can be managed in the same way. If indicative indirect CO₂ savings are also considered, maximum total CO₂ reductions of up to 3 and 30 Mt per year are possible in the UK and Europe, respectively. In respect of the UK's CCUS-led CO₂ reductions for the 8 years to 2030, our high-level assessment suggests that up to 24 Mt, representing 60% of the 'target', may be met by the mineralisation of selected industrial process residues.

Waste to Carbon: Estimating the Energy Demand for Production of Carbonized Refuse-Derived Fuel

We have been advancing the concept of carbonized refuse-derived fuel (CRDF) by refuse-derived fuel (RDF) torrefaction as improved recycling to synergistically address the world’s energy demand. The RDF is a combustible fraction of municipal solid waste (MSW). Many municipalities recover RDF for co-firing with conventional fuels. Torrefaction can further enhance fuel properties and valorize RDF. Energy demand for torrefaction is one of the key unknowns needed for scaling up CRDF production. To address this need, a pioneering model for optimizing site-specific energy demand for torrefaction of mixed RDF materials was developed. First, thermogravimetric and differential scanning calorimetry analyses were used to establish thermal properties for eight common RDF materials. Then, the model using the %RDF mix, empirical thermal properties, and torrefaction temperature was developed. The model results for individual RDF components fitted well (R2 ≥ 0.98) with experimental torrefaction data. Finally, the model was used to find an optimized RDF site-specific mixture with the lowest energy demand. The developed model could be a basis for estimating a net energy potential from the torrefaction of mixed RDF. Improved models could be useful to make plant-specific decisions to optimize RDF production based on the energy demand that depends on highly variable types of MSW and RDF streams.

Green Concrete: By-Products Utilization and Advanced Approaches

The popularity of concrete has been accompanied with dreadful consumptions that have led to huge carbon footprint in our environment. The exhaustion of natural resources is not yet the problem, but also the energy that is needed for the fabrication of the natural materials, in which this process releases significant amount of carbon dioxide (CO2) emissions into the air. Ordinary Portland Cement (OPC) and natural aggregates, which are the key constituents of concrete, are suggested to be recycled or substituted in order to address the sustainability concern. Here, by-products have been targeted to reduce the carbon footprint, including, but not limited to, fly ash, rice husk ash, silica fume, recycled coarse aggregates, ground granular blast-furnace slag, waste glass, and plastic. Moreover, advanced approaches with an emphasis on sustainability are highlighted, which include the enhancement of the hydration process in cement (calcium-silicate hydrate) and the development of new materials that can be used in concrete (e.g. carbon nanotube). This review paper provides a comprehensive discussion upon the utilization of the reviewed materials, as well as the challenges and the knowledge gaps in producing green and sustainable concrete.