Waste to Carbon: Influence of Structural Modification on VOC Emission Kinetics from Stored Carbonized Refuse-Derived Fuel

Thermal Treatment of Biomass: A Bibliometric Analysis—The Torrefaction Case

The aim of the paper was to summarize and discuss current research trends in biomass thermal treatment (torrefaction process). Quantitative analyses were carried out, in which the main countries, research units and scientists were indicated. The analysis showed a clear upward trend in number of publications after 2010. Most scientists on selected topics come from China, USA, Canada, South Korea, Republic of China, Poland (Web od Science—Core Collection (WoS-CC) and Scopus databases). Quantitative analysis also showed that the most relevant WoS-CC categories in the summary are: Energy Fuels, Engineering Chemical, Agricultural Engineering, Biotechnology Applied Microbiology and Thermodynamics and Scopus Subject area: Energy, Chemical Engineering, Environmental Science, Engineering and Chemistry. Thematic analysis included research topics, process parameters and raw materials used. Thematic groups were separated: torrefaction process (temp.: 150–400 °C), hydrothermal carbonization process (HTC) (temp: 120–500 °C), pyrolysis process (temp.: 200–650 °C) and gasification and co-combustion process (temp.: 350–1600 °C). In the years 2015–2019, current research topics were: new torrefaction technologies (e.g., HTC), improvement of the physico-mechanical, chemical and energetic properties of produced fuel as well as the use of torrefied biomass in the process of pyrolysis, gasification and co-combustion. The raw materials used in all types of biomass thermal treatment were: energy crops, wood from fast-growing and exotic trees, waste from the agri-food industry, sewage sludge and microalgae.

Waste to Energy: Solid Fuel Production from Biogas Plant Digestate and Sewage Sludge by Torrefaction-Process Kinetics, Fuel Properties, and Energy Balance

Sustainable solutions are needed to manage increased energy demand and waste generation. Renewable energy production from abundant sewage sludge (SS) and digestate (D) from biogas is feasible. Concerns about feedstock contamination (heavy metals, pharmaceuticals, antibiotics, and antibiotic-resistant bacteria) in SS and D limits the use (e.g., agricultural) of these carbon-rich resources. Low temperature thermal conversion that results in carbonized solid fuel (CSF) has been proposed as sustainable waste utilization. The aim of the research was to investigate the feasibility of CSF production from SS and D via torrefaction. The CSF was produced at 200~300 °C (interval of 20 °C) for 20~60 min (interval 20 min). The torrefaction kinetics and CSF fuel properties were determined. Next, the differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) of SS and D torrefaction were used to build models of energy demand for torrefaction. Finally, the evaluation of the energy balance of CSF production from SS and D was completed. The results showed that torrefaction improved the D-derived CSF’s higher heating value (HHV) up to 11% (p < 0.05), whereas no significant HHV changes for SS were observed. The torrefied D had the highest HHV of 20 MJ∙kg−1 under 300 °C and 30 min, (the curve fitted value from the measured time periods) compared to HHV = 18 MJ∙kg−1 for unprocessed D. The torrefied SS had the highest HHV = 14.8 MJ∙kg−1 under 200 °C and 20 min, compared to HHV 14.6 MJ∙kg−1 for raw SS. An unwanted result of the torrefaction was an increase in ash content in CSF, up to 40% and 22% for SS and D, respectively. The developed model showed that the torrefaction of dry SS and D could be energetically self-sufficient. Generating CSF with the highest HHV requires raw feedstock containing ~15.4 and 45.9 MJ∙kg−1 for SS and D, respectively (assuming that part of feedstock is a source of energy for the process). The results suggest that there is a potential to convert biogas D to CSF to provide renewable fuel for, e.g., plants currently fed/co-fed with municipal solid waste.

Waste to Carbon: Biocoal from Elephant Dung as New Cooking Fuel

The paper presents, for the first time, the results of fuel characteristics of biochars from torrefaction (a.k.a., roasting or low-temperature pyrolysis) of elephant dung (manure). Elephant dung could be processed and valorized by torrefaction to produce fuel with improved qualities for cooking. The work aimed to examine the possibility of using torrefaction to (1) valorize elephant waste and to (2) determine the impact of technological parameters (temperature and duration of the torrefaction process) on the waste conversion rate and fuel properties of resulting biochar (biocoal). In addition, the influence of temperature on the kinetics of the torrefaction and its energy consumption was examined. The lab-scale experiment was based on the production of biocoals at six temperatures (200–300 °C; 20 °C interval) and three process durations of the torrefaction (20, 40, 60 min). The generated biocoals were characterized in terms of moisture content, organic matter, ash, and higher heating values. In addition, thermogravimetric and differential scanning calorimetry analyses were also used for process kinetics assessment. The results show that torrefaction is a feasible method for elephant dung valorization and it could be used as fuel. The process temperature ranging from 200 to 260 °C did not affect the key fuel properties (high heating value, HHV, HHVdaf, regardless of the process duration), i.e., important practical information for proposed low-tech applications. However, the higher heating values of the biocoal decreased above 260 °C. Further research is needed regarding the torrefaction of elephant dung focused on scaling up, techno-economic analyses, and the possibility of improving access to reliable energy sources in rural areas.

Waste to Carbon: Estimating the Energy Demand for Production of Carbonized Refuse-Derived Fuel

We have been advancing the concept of carbonized refuse-derived fuel (CRDF) by refuse-derived fuel (RDF) torrefaction as improved recycling to synergistically address the world’s energy demand. The RDF is a combustible fraction of municipal solid waste (MSW). Many municipalities recover RDF for co-firing with conventional fuels. Torrefaction can further enhance fuel properties and valorize RDF. Energy demand for torrefaction is one of the key unknowns needed for scaling up CRDF production. To address this need, a pioneering model for optimizing site-specific energy demand for torrefaction of mixed RDF materials was developed. First, thermogravimetric and differential scanning calorimetry analyses were used to establish thermal properties for eight common RDF materials. Then, the model using the %RDF mix, empirical thermal properties, and torrefaction temperature was developed. The model results for individual RDF components fitted well (R2 ≥ 0.98) with experimental torrefaction data. Finally, the model was used to find an optimized RDF site-specific mixture with the lowest energy demand. The developed model could be a basis for estimating a net energy potential from the torrefaction of mixed RDF. Improved models could be useful to make plant-specific decisions to optimize RDF production based on the energy demand that depends on highly variable types of MSW and RDF streams.

The Proof-of-the-Concept of Application of Pelletization for Mitigation of Volatile Organic Compounds Emissions from Carbonized Refuse-Derived Fuel

Waste can be effectively reused through the production of carbonized refuse-derived fuel (CRDF) that enables further energy recovery. Developing cleaner production of CRDF requires consideration of practical issues of storage and handling. Thus, it needs to be ensured that CRDF does not pose an excessive risk to humans and the ecosystem. Very few studies indicate a wide variety of volatile organic compounds (VOCs) are present in CRDF, some of which are toxic. During handling, storage, transportation, and use of VOC-rich CRDF, workers and end-users could be exposed to emissions that could pose a health and safety hazard. Our recent study shows that CRDF densification via pelletization can increase the efficiency of storage and transportation. Thus, the following research question was identified: can pelletization mitigate VOCs emissions from CRDF during storage? Preliminary research aiming at the determination of the influence of CRDF pelletization on VOCs emission during storage was completed to address this question. The VOCs emissions from two types of CRDF: ground (loose, torrefied refuse-derived fuel (RDF)) and pelletized, were measured. Pelletization reduced the VOCs emissions potential during the four-day storage by ~86%, in comparison with ground CRDF. Mitigation of VOCs emissions from densified CRDF is feasible, and research is warranted to understand the influence of structural modification on VOCs emission kinetics, and possibilities of scaling up this solution into the practice of cleaner storage and transportation of CRDF.

Fuel Properties of Torrefied Biomass from Pruning of Oxytree

The very fast growing Oxytree (Paulownia Clon in Vitro 112) is marketed as a promising new energy crop. The tree has characteristically large leaves, thrives in warmer climates, and requires initial pruning for enhanced biomass production in later years. We explored valorizing the waste biomass of initial (first year) pruning via thermal treatment. Specifically, we used torrefaction (‘roasting’) to produce biochar with improved fuel properties. Here for the first time, we examined and summarized the fuel properties data of raw biomass of Oxytree pruning and biochars generated via torrefaction. The effects of torrefaction temperature (200~300 °C), process time (20~60 min), soil type, and agro-technical cultivation practices (geotextile and drip irrigation) on fuel properties of the resulting biochars were summarized. The dataset contains results of thermogravimetric analysis (TGA) as well as proximate and ultimate analyses of Oxytree biomass and generated biochars. The presented data are useful in determining Oxytree torrefaction reaction kinetics and further techno-economical modeling of the feasibility of Oxytree valorization via torrefaction. Oxytree torrefaction could be exploited as part of valorization resulting from a synergy between a high yield crop with the efficient production of high-quality renewable fuel.