Machine Learning in Predictive Maintenance towards Sustainable Smart Manufacturing in Industry 4.0

Assessment of Solubility Behavior of a Copolymer in Supercritical CO2 and Organic Solvents: Neural Network Prediction and Statistical Analysis

In the industrial sector, understanding the behavior of block copolymers in supercritical solvents is crucial. While qualitative agreement with polymer solubility curves has been evaluated using complex theoretical models in many cases, quantitative predictions remain challenging. This study aimed to create a rapid and accurate artificial neural network (ANN) model to predict the lower critical solubility and upper critical solubility space of an atypical block copolymer, poly(styrene-co-octafluoropentyl methacrylate) (PSOM), in different supercritical solvent systems over a wide range of temperatures (51.75-182.05 °C) and high pressure (3.28-200.86 MPa). The experimental data set used in this study included one copolymer, five supercritical solvents, one cosolvent, and one initiator. It consisted of seven unique copolymer-solvent combinations (252 cloud point pressures) used to predict the model quantitatively and qualitatively. To predict the PSOM-solvent interactions, the study considered two different input systems: a six-variable system, a five-variable system, and one target output. Initially, we used a three-layer feed-forward neural network to select the best learning algorithm (Levenberg-Marquardt) from 14 different algorithms, considering one sample PSOM-solvent system. Then, the network topology was optimized by varying hidden neuron numbers from 2 to 80 for all seven PSOM-solvent combination systems. The predicted cloud point pressures were in excellent agreement with the experimental cloud point pressures, confirming the model's accuracy. It is clear from the results of a minimum mean square error (≤1.90 × 10-27) and maximum linear regression R 2 (≥0.99) during training, validation, and testing of all the data sets. Further, the ANN model accuracy was tested by statistical analysis, confirming the model's ability to accurately capture the miscibility regions of polymers, enabling efficient processing of various polymer materials. This data-driven approach facilitates the prediction of coexistence curves for other polymers and complex macromolecular systems.

Why nothing beats NIRS technology: The green analytical choice for the future sustainable food production

In this perspective paper we argue for the fact that near infrared (NIR) technology, due to its unique properties, will become an indispensable green sensor technology in the future digitalized and sustainable food production. The future of near infrared spectroscopy (NIRS) in green analytics is bright. Ongoing advancements in NIR technology, coupled with increased accessibility and integration with advanced multivariate data analysis such as machine learning and artificial intelligence will further amplify the impact of NIRS across food, agricultural, environmental, and renewable energy domains. The miniaturization, increased portability, and enhanced affordability of NIR instruments, coupled with its integration into emerging technologies, will empower a diverse range of industries and researchers to address pressing global challenges with unprecedented precision and efficiency. The implementation of NIR technology in process analytical technology will enable the transition to future digitalized and sustainable food production. In a future circular economy, where waste streams, co-products and water are reclaimed and valorized, continuous measurements are necessary and in many cases, there are no sensor alternatives to NIR technology.

Impact of Measurement Uncertainty on Fault Diagnosis Systems: A Case Study on Electrical Faults in Induction Motors

Classification systems based on machine learning (ML) models, critical in predictive maintenance and fault diagnosis, are subject to an error rate that can pose significant risks, such as unnecessary downtime due to false alarms. Propagating the uncertainty of input data through the model can define confidence bands to determine whether an input is classifiable, preferring to indicate a result of unclassifiability rather than misclassification. This study presents an electrical fault diagnosis system on asynchronous motors using an artificial neural network (ANN) model trained with vibration measurements. It is shown how vibration analysis can be effectively employed to detect and locate motor malfunctions, helping reduce downtime, improve process control and lower maintenance costs. In addition, measurement uncertainty information is introduced to increase the reliability of the diagnosis system, ensuring more accurate and preventive decisions.

Predictive maintenance in Industry 4.0: a survey of planning models and machine learning techniques

Equipment downtime resulting from maintenance in various sectors around the globe has become a major concern. The effectiveness of conventional reactive maintenance methods in addressing interruptions and enhancing operational efficiency has become inadequate. Therefore, acknowledging the constraints associated with reactive maintenance and the growing need for proactive approaches to proactively detect possible breakdowns is necessary. The need for optimisation of asset management and reduction of costly downtime emerges from the demand for industries. The work highlights the use of Internet of Things (IoT)-enabled Predictive Maintenance (PdM) as a revolutionary strategy across many sectors. This article presents a picture of a future in which the use of IoT technology and sophisticated analytics will enable the prediction and proactive mitigation of probable equipment failures. This literature study has great importance as it thoroughly explores the complex steps and techniques necessary for the development and implementation of efficient PdM solutions. The study offers useful insights into the optimisation of maintenance methods and the enhancement of operational efficiency by analysing current information and approaches. The article outlines essential stages in the application of PdM, encompassing underlying design factors, data preparation, feature selection, and decision modelling. Additionally, the study discusses a range of ML models and methodologies for monitoring conditions. In order to enhance maintenance plans, it is necessary to prioritise ongoing study and improvement in the field of PdM. The potential for boosting PdM skills and guaranteeing the competitiveness of companies in the global economy is significant through the incorporation of IoT, Artificial Intelligence (AI), and advanced analytics.

Digital Twin Meets Knowledge Graph for Intelligent Manufacturing Processes

In the highly competitive field of material manufacturing, stakeholders strive for the increased quality of the end products, reduced cost of operation, and the timely completion of their business processes. Digital twin (DT) technologies are considered major enablers that can be deployed to assist the development and effective provision of manufacturing processes. Additionally, knowledge graphs (KG) have emerged as efficient tools in the industrial domain and are able to efficiently represent data from various disciplines in a structured manner while also supporting advanced analytics. This paper proposes a solution that integrates a KG and DTs. Through this synergy, we aimed to develop highly autonomous and flexible DTs that utilize the semantic knowledge stored in the KG to better support advanced functionalities. The developed KG stores information about materials and their properties and details about the processes in which they are involved, following a flexible schema that is not domain specific. The DT comprises smaller Virtual Objects (VOs), each one acting as an abstraction of a single step of the Industrial Business Process (IBP), providing the necessary functionalities that simulate the corresponding real-world process. By executing appropriate queries to the KG, the DT can orchestrate the operation of the VOs and their physical counterparts and configure their parameters accordingly, in this way increasing its self-awareness. In this article, the architecture of such a solution is presented and its application in a real laser glass bending process is showcased.

Self-Diagnostic and Self-Compensation Methods for Resistive Displacement Sensors Tailored for In-Field Implementation

This paper presents a suitably general model for resistive displacement sensors where the model parameters depend on the current sensor conditions, thereby capturing wearout and failure, and proposes a novel fault detection method that can be seamlessly applied during sensor operation, providing self-diagnostic capabilities. On the basis of the estimation of model parameters, an innovative self-compensation method is derived to increase the accuracy of sensors subject to progressive wearout. The proposed model and methods have been validated by both numerical simulations and experimental tests on two real resistive displacement sensors, placed in undamaged and faulty conditions, respectively. The fault detection method has shown an accuracy of 97.2%. The position estimation error is < ±0.2% of the full-scale span for the undamaged sensor, while the self-compensation method successfully reduces the position estimation error from ±15% to approximately ±2% of the full-scale span for the faulty sensor.

An In-Depth Study of Vibration Sensors for Condition Monitoring

Heavy machinery allows for the efficient, precise, and safe management of large-scale operations that are beyond the abilities of humans. Heavy machinery breakdowns or failures lead to unexpected downtime, increasing maintenance costs, project delays, and leading to a negative impact on personnel safety. Predictive maintenance is a maintenance strategy that predicts possible breakdowns of equipment using data analysis, pattern recognition, and machine learning. In this paper, vibration-based condition monitoring studies are reviewed with a focus on the devices and methods used for data collection. For measuring vibrations, different accelerometers and their technologies were investigated and evaluated within data collection contexts. The studies collected information from a wide range of sources in the heavy machinery. Throughout our review, we came across some studies using simulations or existing datasets. We concluded in this review that due to the complexity of the situation, we need to use more advanced accelerometers that can measure vibration.

Biointerface Fiber Technology from Electrospinning to Inflight Printing

Building two-dimensional (2D) and three-dimensional (3D) micro- and nanofibril structures with designable patterns and functionalities will offer exciting prospects for numerous applications spanning from permeable bioelectronics to tissue engineering scaffolds. This Spotlight on Applications highlights recent technological advances in fiber printing and patterning with functional materials for biointerfacing applications. We first introduce the current state of development of micro- and nanofibers with applications in biology and medical wearables. We then describe our contributions in developing a series of fiber printing techniques that enable the patterning of functional fiber architectures in three dimensions. These fiber printing techniques expand the material library and device designs, which underpin technological capabilities from enabling fundamental studies in cell migration to customizable and ecofriendly fabrication of sensors. Finally, we provide an outlook on the strategic pathways for developing the next-generation bioelectronics and "Fiber-of-Things" (FoT) using nano/micro-fibers as architectural building blocks.

A Method for Predicting Production Costs Based on Data Fusion from Multiple Sources for Industry 4.0: Trends and Applications of Machine Learning Methods

There is a growing need for manufacturing processes that improve product quality and production rates while reducing costs. With the advent of multisensory information fusion technology, individuals can acquire a broader range of information. Several data fusion and machine learning methods have been discussed in this article within the context of the Industry 4.0 paradigm. Depending on its purpose, a prognostic method can be categorized as descriptive, predictive, or prescriptive. ANN and CNN models are applied to predicting production costs using neural networks based on multisource information fusion, and multisource information fusion theory is examined and applied to ANNs and CNNs. In this study, ANN and CNN predictions have been compared. CNN has demonstrated more remarkable skill in predicting the six cost categories than ANN. When predicting the true value of each cost category, CNN is superior to ANN. As a result, CNN's forecast error for the current month's total income is 0.0234. Because of its improved prediction accuracy and more straightforward training technique, CNN is better suited to incorporating information from several sources. Furthermore, both neural networks overestimate indirect costs, including direct material costs and item consumption prices.

Neuroevolution-Based Network Architecture Evolution in Semiconductor Manufacturing

Promoted model architectures or algorithms are crucial for intelligent manufacturing since developing them takes a lot of trial and error to embed the domain knowledge into the models correctly. Especially in semiconductor manufacturing, the whole processes depend on complicated physical equations and sophisticated fine-tuning. Therefore, we use a neuroevolution-based model to search the optimized architecture automatically. The collector current value at a particular bias of the silicon-germanium (SiGe) heterojunction bipolar transistor, generated by technology computer-aided design (TCAD), is used as the target dataset with six process parameters as the inputs. The processes include oxidation, dry and wet etching, implantation, annealing, diffusion, and chemical-mechanical polishing. Our work can build a suitable model network with a fast turnaround time, and practical physical constraints are fused in it without domain knowledge extraction. Take the case with 3840 data and one output as an instance. The mean square errors of the train set and validation set, as well as the mean absolute percentage error of the test set, are 1.317 × 10-6, 7.215 × 10-7, and 0.216 while using multilayer perceptron (MLP) and they are 3.285 × 10-7, 1.661 × 10-7, and 0.097 while using NE. The consequences show that the work in this vein is promising. According to the trend plot and results, the ability to extract physic is much better than the traditional (MLP) model.

Enhanced Dual Convolutional Neural Network Model Using Explainable Artificial Intelligence of Fault Prioritization for Industrial 4.0

Artificial intelligence (AI) systems are increasingly used in corporate security measures to predict the status of assets and suggest appropriate procedures. These programs are also designed to reduce repair time. One way to create an efficient system is to integrate physical repair agents with a computerized management system to develop an intelligent system. To address this, there is a need for a new technique to assist operators in interacting with a predictive system using natural language. The system also uses double neural network convolutional models to analyze device data. For fault prioritization, a technique utilizing fuzzy logic is presented. This strategy ranks the flaws based on the harm or expense they produce. However, the method's success relies on ongoing improvement in spoken language comprehension through language modification and query processing. To carry out this technique, a conversation-driven design is necessary. This type of learning relies on actual experiences with the assistants to provide efficient learning data for language and interaction models. These models can be trained to have more natural conversations. To improve accuracy, academics should construct and maintain publicly usable training sets to update word vectors. We proposed the model dataset (DS) with the Adam (AD) optimizer, Ridge Regression (RR) and Feature Mapping (FP). Our proposed algorithm has been coined with an appropriate acronym DSADRRFP. The same proposed approach aims to leverage each component's benefits to enhance the predictive model's overall performance and precision. This ensures the model is up-to-date and accurate. In conclusion, an AI system integrated with physical repair agents is a useful tool in corporate security measures. However, it needs to be refined to extract data from the operating system and to interact with users in a natural language. The system also needs to be constantly updated to improve accuracy.

Implementation of a Sequence-to-Sequence Stacked Sparse Long Short-Term Memory Autoencoder for Anomaly Detection on Multivariate Timeseries Data of Industrial Blower Ball Bearing Units

The advent of Industry 4.0 introduced new ways for businesses to evolve by implementing maintenance policies leading to advancements in terms of productivity, efficiency, and financial performance. In line with the growing emphasis on sustainability, industries implement predictive techniques based on Artificial Intelligence for the purpose of mitigating machine and equipment failures by predicting anomalies during their production process. In this work, a new dataset that was made publicly available, collected from an industrial blower, is presented, analyzed and modeled using a Sequence-to-Sequence Stacked Sparse Long Short-Term Memory Autoencoder. Specifically the right and left mounted ball bearing units were measured during several months of normal operational condition as well as during an encumbered operational state. An anomaly detection model was developed for the purpose of analyzing the operational behavior of the two bearing units. A stacked sparse Long Short-Term Memory Autoencoder was successfully trained on the data obtained from the left unit under normal operating conditions, learning the underlying patterns and statistical connections of the data. The model was evaluated by means of the Mean Squared Error using data from the unit's encumbered state, as well as using data collected from the right unit. The model performed satisfactorily throughout its evaluation on all collected datasets. Also, the model proved its capability for generalization along with adaptability on assessing the behavior of equipment similar to the one it was trained on.

Predictive Maintenance of Pins in the ECD Equipment for Cu Deposition in the Semiconductor Industry

Nowadays, Predictive Maintenance is a mandatory tool to reduce the cost of production in the semiconductor industry. This paper considers as a case study a critical part of the electrochemical deposition system, namely, the four Pins that hold a wafer inside a chamber. The aim of the study is to replace the schedule of replacement of Pins presently based on fixed timing (Preventive Maintenance) with a Hardware/Software system that monitors the conditions of the Pins and signals possible conditions of failure (Predictive Maintenance). The system is composed of optical sensors endowed with an image processing methodology. The prototype built for this study includes one optical camera that simultaneously takes images of the four Pins on a roughly daily basis. Image processing includes a pre-processing phase where images taken by the camera at different times are coregistered and equalized to reduce variations in time due to movements of the system and to different lighting conditions. Then, some indicators are introduced based on statistical arguments that detect outlier conditions of each Pin. Such indicators are pixel-wise to identify small artifacts. Finally, criteria are indicated to distinguish artifacts due to normal operations in the chamber from issues prone to a failure of the Pin. An application (PINapp) with a user friendly interface has been developed that guides industry experts in monitoring the system and alerting in case of potential issues. The system has been validated on a plant at STMicroelctronics in Catania (Italy). The study allowed for understanding the mechanism that gives rise to the rupture of the Pins and to increase the time of replacement of the Pins by a factor at least 2, thus reducing downtime.

From Corrective to Predictive Maintenance-A Review of Maintenance Approaches for the Power Industry

Appropriate maintenance of industrial equipment keeps production systems in good health and ensures the stability of production processes. In specific production sectors, such as the electrical power industry, equipment failures are rare but may lead to high costs and substantial economic losses not only for the power plant but for consumers and the larger society. Therefore, the power production industry relies on a variety of approaches to maintenance tasks, ranging from traditional solutions and engineering know-how to smart, AI-based analytics to avoid potential downtimes. This review shows the evolution of maintenance approaches to support maintenance planning, equipment monitoring and supervision. We present older techniques traditionally used in maintenance tasks and those that rely on IT analytics to automate tasks and perform the inference process for failure detection. We analyze prognostics and health-management techniques in detail, including their requirements, advantages and limitations. The review focuses on the power-generation sector. However, some of the issues addressed are common to other industries. The article also presents concepts and solutions that utilize emerging technologies related to Industry 4.0, touching on prescriptive analysis, Big Data and the Internet of Things. The primary motivation and purpose of the article are to present the existing practices and classic methods used by engineers, as well as modern approaches drawing from Artificial Intelligence and the concept of Industry 4.0. The summary of existing practices and the state of the art in the area of predictive maintenance provides two benefits. On the one hand, it leads to improving processes by matching existing tools and methods. On the other hand, it shows researchers potential directions for further analysis and new developments.

Integration of Lean manufacturing and Industry 4.0: a bibliometric analysis

Purpose

The purpose of this study is to identify the prominent research constituents in the domain of integration of Lean manufacturing and Industry 4.0 techniques and analyze the intellectual structure among them.

Design/methodology/approach

A bibliometric analysis of articles based on Donthu et al. (2021a) has been adopted to conduct a systematic review of the integration of Lean manufacturing and Industry 4.0 using the Scopus database.

Findings

The co-citation analysis and bibliographic coupling depicted three clusters and themes around which the research related to the integration of Lean manufacturing and Industry 4.0. Publications related to the topic have majorly focused on the development of conceptual models and frameworks for integrating Lean manufacturing and Industry 4.0, analyzing the compatibility between the two techniques for better implementation of one another and the techniques' combined impact on operational performance.

Originality/value

Most of the review studies related to the domain of integration of Lean manufacturing and Industry 4.0 have adopted a systematic literature review methodology. The present study has tried to infer the intellectual framework of the research being conducted in the said domain using the bibliometric analysis to identify the prominent research constituents in the field and examine the intellectual relationship between them.

Maintenance Performance in the Age of Industry 4.0: A Bibliometric Performance Analysis and a Systematic Literature Review

Recently, there has been a growing interest in issues related to maintenance performance management, which is confirmed by a significant number of publications and reports devoted to these problems. However, theoretical and application studies indicate a lack of research on the systematic literature reviews and surveys of studies that would focus on the evolution of Industry 4.0 technologies used in the maintenance area in a cross-sectional manner. Therefore, the paper reviews the existing literature to present an up-to-date and content-relevant analysis in this field. The proposed methodology includes bibliometric performance analysis and a review of the systematic literature. First, the general bibliometric analysis was conducted based on the literature in Scopus and Web of Science databases. Later, the systematic search was performed using the Primo multi-search tool following Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guidelines. The main inclusion criteria included the publication dates (studies published from 2012-2022), studies published in English, and studies found in the selected databases. In addition, the authors focused on research work within the scope of the Maintenance 4.0 study. Therefore, papers within the following research fields were selected: (a) augmented reality, (b) virtual reality, (c) system architecture, (d) data-driven decision, (e) Operator 4.0, and (f) cybersecurity. This resulted in the selection of the 214 most relevant papers in the investigated area. Finally, the selected articles in this review were categorized into five groups: (1) Data-driven decision-making in Maintenance 4.0, (2) Operator 4.0, (3) Virtual and Augmented reality in maintenance, (4) Maintenance system architecture, and (5) Cybersecurity in maintenance. The obtained results have led the authors to specify the main research problems and trends related to the analyzed area and to identify the main research gaps for future investigation from academic and engineering perspectives.

On-Device Intelligence for Malfunction Detection of Water Pump Equipment in Agricultural Premises: Feasibility and Experimentation

The digital transformation of agriculture is a promising necessity for tackling the increasing nutritional needs on Earth and the degradation of natural resources. Toward this direction, the availability of innovative electronic components and of the accompanying software programs can be exploited to detect malfunctions in typical agricultural equipment, such as water pumps, thereby preventing potential failures and water and economic losses. In this context, this article highlights the steps for adding intelligence to sensors installed on pumps in order to intercept and deliver malfunction alerts, based on cheap in situ microcontrollers, sensors, and radios and easy-to-use software tools. This involves efficient data gathering, neural network model training, generation, optimization, and execution procedures, which are further facilitated by the deployment of an experimental platform for generating diverse disturbances of the water pump operation. The best-performing variant of the malfunction detection model can achieve an accuracy rate of about 93% based on the vibration data. The system being implemented follows the on-device intelligence approach that decentralizes processing and networking tasks, thereby aiming to simplify the installation process and reduce the overall costs. In addition to highlighting the necessary implementation variants and details, a characteristic set of evaluation results is also presented, as well as directions for future exploitation.

Applied Machine Learning for IIoT and Smart Production-Methods to Improve Production Quality, Safety and Sustainability

Industrial IoT (IIoT) has revolutionized production by making data available to stakeholders at many levels much faster, with much greater granularity than ever before. When it comes to smart production, the aim of analyzing the collected data is usually to achieve greater efficiency in general, which includes increasing production but decreasing waste and using less energy. Furthermore, the boost in communication provided by IIoT requires special attention to increased levels of safety and security. The growth in machine learning (ML) capabilities in the last few years has affected smart production in many ways. The current paper provides an overview of applying various machine learning techniques for IIoT, smart production, and maintenance, especially in terms of safety, security, asset localization, quality assurance and sustainability aspects. The approach of the paper is to provide a comprehensive overview on the ML methods from an application point of view, hence each domain-namely security and safety, asset localization, quality control, maintenance-has a dedicated chapter, with a concluding table on the typical ML techniques and the related references. The paper summarizes lessons learned, and identifies research gaps and directions for future work.

Developing an Improved Ensemble Learning Approach for Predictive Maintenance in the Textile Manufacturing Process

With the rapid development of digital transformation, paper forms are digitalized as electronic forms (e-Forms). Existing data can be applied in predictive maintenance (PdM) for the enabling of intelligentization and automation manufacturing. This study aims to enhance the utilization of collected e-Form data though machine learning approaches and cloud computing to predict and provide maintenance actions. The ensemble learning approach (ELA) requires less computation time and has a simple hardware requirement; it is suitable for processing e-form data with specific attributes. This study proposed an improved ELA to predict the defective class of product data from a manufacturing site's work order form. This study proposed the resource dispatching approach to arrange data with the corresponding emailing resource for automatic notification. This study's novelty is the integration of cloud computing and an improved ELA for PdM to assist the textile product manufacturing process. The data analytics results show that the improved ensemble learning algorithm has over 98% accuracy and precision for defective product prediction. The validation results of the dispatching approach show that data can be correctly transmitted in a timely manner to the corresponding resource, along with a notification being sent to users.

Theory and Practice of Integrating Machine Learning and Conventional Statistics in Medical Data Analysis

The practice of medical decision making is changing rapidly with the development of innovative computing technologies. The growing interest of data analysis with improvements in big data computer processing methods raises the question of whether machine learning can be integrated with conventional statistics in health research. To help address this knowledge gap, this paper presents a review on the conceptual integration between conventional statistics and machine learning, focusing on the health research. The similarities and differences between the two are compared using mathematical concepts and algorithms. The comparison between conventional statistics and machine learning methods indicates that conventional statistics are the fundamental basis of machine learning, where the black box algorithms are derived from basic mathematics, but are advanced in terms of automated analysis, handling big data and providing interactive visualizations. While the nature of both these methods are different, they are conceptually similar. Based on our review, we conclude that conventional statistics and machine learning are best to be integrated to develop automated data analysis tools. We also strongly believe that machine learning could be explored by health researchers to enhance conventional statistics in decision making for added reliable validation measures.

Explainable AI for Bearing Fault Prognosis Using Deep Learning Techniques

Predicting bearing failures is a vital component of machine health monitoring since bearings are essential parts of rotary machines, particularly large motor machines. In addition, determining the degree of bearing degeneration will aid firms in scheduling maintenance. Maintenance engineers may be gradually supplanted by an automated detection technique in identifying motor issues as improvements in the extraction of useful information from vibration signals are made. State-of-the-art deep learning approaches, in particular, have made a considerable contribution to automatic defect identification. Under variable shaft speed, this research presents a novel approach for identifying bearing defects and their amount of degradation. In the proposed approach, vibration signals are represented by spectrograms, and deep learning methods are applied via pre-processing with the short-time Fourier transform (STFT). A convolutional neural network (CNN), VGG16, is then used to extract features and classify health status. After this, RUL prediction is carried out with the use of regression. Explainable AI using LIME was used to identify the part of the image used by the CNN algorithm to give the output. Our proposed method was able to achieve very high accuracy and robustness for bearing faults, according to numerous experiments.

Prediction of arabica coffee production using artificial neural network and multiple linear regression techniques

Crop yield and its prediction are crucial in agricultural production planning. This study investigates and predicts arabica coffee yield in order to match the market demand, using artificial neural networks (ANN) and multiple linear regression (MLR). Data of six variables, including areas, productivity zones, rainfalls, relative humidity, and minimum and maximum temperature, were collected for the recent 180 months between 2004 and 2018. The predicted yield of the cherry coffee crop continuously increases each year. From the dataset, it was found that the prediction accuracy of the R2 and RMSE from ANN was 0.9524 and 0.0784 tons, respectively. The ANN model showed potential in determining the cherry coffee yields.

Data driven health monitoring of Peltier modules using machine-learning-methods

Thermal cyclers are used to perform polymerase chain reaction runs (PCR runs) and Peltier modules are the key components in these instruments. The demand for thermal cyclers has strongly increased during the COVID-19 pandemic due to the fact that they are important tools used in the research, identification, and diagnosis of the virus. Even though Peltier modules are quite durable, their failure poses a serious threat to the integrity of the instrument, which can lead to plant shutdowns and sample loss. Therefore, it is highly desirable to be able to predict the state of health of Peltier modules and thus reduce downtime. In this paper methods from three sub-categories of supervised machine learning, namely classical methods, ensemble methods and convolutional neural networks, were compared with respect to their ability to detect the state of health of Peltier modules integrated in thermal cyclers. Device-specific data from on-deck thermal cyclers (ODTC®) supplied by INHECO Industrial Heating & Cooling GmbH (Fig 1), Martinsried, Germany were used as a database for training the models. The purpose of this study was to investigate methods for data-driven condition monitoring with the aim of integrating predictive analytics into future product platforms. The results show that information about the state of health can be extracted from operational data - most importantly current readings - and that convolutional neural networks were the best at producing a generalized model for fault classification.

Integration of Digital Twin, Machine-Learning and Industry 4.0 Tools for Anomaly Detection: An Application to a Food Plant

This work describes a structured solution that integrates digital twin models, machine-learning algorithms, and Industry 4.0 technologies (Internet of Things in particular) with the ultimate aim of detecting the presence of anomalies in the functioning of industrial systems. The proposed solution has been designed to be suitable for implementation in industrial plants not directly designed for Industry 4.0 applications. More precisely, this manuscript delineates an approach for implementing three machine-learning algorithms into a digital twin environment and then applying them to a real plant. This paper is based on two previous studies in which the digital twin environment was first developed for the industrial plant under investigation, and then used for monitoring selected plant parameters. Findings from the previous studies are exploited in this work and advanced by implementing and testing the machine-learning algorithms. The results show that two out of the three machine-learning algorithms are effective enough in predicting anomalies, thus suggesting their implementation for enhancing the safety of employees working at industrial plants.

On End-to-End Intelligent Automation of 6G Networks

The digital transformation of businesses and services is currently in full force, opening the world to a new set of unique challenges and opportunities. In this context, 6G promises to be the set of technologies, architectures, and paradigms that will promote the digital transformation and enable growth and sustainability by offering the means to interact and control the digital and virtual worlds that are decoupled from their physical location. One of the main challenges facing 6G networks is “end-to-end network automation”. This is because such networks have to deal with more complex infrastructure and a diverse set of heterogeneous services and fragmented use cases. Accordingly, this paper aims at envisioning the role of different enabling technologies towards end-to-end intelligent automated 6G networks. To this end, this paper first reviews the literature focusing on the orchestration and automation of next-generation networks by discussing in detail the challenges facing efficient and fully automated 6G networks. This includes automating both the operational and functional elements for 6G networks. Additionally, this paper defines some of the key technologies that will play a vital role in addressing the research gaps and tackling the aforementioned challenges. More specifically, it outlines how advanced data-driven paradigms such as reinforcement learning and federated learning can be incorporated into 6G networks for more dynamic, efficient, effective, and intelligent network automation and orchestration.

Prognostic modeling of predictive maintenance with survival analysis for mobile work equipment

In recent years there is a data surge of industrial and business data. This posses opportunities and challenges at the same time because the wealth of information is usually buried in complex and frequently disconnected data sets. Predictive maintenance utilizes such data for developing prognostic and diagnostic models that allow the optimization of the life cycle of machine components. In this paper, we address the modeling of the prognostics of machine components from mobile work equipment. Specifically, we are estimating survival curves and hazard rates using parametric and non-parametric models to characterize time dependent failure probabilities of machine components. As a result, we find the presence of different types of censoring masking the presence of different populations that can cause severe problems for statistical estimators and the interpretations of results. Furthermore, we show that the obtained hazard functions for different machine components are complex and versatile and are best modeled via non-parametric estimators. However, notable exceptions for individual machine components can be found amenable for a Generalized-gamma and Weibull model.

Coral Reef Bleaching under Climate Change: Prediction Modeling and Machine Learning

The coral reefs are important ecosystems to protect underwater life and coastal areas. It is also a natural attraction that attracts many tourists to eco-tourism under the sea. However, the impact of climate change has led to coral reef bleaching and elevated mortality rates. Thus, this paper modeled and predicted coral reef bleaching under climate change by using machine learning techniques to provide the data to support coral reefs protection. Supervised machine learning was used to predict the level of coral damage based on previous information, while unsupervised machine learning was applied to model the coral reef bleaching area and discovery knowledge of the relationship among bleaching factors. In supervised machine learning, three widely used algorithms were included: Naïve Bayes, support vector machine (SVM), and decision tree. The accuracy of classifying coral reef bleaching under climate change was compared between these three models. Unsupervised machine learning based on a clustering technique was used to group similar characteristics of coral reef bleaching. Then, the correlation between bleaching conditions and characteristics was examined. We used a 5-year dataset obtained from the Department of Marine and Coastal Resources, Thailand, during 2013–2018. The results showed that SVM was the most effective classification model with 88.85% accuracy, followed by decision tree and Naïve Bayes that achieved 80.25% and 71.34% accuracy, respectively. In unsupervised machine learning, coral reef characteristics were clustered into six groups, and we found that seawater pH and sea surface temperature correlated with coral reef bleaching.

Novelty Detection with Autoencoders for System Health Monitoring in Industrial Environments

Predictive Maintenance (PdM) is the newest strategy for maintenance management in industrial contexts. It aims to predict the occurrence of a failure to minimize unexpected downtimes and maximize the useful life of components. In data-driven approaches, PdM makes use of Machine Learning (ML) algorithms to extract relevant features from signals, identify and classify possible faults (diagnostics), and predict the components’ remaining useful life (prognostics). The major challenge lies in the high complexity of industrial plants, where both operational conditions change over time and a large number of unknown modes occur. A solution to this problem is offered by novelty detection, where a representation of the machinery normal operating state is learned and compared with online measurements to identify new operating conditions. In this paper, a systematic study of autoencoder-based methods for novelty detection is conducted. We introduce an architecture template, which includes a classification layer to detect and separate the operative conditions, and a localizer for identifying the most influencing signals. Four implementations, with different deep learning models, are described and used to evaluate the approach on data collected from a test rig. The evaluation shows the effectiveness of the architecture and that the autoencoders outperform the current baselines.

Condition Monitoring of Ball Bearings Based on Machine Learning with Synthetically Generated Data

Rolling element bearing faults significantly contribute to overall machine failures, which demand different strategies for condition monitoring and failure detection. Recent advancements in machine learning even further expedite the quest to improve accuracy in fault detection for economic purposes by minimizing scheduled maintenance. Challenging tasks, such as the gathering of high quality data to explicitly train an algorithm, still persist and are limited in terms of the availability of historical data. In addition, failure data from measurements are typically valid only for the particular machinery components and their settings. In this study, 3D multi-body simulations of a roller bearing with different faults have been conducted to create a variety of synthetic training data for a deep learning convolutional neural network (CNN) and, hence, to address these challenges. The vibration data from the simulation are superimposed with noise collected from the measurement of a healthy bearing and are subsequently converted into a 2D image via wavelet transformation before being fed into the CNN for training. Measurements of damaged bearings are used to validate the algorithm’s performance.

Machine learning techniques in internet of UAVs for smart cities applications

Recently, there were much interest in technology which has emerged greatly to the development of smart unmanned systems. Internet of UAV (IoUAV) enables an unmanned aerial vehicle (UAV) to connect with public network, and cooperate with the neighboring environment. It also enables UAV to argument information and gather data about others UAV and infrastructures. Applications related to smart UAV and IoUAV systems are facing many impairments issues. The challenges are related to UAV cloud network, big data processing, energy efficiency in IoUAV, and efficient communication between a large amount of different UAV types, in addition to optimum decisions for intelligence. Artificial Intelligence (AI) technologies such as Machine Learning (ML) mechanisms enable to archives intelligent behavior for unmanned systems. Moreover, it provides a smart solution to enhance IoUAV network efficiency. Decisions in data processing are considered one of the most problematic issues related to UAV especially for the operations related to cloud and fog based network levels. ML enables to resolve some of these issues and optimize the Quality of UAV network experience (QoE). The paper provides theoretical fundamentals for ML models and algorithms for IoUAV applications and recently related works, in addition to future trends.

A Supervised Machine Learning Classification Framework for Clothing Products’ Sustainability

These days, many sustainability-minded consumers face a major problem when trying to identify environmentally sustainable products. Indeed, there are a variety of confusing sustainability certifications and few labels capturing the overall environmental impact of products, as the existing procedures for assessing the environmental impact of products throughout their life cycle are time consuming, costly, and require a lot of data and input from domain experts. This paper explores the use of supervised machine learning tools to extrapolate the results of existing life cycle assessment studies (LCAs) and to develop a model—applied to the clothing product category—that could easily and quickly assess the products’ environmental sustainability throughout their life cycle. More precisely, we assemble a dataset of clothing products with their life cycle characteristics and corresponding known total environmental impact and test, on a 5-fold cross-validation basis, nine state-of-the-art supervised machine learning algorithms. Among them, the random forest algorithm has the best performance with an average accuracy of 91% over the five folds. The resulting model provides rapid environmental feedback on a variety of clothing products with the limited data available to online retailers. It could be used to quickly provide interested consumers with product-level sustainability information, or even to develop a unique and all-inclusive environmental label.

A Sustainable Methodology Using Lean and Smart Manufacturing for the Cleaner Production of Shop Floor Management in Industry 4.0

The production management system in Industry 4.0 is emphasizes the improvement of productivity within limited constraints by sustainable production planning models. To accomplish this, several approaches are used which include lean manufacturing, kaizen, smart manufacturing, flexible manufacturing systems, cyber–physical systems, artificial intelligence, and the industrial Internet of Things in the present scenario. These approaches are used for operations management in industries, and specifically productivity maximization with cleaner shop floor environmental management, and issues such as worker safety and product quality. The present research aimed to develop a methodology for cleaner production management using lean and smart manufacturing in industry 4.0. The developed methodology would able to enhance productivity within restricted resources in the production system. The developed methodology was validated by production enhancement achieved in two case study investigations within the automobile manufacturing industry and a mining machinery assembly unit. The results reveal that the developed methodology could provide a sustainable production system and problem-solving that are key to controlling production shop floor management in the context of industry 4.0. It is also capable of enhancing the productivity level within limited constraints. The novelty of the present research lies in the fact that this type of methodology, which has been developed for the first time, helps the industry individual to enhance production in Industry 4.0 within confined assets by the elimination of several problems encountered in shop floor management. Therefore, the authors of the present study strongly believe that the developed methodology would be beneficial for industry individuals to enhance shop floor management within constraints in industry 4.0.

The Degree of Contribution of Digital Transformation Technology on Company Sustainability Areas

The impact of new digital technologies creates challenges for the digital transformation process in company sustainability areas. The purpose of this study was to determine the degree of contribution of digital-transformation-enabling technologies to company sustainability areas of three pulp and paper manufacturing companies in Brazil and relate it to the UN Sustainable Development Goals (SDGs). Through a systematic literature review based on the PRISMA method, we sought to assess the key concepts of sustainability and the implementation of digital transformation (DT) through its enabling digital technologies. A field study was conducted in three Brazilian pulp and paper companies to assess the degree of contribution. They are leading companies in the paper and cellulose industry in Brazil. The results obtained indicate that the companies in this sample are still in a growth process regarding the use of digital technologies in their sustainability areas. Only one digital technology, cloud computing, appears relevant in one of the companies studied, which differs from the theoretical framework presented by the literature. To achieve the SDGs goals, countries, especially emerging ones, need to develop their technologies and their business and improve the results that relate to sustainability. The research method applied in this study can be replicated to other companies where the impact of digital transformation technologies on company sustainability is critical.

Predictive analysis of the value of information flow on the shop floor of developing countries using artificial neural network based deep learning

To facilitate the continuous improvement of performance and the management of information flow (MIF) for production and manufacturing purposes on the shop floor of developing countries, there is a need to characterize information flow that will be shared during the process. MIF provides a key performance shop floor metric called the value of information flow (VIF). Previous methods have been used to analyze VIF in developed countries. However, these methods are sometimes limited when applied to developing countries where the shop floor is disorganized. It then renders the MIF with the imported software inefficient because of the gap between the user environments. Taking Cameroon as a case study, this study proposes a new method of modeling and analyzing the information flow and its value based on the characteristics of information flow (CIF) for developing countries. In addition, a predictive analysis of the VIF based on CIF using an artificial neural network (ANN) on one hand and optimized ANN with particle swarm optimizer (PSO) and genetic algorithms (GA) on the other is performed. The ANN model of regression developed has the following performance: coefficient of determination: 0.99 and mean squared error (MSE): 0.00043. For the PSO-ANN, the MSE decreased to 0.00011, and this model result was similar to that of the deep learning model used for regression. The GA-ANN model results were not as satisfactory as those of the PSO-ANN model. A predictive system to analyze VIF is proposed for managers of companies in developing countries.

Predictive Maintenance Neural Control Algorithm for Defect Detection of the Power Plants Rotating Machines Using Augmented Reality Goggles

The concept of predictive and preventive maintenance and constant monitoring of the technical condition of industrial machinery is currently being greatly improved by the development of artificial intelligence and deep learning algorithms in particular. The advancement of such methods can vastly improve the overall effectiveness and efficiency of systems designed for wear analysis and detection of vibrations that can indicate changes in the physical structure of the industrial components such as bearings, motor shafts, and housing, as well as other parts involved in rotary movement. Recently this concept was also adapted to the field of renewable energy and the automotive industry. The core of the presented prototype is an innovative interface interconnected with augmented reality (AR). The proposed integration of AR goggles allowed for constructing a platform that could acquire data used in rotary components technical evaluation and that could enable direct interaction with the user. The presented platform allows for the utilization of artificial intelligence to analyze vibrations generated by the rotary drive system to determine the technical condition of a wind turbine model monitored by an image processing system that measures frequencies generated by the machine.

Acoustic Anomaly Detection of Mechanical Failures in Noisy Real-Life Factory Environments

Anomaly detection without employing dedicated sensors for each industrial machine is recognized as one of the essential techniques for preventive maintenance and is especially important for factories with low automatization levels, a number of which remain much larger than autonomous manufacturing lines. We have based our research on the hypothesis that real-life sound data from working industrial machines can be used for machine diagnostics. However, the sound data can be contaminated and drowned out by typical factory environmental sound, making the application of sound data-based anomaly detection an overly complicated process and, thus, the main problem we are solving with our approach. In this paper, we present a noise-tolerant deep learning-based methodology for real-life sound-data-based anomaly detection within real-world industrial machinery sound data. The main element of the proposed methodology is a generative adversarial network (GAN) used for the reconstruction of sound signal reconstruction and the detection of anomalies. The experimental results obtained in the Malfunctioning Industrial Machine Investigation and Inspection (MIMII) show the superiority of the proposed methodology over baseline approaches based on the One-Class Support Vector Machine (OC-SVM) and the Autoencoder–Decoder neural network. The proposed schematics using the unscented Kalman Filter (UKF) and the mean square error (MSE) loss function with the L2 regularization term showed an improvement of the Area Under Curve (AUC) for the noisy pump data of the pump.

A Survey on Data-Driven Predictive Maintenance for the Railway Industry

In the last few years, many works have addressed Predictive Maintenance (PdM) by the use of Machine Learning (ML) and Deep Learning (DL) solutions, especially the latter. The monitoring and logging of industrial equipment events, like temporal behavior and fault events—anomaly detection in time-series—can be obtained from records generated by sensors installed in different parts of an industrial plant. However, such progress is incipient because we still have many challenges, and the performance of applications depends on the appropriate choice of the method. This article presents a survey of existing ML and DL techniques for handling PdM in the railway industry. This survey discusses the main approaches for this specific application within a taxonomy defined by the type of task, employed methods, metrics of evaluation, the specific equipment or process, and datasets. Lastly, we conclude and outline some suggestions for future research.

Deep Learning Aided Data-Driven Fault Diagnosis of Rotatory Machine: A Comprehensive Review

This paper presents a comprehensive review of the developments made in rotating bearing fault diagnosis, a crucial component of a rotatory machine, during the past decade. A data-driven fault diagnosis framework consists of data acquisition, feature extraction/feature learning, and decision making based on shallow/deep learning algorithms. In this review paper, various signal processing techniques, classical machine learning approaches, and deep learning algorithms used for bearing fault diagnosis have been discussed. Moreover, highlights of the available public datasets that have been widely used in bearing fault diagnosis experiments, such as Case Western Reserve University (CWRU), Paderborn University Bearing, PRONOSTIA, and Intelligent Maintenance Systems (IMS), are discussed in this paper. A comparison of machine learning techniques, such as support vector machines, k-nearest neighbors, artificial neural networks, etc., deep learning algorithms such as a deep convolutional network (CNN), auto-encoder-based deep neural network (AE-DNN), deep belief network (DBN), deep recurrent neural network (RNN), and other deep learning methods that have been utilized for the diagnosis of rotary machines bearing fault, is presented.

The Current State of the Art in Research on Predictive Maintenance in Smart Grid Distribution Network: Fault’s Types, Causes, and Prediction Methods—A Systematic Review

With the exponential growth of science, Internet of Things (IoT) innovation, and expanding significance in renewable energy, Smart Grid has become an advanced innovative thought universally as a solution for the power demand increase around the world. The smart grid is the most practical trend of effective transmission of present-day power assets. The paper aims to survey the present literature concerning predictive maintenance and different types of faults that could be detected within the smart grid. Four databases (Scopus, ScienceDirect, IEEE Xplore, and Web of Science) were searched between 2012 and 2020. Sixty-five (n = 65) were chosen based on specified exclusion and inclusion criteria. Fifty-seven percent (n = 37/65) of the studies analyzed the issues from predictive maintenance perspectives, while about 18% (n = 12/65) focused on factors-related review studies on the smart grid and about 15% (n = 10/65) focused on factors related to the experimental study. The remaining 9% (n = 6/65) concentrated on fields related to the challenges and benefits of the study. The significance of predictive maintenance has been developing over time in connection with Industry 4.0 revolution. The paper’s fundamental commitment is the outline and overview of faults in the smart grid such as fault location and detection. Therefore, advanced methods of applying Artificial Intelligence (AI) techniques can enhance and improve the reliability and resilience of smart grid systems. For future direction, we aim to supply a deep understanding of Smart meters to detect or monitor faults in the smart grid as it is the primary IoT sensor in an AMI.

Industry 4.0 Technologies for Manufacturing Sustainability: A Systematic Review and Future Research Directions

Recent developments in manufacturing processes and automation have led to the new industrial revolution termed “Industry 4.0”. Industry 4.0 can be considered as a broad domain which includes: data management, manufacturing competitiveness, production processes and efficiency. The term Industry 4.0 includes a variety of key enabling technologies i.e., cyber physical systems, Internet of Things, artificial intelligence, big data analytics and digital twins which can be considered as the major contributors to automated and digital manufacturing environments. Sustainability can be considered as the core of business strategy which is highlighted in the United Nations (UN) Sustainability 2030 agenda and includes smart manufacturing, energy efficient buildings and low-impact industrialization. Industry 4.0 technologies help to achieve sustainability in business practices. However, very limited studies reported about the extensive reviews on these two research areas. This study uses a systematic literature review approach to find out the current research progress and future research potential of Industry 4.0 technologies to achieve manufacturing sustainability. The role and impact of different Industry 4.0 technologies for manufacturing sustainability is discussed in detail. The findings of this study provide new research scopes and future research directions in different research areas of Industry 4.0 which will be valuable for industry and academia in order to achieve manufacturing sustainability with Industry 4.0 technologies.

A Framework for Industry 4.0 Readiness and Maturity of Smart Manufacturing Enterprises: A Case Study

Recently, researchers have proposed various maturity models (MMs) for assessing Industry 4.0 (I4.0) adoption; however, few have proposed a readiness framework (F/W) integrated with technology forecasting (TF) to evaluate the growth of I4.0 adoption and consequently provide a roadmap for the implementation of I4.0 for smart manufacturing enterprises. The aims of this study were (1) to review the research related to existing I4.0 MMs and F/Ws; (2) to propose a modular MM with four dimensions, five levels, 60 second-level dimensions, and 246 sub-dimensions, and a generic F/W with four layers and seven hierarchy levels; and (3) to conduct a survey-based case study of an automobile parts manufacturing enterprise by applying the MM and F/W to assess the I4.0 adoption level and TF model to anticipate the growth of I4.0. MM and F/W integrated with TF provides insight into the current situation and growth of the enterprise regarding I4.0 adoption, by identifying the gap areas, and provide a foundation for I4.0 integration. Case study findings show that the enterprise’s overall maturity score is 2.73 out of 5.00, and the forecasted year of full integration of I4.0 is between 2031 and 2034 depending upon the policy decisions.

Torque Prediction Model of a CI Engine for Agricultural Purposes Based on Exhaust Gas Temperatures and CFD-FVM Methodologies Validated with Experimental Tests

A truly universal system to optimize consumptions, monitor operation and predict maintenance interventions for internal combustion engines must be independent of onboard systems, if present. One of the least invasive methods of detecting engine performance involves the measurement of the exhaust gas temperature (EGT), which can be related to the instant torque through thermodynamic relations. The practical implementation of such a system requires great care since its torque-predictive capabilities are strongly influenced by the position chosen for the temperature-detection point(s) along the exhaust line, specific for each engine, the type of installation for the thermocouples, and the thermal characteristics of the interposed materials. After performing some preliminary tests at the dynamometric brake on a compression-ignition engine for agricultural purposes equipped with three thermocouples at different points in the exhaust duct, a novel procedure was developed to: (1) tune a CFD-FVM-model of the exhaust pipe and determine many unknown thermodynamic parameters concerning the engine (including the real EGT at the exhaust valve outlet in some engine operative conditions), (2) use the CFD-FVM results to considerably increase the predictive capability of an indirect torque-detection strategy based on the EGT. The joint use of the CFD-FVM software, Response Surface Method, and specific optimization algorithms was fundamental to these aims and granted the experimenters a full mastery of systems’ non-linearity and a maximum relative error on the torque estimations of 2.9%.

Predictive Maintenance: A Novel Framework for a Data-Driven, Semi-Supervised, and Partially Online Prognostic Health Management Application in Industries

Prognostic Health Management (PHM) is a predictive maintenance strategy, which is based on Condition Monitoring (CM) data and aims to predict the future states of machinery. The existing literature reports the PHM at two levels: methodological and applicative. From the methodological point of view, there are many publications and standards of a PHM system design. From the applicative point of view, many papers address the improvement of techniques adopted for realizing PHM tasks without covering the whole process. In these cases, most applications rely on a large amount of historical data to train models for diagnostic and prognostic purposes. Industries, very often, are not able to obtain these data. Thus, the most adopted approaches, based on batch and off-line analysis, cannot be adopted. In this paper, we present a novel framework and architecture that support the initial application of PHM from the machinery producers’ perspective. The proposed framework is based on an edge-cloud infrastructure that allows performing streaming analysis at the edge to reduce the quantity of the data to store in permanent memory, to know the health status of the machinery at any point in time, and to discover novel and anomalous behaviors. The collection of the data from multiple machines into a cloud server allows training more accurate diagnostic and prognostic models using a higher amount of data, whose results will serve to predict the health status in real-time at the edge. The so-built PHM system would allow industries to monitor and supervise a machinery network placed in different locations and can thus bring several benefits to both machinery producers and users. After a brief literature review of signal processing, feature extraction, diagnostics, and prognostics, including incremental and semi-supervised approaches for anomaly and novelty detection applied to data streams, a case study is presented. It was conducted on data collected from a test rig and shows the potential of the proposed framework in terms of the ability to detect changes in the operating conditions and abrupt faults and storage memory saving. The outcomes of our work, as well as its major novel aspect, is the design of a framework for a PHM system based on specific requirements that directly originate from the industrial field, together with indications on which techniques can be adopted to achieve such goals.

Application of Machine Learning Techniques in Injection Molding Quality Prediction: Implications on Sustainable Manufacturing Industry

With sustainable growth highlighted as a key to success in Industry 4.0, manufacturing companies attempt to optimize production efficiency. In this study, we investigated whether machine learning has explanatory power for quality prediction problems in the injection molding industry. One concern in the injection molding industry is how to predict, and what affects, the quality of the molding products. While this is a large concern, prior studies have not yet examined such issues especially using machine learning techniques. The objective of this article, therefore, is to utilize several machine learning algorithms to test and compare their performances in quality prediction. Using several machine learning algorithms such as tree-based algorithms, regression-based algorithms, and autoencoder, we confirmed that machine learning models capture the complex relationship and that autoencoder outperforms comparing accuracy, precision, recall, and F1-score. Feature importance tests also revealed that temperature and time are influential factors that affect the quality. These findings have strong implications for enhancing sustainability in the injection molding industry. Sustainable management in Industry 4.0 requires adapting artificial intelligence techniques. In this manner, this article may be helpful for businesses that are considering the significance of machine learning algorithms in their manufacturing processes.

Employees’ Trust in Artificial Intelligence in Companies: The Case of Energy and Chemical Industries in Poland

The use of artificial intelligence (AI) in companies is advancing rapidly. Consequently, multidisciplinary research on AI in business has developed dramatically during the last decade, moving from the focus on technological objectives towards an interest in human users’ perspective. In this article, we investigate the notion of employees’ trust in AI at the workplace (in the company), following a human-centered approach that considers AI integration in business from the employees’ perspective, taking into account the elements that facilitate human trust in AI. While employees’ trust in AI at the workplace seems critical, so far, few studies have systematically investigated its determinants. Therefore, this study is an attempt to fill the existing research gap. The research objective of the article is to examine links between employees’ trust in AI in the company and three other latent variables (general trust in technology, intra-organizational trust, and individual competence trust). A quantitative study conducted on a sample of 428 employees from companies of the energy and chemical industries in Poland allowed the hypotheses to be verified. The hypotheses were tested using structural equation modeling (SEM). The results indicate the existence of a positive relationship between general trust in technology and employees’ trust in AI in the company as well as between intra-organizational trust and employees’ trust in AI in the company in the surveyed firms.

Data Augmentation Using Generative Adversarial Network for Automatic Machine Fault Detection Based on Vibration Signals

In the last decade, predictive maintenance has attracted a lot of attention in industrial factories because of its wide use of the Internet of Things and artificial intelligence algorithms for data management. However, in the early phases where the abnormal and faulty machines rarely appeared in factories, there were limited sets of machine fault samples. With limited fault samples, it is difficult to perform a training process for fault classification due to the imbalance of input data. Therefore, data augmentation was required to increase the accuracy of the learning model. However, there were limited methods to generate and evaluate the data applied for data analysis. In this paper, we introduce a method of using the generative adversarial network as the fault signal augmentation method to enrich the dataset. The enhanced data set could increase the accuracy of the machine fault detection model in the training process. We also performed fault detection using a variety of preprocessing approaches and classified the models to evaluate the similarities between the generated data and authentic data. The generated fault data has high similarity with the original data and it significantly improves the accuracy of the model. The accuracy of fault machine detection reaches 99.41% with 20% original fault machine data set and 93.1% with 0% original fault machine data set (only use generate data only). Based on this, we concluded that the generated data could be used to mix with original data and improve the model performance.

Predictive Maintenance and Intelligent Sensors in Smart Factory: Review

With the arrival of new technologies in modern smart factories, automated predictive maintenance is also related to production robotisation. Intelligent sensors make it possible to obtain an ever-increasing amount of data, which must be analysed efficiently and effectively to support increasingly complex systems' decision-making and management. The paper aims to review the current literature concerning predictive maintenance and intelligent sensors in smart factories. We focused on contemporary trends to provide an overview of future research challenges and classification. The paper used burst analysis, systematic review methodology, co-occurrence analysis of keywords, and cluster analysis. The results show the increasing number of papers related to key researched concepts. The importance of predictive maintenance is growing over time in relation to Industry 4.0 technologies. We proposed Smart and Intelligent Predictive Maintenance (SIPM) based on the full-text analysis of relevant papers. The paper's main contribution is the summary and overview of current trends in intelligent sensors used for predictive maintenance in smart factories.