Recovery of Zinc from Treatment of Spent Acid Solutions from the Pickling Stage of Galvanizing Plants

Research on the Synthesis of Zinc-Ammonium Phosphate Using Galvanic Waste Sludge as a Source of Zinc

This paper presents the extraction of zinc ions from waste resulting from the galvanic industry, such as sludge from acid zinc electroplating baths, and their revaluation in mineral fertilizer as zinc-ammonium phosphate. The purpose of this work is to extract zinc ions from the sludge that forms directly in the zinc bath, which can only contain zinc and small amounts of iron, to revalorize zinc into the form of zinc-ammonium phosphate. The process of obtaining zinc-ammonium phosphate is presented using waste sludge from the galvanic industry. In order to obtain zinc-ammonium phosphate, the solution resulting from the dissolution of the sludge with a 20% hydrochloric acid solution was used in reaction with diammonium phosphate and a 25% ammonia solution. After the chemical analysis of the obtained products, zinc-ammonium phosphate was characterized using X-ray powder diffraction, infrared FT-IR spectroscopy and electronic microscopy (SEM) analysis. The results obtained indicate a promising approach to sustainable resource utilization in the production of zinc-ammonium phosphate.

Circular Economy Approach in Treatment of Galvanic Wastewater Employing Membrane Processes

According to the idea of sustainable development, humanity should make every effort to care for the natural environment along with economic development. Decreasing water resources in the world makes it necessary to take action to reduce the consumption of this resource. This article presents the results of research conducted to improve the use of recyclable materials in line with the circular economy model. The research focused on the development of a technological solution for the recovery of raw materials from galvanic wastewater. The concept of a galvanic wastewater treatment system presented in the article includes wastewater pre-treatment in the ultrafiltration (UF) process and water recovery in the reverse osmosis (RO) process. In addition, the purpose of the work was to manage post-filtration waste (RO retentate) containing high concentrations of zinc in the process of galvanizing metal details. The obtained results indicate that it is possible to reduce the amount of sewage from the galvanizing industry by reusing the recovered water as technical water in the process line. The carried-out model tests of galvanizing confirmed the possibility of using RO retentate for the production of metal parts. The achieved results are a proposal to solve the problem of reducing the impact of galvanic wastewater on the environment and to improve the profitability of existing galvanizing technologies by reducing the consumption of water and raw materials.

Cyclotron-Based Production of 67Cu for Radionuclide Theranostics via the 70Zn(p,α)67Cu Reaction

Theranostic matched pairs of radionuclides have aroused interest during the last couple of years, and in that sense, copper is one element that has a lot to offer, and although 61Cu and 64Cu are slowly being established as diagnostic radionuclides for PET, the availability of the therapeutic counterpart 67Cu plays a key role for further radiopharmaceutical development in the future. Until now, the 67Cu shortage has not been solved; however, different production routes are being explored. This project aims at the production of no-carrier-added 67Cu with high radionuclidic purity with a medical 30MeV compact cyclotron via the 70Zn(p,α)67Cu reaction. With this purpose, proton irradiation of electrodeposited 70Zn targets was performed followed by two-step radiochemical separation based on solid-phase extraction. Activities of up to 600MBq 67Cu at end of bombardment, with radionuclidic purities over 99.5% and apparent molar activities of up to 80MBq/nmol, were quantified.

Removal of Zinc from Concentrated Galvanic Wastewater by Sodium Trithiocarbonate: Process Optimization and Toxicity Assessment

In the present research, the removal of zinc from concentrated galvanic wastewater (pH 3.1, conductivity 20.31 mS/cm, salinity, 10.16 g/L, Chemical Oxygen Demand (COD) 2900 mg O₂/L, Total Organic Carbon (TOC) 985 mg/L, zinc (Zn) 1534 mg/L and ethylenediaminetetraacetic acid (EDTA) 70 mg/L) by combination of lime (Ca(OH)₂) and sodium trithiocarbonate (Na₂CS₃) as precipitation agents is studied. Central Composite Design (CCD) and response surface methodology (RSM) were applied for modelling and optimizing the designed wastewater treatment process. Analysis of Variance (ANOVA) and the experimental verification of the model confirmed the consistency of the experimental and estimated data calculated from the model (R² = 0.9173, R²_adj. = 0.8622). The use of Ca(OH)₂ and Na₂CS₃ in the optimal condition calculated from the model (pH = 10.75 ± 0.10, V Na₂CS₃ dose 0.043 mL/L and time = 5 min) resulted in a decrease in the concentration of Zn in treated wastewater by 99.99%. Other physicochemical parameters of wastewater also improved. Simultaneously, the application of Ca(OH)₂ and Na₂CS₃ reduced the inhibition of activated sludge dehydrogenase from total inhibition (for raw wastewater) to -70% (for treated wastewater). Under the same conditions the phytotoxicity tests revealed that the seed germination index for the raw and treated wastewater increased from 10% to 50% and from 90% to 100% for white mustard (Sinapis alba) and garden cress (Lepidium sativum L.), respectively. The parameters of root and shoot growth showed a statistically significant improvement. Treated wastewater (1:10) showed a stimulating effect (shoot growth) compared to the control sample (GI = -116.7 and -57.9 for S. alba and L. sativum L., respectively). Thus, the use of Na₂CS₃ is a viable option for the treatment of concentrated galvanic wastewater containing zinc.

Composition and Leaching Toxicity of Hydrochloric Acid Pickling Sludge Generated from the Hot-Dip Galvanized Steel Industry

Steel hydrochloric acid pickling sludge (SHPS), containing the heavy metals Fe, Zn, and Ni and a high chloride salt content, is considered a type of hazardous solid waste because of its potential harm to human health and the environment. In addition, the SHPS yield is large, but the main treatment currently used is only safe for landfills. Although studying the composition and leaching toxicity of SHPS is of great importance, only a small amount of related literature is available. This paper can help compensate for this deficiency. SHPS is analyzed from the aspects of its formation mechanism, pH, moisture content, elemental concentration, phase composition, microstructure, and leaching toxicity. The results show that its pH ranges from 2.25 to 11.11, and the moisture content ranges from 45.47% to 83.34%. Additionally, the concentration of Fe is the highest, with values from 29.80% to 50.65%, while other alkali metal elements, namely, Ca, K, and Na, have values of 0.36% to 23.07%, 0.02% to 19.82%, and 0.38% to 3.31%, respectively. Heavy metal elements, namely, Zn, Ni, Mn, Cr, and Pb, have values of 0.02% to 14.88%, 0.001% to 0.05%, 0.03% to 0.38%, 0.01% to 0.09%, and 0.02% to 0.19%, respectively. Anions, namely, SO₄ ^2-, Cl^-, F^-, and NO₃ ^-, have contents of 0.09% to 0.34%, 0.54% to 5.73%, 0.001% to 0.04%, and 0.01% to 0.15%, respectively. X-ray diffraction (XRD) analysis shows that Fe and Zn are mainly present in oxides, Ca is present as CaO and CaCO₃, and chlorine is present in NaCl. Moreover, scanning electron microscopy (SEM) analysis shows that the microscopic structure consists mainly of bright and fluffy irregular spheres; stripes; flakes; and dark, very small irregular particles. The leaching toxicity test based on HJ/T 299-2007 (China) was performed, where SHPS samples were treated with a mixed solution of sulfuric acid, nitric acid, and pure water (pH = 3.20 ± 0.05) at a liquid-to-solid ratio of 10:1 for a period of 18 h. The leachate was filtered and analyzed for Cr, Ni, Mn, Zn, etc. The leaching results indicate that Zn and Ni are the main elements that cause SHPS to be hazardous to the environment. These research results can provide a reference for later researchers studying the effective treatment of SHPS, such as more effective treatments for reducing toxicity and resource utilization.