Flexible Patterns for Soft 3D Printed Fabrications

Flexible PBAT-Based Composite Filaments for Tunable FDM 3D Printing

Biobased composites with peculiar properties offer an attractive route for producing environmentally friendly materials. The reinforcement for poly(butylene adipate-co-terephthalate) (PBAT), based on zein-titanium dioxide (TiO₂) complex (ZTC) microparticles, is presented and used to produce composite filaments, successfully 3-dimensionally (3D) printed by fused deposition modeling (FDM). The outcome of ZTC addition, ranging from 5 to 40 wt %, on the thermo-mechanical properties of composite materials was analyzed. Results reveal that storage modulus increased with increasing the ZTC content, leading to a slight increase in the glass transition temperature. The creep compliance varies with the ZTC concentration, denoting a better resistance to deformation under constant stress conditions for composites with higher complex content. Scanning electron microscopy was used to assess the quality of interphase adhesion between PBAT and ZTC, showing good dispersion and distribution of complex microparticles in the polymer matrix. Infrared spectroscopy confirmed the formation of a valid interface due to the formation of hydrogen bonds between filler and polymer matrix. Preliminary tests on the biocompatibility of these materials were also performed, showing no cytotoxic effects on cell viability. Finally, the 3D printability of biobased composites was demonstrated by realizing complex structures with a commercial FDM printer.

Comparison of 3D Printout Quality from FDM and MSLA Technology in Unit Production

The paper presents research on the comparison of printouts from two different additive technologies: FDM and MSLA. Two printers were from the same producer. The paper describes the successive steps of the research and the final results. The study was carried out to determine the strengths and weaknesses of the FDM and MSLA technologies, as well as their suitability for use in unit and hobby production. The research consists of the following steps: conceptualization and design of 3D models (in Autodesk Fusion 360 2.0.12670 software), development of the survey questionnaire, expert selection, setting the printing parameters for two printers, printing process, evaluation of the printouts, and finally calculating and analyzing surveys results. The authors designed eight models; therefore, they get sixteen printouts that were the subject of comparison for experts. All cube-based models were symmetric about point, axis, and plane. The research included ten experts who were chosen on the basis of specific criteria. The research was referring to unit production. The symmetrical layout of each model on the 3D printer worktable was to verify the operation of the nozzle of this machine in relation to all axes. Moreover, the symmetry of the models made it possible to check the quality of the printouts on each side in three planes. The sum of all collected data from the surveys was 2400.