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Progress of Process Monitoring for the Multi-Mode Process: A Review. APPLIED SCIENCES-BASEL 2022. [DOI: 10.3390/app12147207] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
Multi-mode processing is a central feature of modern industry. The application of monitoring technology to multi-mode processing is crucial to ensure process safety and to enhance product quality. This paper describes the definition, nature and data characteristics of the multi-mode process. A complete classification framework for multi-mode process monitoring methods is produced, covering steady-state modes and transitional processes. After introducing basic concepts and describing research outcomes obtained for monitoring methods, prospects for multi-mode process monitoring technology are discussed.
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Research on Prediction Method of Gear Pump Remaining Useful Life Based on DCAE and Bi-LSTM. Symmetry (Basel) 2022. [DOI: 10.3390/sym14061111] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/04/2022] Open
Abstract
As a hydraulic pump is the power source of a hydraulic system, predicting its remaining useful life (RUL) can effectively improve the operating efficiency of the hydraulic system and reduce the incidence of failure. This paper presents a scheme for predicting the RUL of a hydraulic pump (gear pump) through a combination of a deep convolutional autoencoder (DCAE) and a bidirectional long short-term memory (Bi-LSTM) network. The vibration data were characterized by the DCAE, and a health indicator (HI) was constructed and modeled to determine the degradation state of the gear pump. The DCAE is a typical symmetric neural network, which can effectively extract characteristics from the data by using the symmetry of the encoding network and decoding network. After processing the original vibration data segment, health indicators were entered as a label into the RUL prediction model based on the Bi-LSTM network, and model training was carried out to achieve the RUL prediction of the gear pump. To verify the validity of the methodology, a gear pump accelerated life experiment was carried out, and whole life cycle data were obtained for method validation. The results show that the constructed HI can effectively characterize the degenerative state of the gear pump, and the proposed RUL prediction method can effectively predict the degeneration trend of the gear pump.
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Rolling Bearing Fault Diagnosis Based on Time-Frequency Compression Fusion and Residual Time-Frequency Mixed Attention Network. APPLIED SCIENCES-BASEL 2022. [DOI: 10.3390/app12104831] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
The traditional rolling bearing diagnosis algorithms have problems such as insufficient information on time-frequency images and poor feature extraction ability of the diagnosis model. These problems limit the improvement of diagnosis performance. In this article, the input of the time-frequency image and intelligent diagnosis algorithms are optimized. Firstly, the characteristics of two advanced time-frequency analysis algorithms are deeply analyzed, i.e., multisynchrosqueezing transform (MSST) and time-reassigned multisynchrosqueezing transform (TMSST). Then, we propose time-frequency compression fusion (TFCF) and a residual time-frequency mixed attention network (RTFANet). Among them, TFCF superposes and splices two time-frequency images to form dual-channel images, which can fully play the characteristics of multi-channel feature fusion of the convolutional kernel in the convolutional neural network. RTFANet assigns attention weight to the channels, time and frequency of time-frequency images, making the model pay attention to crucial time-frequency information. Meanwhile, the residual connection is introduced in the process of attention weight distribution to reduce the information loss of feature mapping. Experimental results show that the method converges after seven epochs, with a fast convergence rate and a recognition rate of 99.86%. Compared with other methods, the proposed method has better robustness and precision.
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