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Zhu J, Shi L, Zhang L, Xu Y, Yong Q, Ouyang J, Yu S. Difference analysis of the enzymatic hydrolysis performance of acid-catalyzed steam-exploded corn stover before and after washing with water. Bioprocess Biosyst Eng 2016; 39:1619-26. [PMID: 27277746 DOI: 10.1007/s00449-016-1637-2] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/19/2016] [Accepted: 06/01/2016] [Indexed: 10/21/2022]
Abstract
The difference in the enzymatic hydrolysis yield of acid-catalyzed steam-exploded corn stover (ASC) before and after washing with water reached approximately 15 % under the same conditions. The reasons for the difference in the yield between ASC and washed ASC (wASC) were determined through the analysis of the composition of ASC prehydrolyzate and sugar concentration of enzymatic hydrolyzate. Salts produced by neutralization (CaSO4, Na2SO4, K2SO4, and (NH4)2SO4), sugars (polysaccharides, oligosaccharides, and monosaccharides), sugar-degradation products (weak acids and furans), and lignin-degradation products (ethyl acetate extracts and nine main lignin-degradation products) were back-added to wASC. Results showed that these products, except furans, exerted negative effect on enzymatic hydrolysis. According to the characteristics of acid-catalyzed steam explosion pretreatment, the five sugar-degradation products' mixture and salts [Na2SO4, (NH4)2SO4] showed minimal negative inhibition effect on enzymatic hydrolysis. By contrast, furans demonstrated a promotion effect. Moreover, soluble sugars, such as 13 g/L xylose (decreased by 6.38 %), 5 g/L cellobiose (5.36 %), 10 g/L glucose (3.67 %), as well as lignin-degradation products, and ethyl acetate extracts (4.87 %), exhibited evident inhibition effect on enzymatic hydrolysis. Therefore, removal of soluble sugars and lignin-degradation products could effectively promote the enzymatic hydrolysis performance.
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Affiliation(s)
- Junjun Zhu
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, Nanjing Forestry University, Nanjing, 210037, China. .,College of Chemical Engineering, Nanjing Forestry University, Nanjing, 210037, China. .,Jiangsu Key Lab of Biomass-based Green Fuel and Chemicals, Nanjing, 210037, China.
| | - Linli Shi
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, Nanjing Forestry University, Nanjing, 210037, China.,College of Chemical Engineering, Nanjing Forestry University, Nanjing, 210037, China
| | - Lingling Zhang
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, Nanjing Forestry University, Nanjing, 210037, China.,College of Chemical Engineering, Nanjing Forestry University, Nanjing, 210037, China
| | - Yong Xu
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, Nanjing Forestry University, Nanjing, 210037, China.,College of Chemical Engineering, Nanjing Forestry University, Nanjing, 210037, China.,Jiangsu Key Lab of Biomass-based Green Fuel and Chemicals, Nanjing, 210037, China
| | - Qiang Yong
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, Nanjing Forestry University, Nanjing, 210037, China.,College of Chemical Engineering, Nanjing Forestry University, Nanjing, 210037, China
| | - Jia Ouyang
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, Nanjing Forestry University, Nanjing, 210037, China.,College of Chemical Engineering, Nanjing Forestry University, Nanjing, 210037, China
| | - Shiyuan Yu
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, Nanjing Forestry University, Nanjing, 210037, China.,College of Chemical Engineering, Nanjing Forestry University, Nanjing, 210037, China
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Zhu J, Rong Y, Yang J, Zhou X, Xu Y, Zhang L, Chen J, Yong Q, Yu S. Integrated Production of Xylonic Acid and Bioethanol from Acid-Catalyzed Steam-Exploded Corn Stover. Appl Biochem Biotechnol 2015; 176:1370-81. [DOI: 10.1007/s12010-015-1651-x] [Citation(s) in RCA: 18] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/02/2015] [Accepted: 04/24/2015] [Indexed: 11/24/2022]
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Cause analysis of the effects of acid-catalyzed steam-exploded corn stover prehydrolyzate on ethanol fermentation by Pichia stipitis CBS 5776. Bioprocess Biosyst Eng 2014; 37:2215-22. [PMID: 24798375 DOI: 10.1007/s00449-014-1199-0] [Citation(s) in RCA: 15] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/17/2014] [Accepted: 04/15/2014] [Indexed: 10/25/2022]
Abstract
The prehydrolyzate obtained from acid-catalyzed steam-exploded corn stover (ASC) mainly contains xylose and a number of inhibitory compounds that inhibit ethanol fermentation by Pichia stipitis. In this study, the effects of the ASC prehydrolyzate, specifically those of the carbohydrate-degradation products, lignin-degradation products (which were extracted from ASC prehydrolyzate using ethyl acetate), and six major phenolic compounds (added to pure-sugar media individually or in combination), on ethanol fermentation were investigated. Results indicate that the effects of the carbohydrate-degradation products were negligible (10 h delayed) compared with those of pure-sugar fermentation, whereas the effects of the lignin-degradation products were significant (52 h delayed). Meanwhile, the inhibitory effects of the major phenolic compounds were not caused by certain types of inhibitors, but were due to the synergistic effects of various inhibitors.
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Zhu J, Zhu Y, Jiang F, Xu Y, Ouyang J, Yu S. An integrated process to produce ethanol, vanillin, and xylooligosaccharides from Camellia oleifera shell. Carbohydr Res 2013; 382:52-7. [PMID: 24188806 DOI: 10.1016/j.carres.2013.10.007] [Citation(s) in RCA: 37] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/28/2013] [Revised: 10/08/2013] [Accepted: 10/10/2013] [Indexed: 11/24/2022]
Abstract
This study aims to present an integrated process that can be used to produce ethanol, vanillin, and xylooligosaccharides from Camellia oleifera shell. After the shell was pretreated with NaOH, two fractions were obtained: solid and liquid fractions. The solid fraction was hydrolyzed with cellulase and then fermented with Pichia stipitis to produce ethanol. The liquid fraction was subjected to oxidation to prepare vanillin or hydrolysis with xylanase to prepare xylooligosaccharides. The optimal pretreatment conditions of an orthogonal test were as follows: 12% NaOH concentration; 120°C; 150 min; and liquid-solid ratio of 10.0. After pretreatment, the solid fraction containing cellulose and a small part of xylan at 10% substance concentration via enzymatic hydrolysis and glucose-xylose cofermentation could obtain 17.35 g/L of ethanol, 80.90% of the theoretical yield. The liquid fraction was initially hydrolyzed with xylanase to produce 1758.63 mg/L of xylooligosaccharides (DP2-6) and then oxidized to produce 322.07 mg/L of vanillin.
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Affiliation(s)
- Junjun Zhu
- College of Chemical Engineering, Nanjing Forestry University, Nanjing 210037, China; Jiangsu Key Lab of Biomass-based Green Fuel & Chemicals, Nanjing 210037, China.
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