Recent Advances in Acoustic Technology in Food Processing

The development of food industry technologies and increasing the sustainability and effectiveness of processing comprise some of the relevant objectives of EU policy. Furthermore, advances in the development of innovative non-thermal technologies can meet consumers' demand for high-quality, safe, nutritious, and minimally processed foods. Acoustic technology is characterized as environmentally friendly and is considered an alternative method due to its sustainability and economic efficiency. This technology provides advantages such as the intensification of processes, increasing the efficiency of processes and eliminating inefficient ones, improving product quality, maintaining the product's texture, organoleptic properties, and nutritional value, and ensuring the microbiological safety of the product. This review summarizes some important applications of acoustic technology in food processing, from monitoring the safety of raw materials and products, intensifying bioprocesses, increasing the effectiveness of the extraction of valuable food components, modifying food polymers' texture and technological properties, to developing biodegradable biopolymer-based composites and materials for food packaging, along with the advantages and challenges of this technology.

Thick layer drying and storage of rice grain cultivars in silo-dryer-aerator: Quality evaluation at low drying temperature

Drying rice in a single layer in a silo-dryer-aerator allows uniform drying. The objective of this study was to evaluate the physical, physicochemical, and morphological quality of rice grain cultivars (IRGA 424, BRS Pampeira, and Guri INTA) in the lower (initial time) and upper (final time) layers in a silo-dryer-aerator, employing single-layer loading at low temperatures, using the methods of near-infrared spectroscopy, X-ray diffraction analysis, scanning electron microscopy, and multivariate statistical analysis. Drying rice in silo-dryer-aerator attenuated the moisture diffusivity in the grains, minimizing its effects on the physical, physicochemical, and morphological properties of the grains. However, the physicochemical constituents and morphology of starch were preserved by the low drying temperatures, mainly in the lower layers throughout the 2-month drying. The rice grains of the Guri INTA and BRS Pampeira cultivars were the most resistant to drying and showed greater uniformity on the final quality.

Evaluation of Fusarium Head Blight Resistance in 410 Chinese Wheat Cultivars Selected for Their Climate Conditions and Ecological Niche Using Natural Infection Across Three Distinct Experimental Sites

Exploiting wheat cultivars with stable resistance to Fusarium Head blight (FHB) and toxin accumulation is a cost-effective and environmentally friendly strategy to reduce the risk of yield losses and contamination with mycotoxins. To facilitate the deployment of stable cultivar resistance, we evaluated FHB resistance and resistance to mycotoxin accumulation in 410 wheat lines bred by local breeders from four major wheat growing regions in China after natural infection at three distinct locations (Hefei, Yangzhou and Nanping). Significant differences in disease index were observed among the three locations. The disease indexes (DI's) in Nanping were the highest, followed by Yangzhou and Hefei. The distribution of DI's in Yangzhou showed the best discrimination of FHB resistance in cultivars. Growing region and cultivar had significant effect on DI and mycotoxins. Among the climate factors, relative humidity and rainfall were the key factors resulting in the severe disease. Even though most cultivars were still susceptible to FHB under the strongly conducive conditions applied, the ratio of resistant lines increased in the Upper region of the Yangtze River (UYR) and the Middle and Lower Region of the Yangtze River (MLYR) between 2015 and 2019. Deoxynivalenol (DON) was the dominant mycotoxin found in Hefei and Yangzhou, while NIV was predominant in Nanping. Disease indexes were significantly correlated with DON content in wheat grain.

Acoustic-Based Screening Method for the Detection of Total Aflatoxin in Corn and Biological Detoxification in Bioethanol Production

Aspergillus spp. are widely occurring fungi in nature; they produce toxic compounds such as aflatoxins (AFs) and mainly target plant products such as corn and nuts. The development of prevention strategies is challenging because AFs are highly toxic and have been regulated to small concentrations. This study proposes a new strategy of AF prevention through the application of rapid methods using acoustic techniques in combination with fermentation for the elimination of contaminated corn from bioethanol production processes. An acoustic device was used for the analysis of model systems consisting of corn and nuts (hazelnuts and peanuts) contaminated with different amounts of AFs. High correlations were obtained between penetrated acoustic signal amplitude (Ap) and corn sample density, and between Ap and AF content. Also, relationships were found between changes in Ap values and AF contamination in the nuts model systems. The results of biotreatment of contaminated corn during bioethanol production confirmed that AFs cannot be completely eliminated in dried distiller’s grains with solubles, a valuable by-product for animal feed. Microbially, contamination of the raw material has a negative impact on bioethanol quality by increasing the content of volatile compounds. Therefore, the application of methods such as acoustic screening is a promising alternative for rapid AF detection in corn and nuts (it can handle multi-layers of grain). With the application of acoustic techniques, the prevention of AFs in contaminated raw plant materials could be achieved.

Natural occurrence of deoxynivalenol and zearalenone in wheat from Jiangsu province, China

A three-year (2010-2012) survey was conducted to assess the prevalence and concentrations of deoxynivalenol (DON) and zearalenone (ZEN) in wheat from several regions of Jiangsu province, China, which are heavily impacted by Fusarium head blight. A total of 180 wheat samples were obtained from the infected fields that spread 21 counties. DON and ZEN levels were determined by liquid chromatography-mass spectrometry (LC-MS/MS). DON was found in 74.4% of samples at levels ranging from 14.52 to 41157.13 μg/kg (mean 488.02 μg/kg), while ZEN was found in 12.8% of samples at levels ranging from 10.13 to 3048.88 μg/kg (mean 73.04 μg/kg). In years and regions of higher rainfall, DON and ZEN levels were higher in samples. These results are necessary to take a vigilant attitude to prevent human intake of trichothecenes and protect human's health from the risk of exposure to these toxins.

Recent advances in the rapid acoustic screening of deoxynivalenol in wheat grains

Deoxynivalenol (DON) is a natural and ubiquitous toxic metabolite produced by filamentous fungi of the genus Fusarium. Approximately one quarter of the world's food crops (mainly cereals) are affected by mycotoxins such as DON. A rapid and non-destructive method to evaluate the quality and safety of grains is therefore required to eliminate these toxins from the food chain. The first portable acoustic device that predicts the concentration of DON in cereal grains has been developed using a broadband capacitive ultrasonic transducer. An acoustic method was optimised for the rapid prediction of DON in wheat. To measure the performance of this method, a model system comprising 0-100% scabby wheat grains was prepared and a single laboratory validation was carried out. The best regression model between DON concentrations determined by the reference ELISA method and the acoustic technique was obtained at an acoustic frequency of 32.2 kHz, with a correlation coefficient of 0.9852 and a repeatability coefficient of variation of 2.1-9.3%, which is much better than the results achieved by prototype acoustic spectrometers. These data show that acoustic technology allows the online monitoring of DON in cereal grains, such as wheat, because it is possible to analyse multilayer grain beds. Sound absorption depends on the grain size and moisture content, so it is advisable to use the equipment at the point of harvest, where one strain of cereals usually dominates and the grains have a more homogeneous morphology and uniform moisture content.

Occurrence, Rapid Analysis, and Detoxification of Fumonisins in Maize and its Feeds: Review

Maize (Zea mays L.) is one of the main cereals as a source of food, forage and processed products for industry, especially for feeds. However, in worldwide approximately 25% of crops are affected by mycotoxins annually, especially in feeds with fumonisins(FUM). Moreover, the exact mechanism of FUM toxicity is not completely established. This paper gives an overview about the occurrence, toxicity, rapid non-invasive analysis, and detoxification of FUM in maize and its feeds. Due to economic losses engendered by FUM and its impact on animal and human health, several strategies for detecting mycotoxins with non-invasive methods and detoxifying contaminated feeds have been described.