Effect of surface preparation on the bond strength of heat-polymerized denture base resin to commercially pure titanium and cobalt-chromium alloy

Which metal surface treatment improves the bond strength between metal alloys and acrylic resin in removable partial dentures? A systematic review

STATEMENT OF PROBLEM

The union of the metal removable partial denture framework to the heat polymerized acrylic resin is related to prosthesis longevity. However, methods to enhance this bond are not clear to clinicians and dental laboratory technicians.

PURPOSE

The purpose of this systematic review was to identify which metal surface treatments best increase the bond strength between heat polymerized acrylic resin and removable partial denture alloys.

MATERIAL AND METHODS

This review was carried out following the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guidelines and registered in the International Prospective Registry of Systematic Reviews (PROSPERO) database (CRD42022384926). Electronic searches were carried out independently, by 3 examiners in Medline/PubMed, Scopus, and Web of Science databases, and in the nonpeer-reviewed literature via ProQuest.

RESULTS

The electronic searches resulted in 4143 articles, with 4055 after removing duplicates. After reading the titles and abstracts, 37 articles were selected for reading in full-text version, from which 6 articles were included. All studies evaluated materials for conventional acrylic resin denture base (heat polymerized), processed by water bath, bonded to metal. For the metal framework alloys, cobalt chromium (Co-Cr) alloys were used in 2 studies, titanium (Ti) in 2 studies, and Co-Cr and Ti in the other 2 studies. Different metal surface treatments were used as airborne-particle abrasion with aluminum oxide (particle sizes of 50 µm, 110 µm, and 250 µm) followed by the primer application and the isolated use of the primer, compared to the absence of isolated intervention or airborne-particle abrasion of the metal surface. Among the different primers used, those based on 10-methacryloyloxydecyl dihydrogen phosphate (10-MDP) showed the highest acrylic resin-to-metal bond strength values.

CONCLUSIONS

Airborne-particle abrading the metal with Al2O3 followed by applying a 10-MDP-based primer, increased the bond strength between metal framework alloys and heat polymerized acrylic resin denture base material.

Effect of Surface Textures and Fabrication Methods on Shear Bond Strength Between Titanium Framework and Auto-Polymerizing Acrylic Repair Resin

The aim of the study was to evaluate the effect of airborne particle abrasion (using different sizes of alumina particles) on the shear bond strength (SBS) between cast and milled titanium metal frameworks and auto-polymerizing acrylic repair resin. Forty flat cylindrical titanium disks were divided into two main divisions: cast and milled titanium. The two divisions were further subdivided into four groups based on metal surface treatment. Three particle sizes of aluminum oxide air abrasive powders (50µm, 110µm, and 250µm) were used for metal surface treatment by airborne particle abrasion. One group was the control group with no surface treatment. Auto-polymerizing acrylic repair resin was applied to all titanium disks. The specimens were subjected to SBS testing using a universal testing machine (Instron Corporation, Norwood, Massachusetts, United States). Surface evaluation was performed using a scanning electron microscope. One-way ANOVA was used for statistical analysis. The results showed a significant increase in SBS after airborne particle abrasion of both milled and cast titanium groups (p<0.001). The SBS was directly proportional to the size of the aluminum oxide particles. The milled titanium group showed higher SBS values than the cast group when the surface was not treated with alumina particles (p < 0.001) and when the surface was treated with the smaller particle sizes of 50 µm, whereas the cast group demonstrated higher SBS values than the milled group (p < 0.01) when the particle size was increased to 110 µm and 250 µm. It could be concluded that SBS between titanium metal frameworks and auto-polymerizing repair acrylic resin was directly related to the size of the alumina airborne particle abrasives. The fabrication method of the titanium framework also influenced the SBS as the untreated milled frameworks demonstrated favorable SBS values compared to the untreated cast frameworks.

Effect of ultraviolet irradiation treatment on shear bond strength between polymethyl methacrylate and cobalt-chromium-molybdenum alloy

We aimed to elucidate the effects of ultraviolet (UV) irradiation on the shear bond strength (SBS) between heat-cured polymethyl methacrylate (PMMA) and a Co-Cr-Mo alloy. Disk-shaped Co-Cr-Mo alloy prepared by casting were subjected to different UV treatment times (0, 15, and 30 min). To determine the effect of UV treatment on surface properties of the alloy, surface roughness, wettability, and chemical compositions were analyzed. To evaluate the SBS, cylindrical PMMA was bonded to the UV-treated alloy, and subsequently subjected to the SBS test after 24 h of storage at room temperature or following 10,000 thermal cycles (n=10/group). After the UV treatment, the surface roughness remained unchanged, but oxidation resulted in the surface exhibiting greater hydrophilic characteristics. The UV-treated group showed significantly higher SBS values than those of the non-treated group (p<0.001). These results suggested that UV treatment-mediated oxidation improved the bond strength between PMMA and Co-Cr-Mo alloy.

Dental Alloy Adhesive Primers and Bond Strength at Alloy-Resin Interface: A Systematic Review and Meta-analyses

AIM

The present systematic review aimed to report the studies concerning the primers in improving bond strength and identifying pertinent primers for a particular dental alloy by adhering to PRISMA precepts.

MATERIALS AND METHODS

PubMed and Semantic Scholar databases were scoured for articles using 10 search terms. In vitro studies satisfying the inclusion criteria were probed which were meticulously screened and scrutinized for eligibility adhering to the 11 exclusion criteria. The quality assessment tool for in vitro studies (QUIN Tool) containing 12 criteria was employed to assess the risk of bias (RoB).

RESULTS

A total of 48 studies assessing shear bond strength (SBS) and 15 studies evaluating tensile bond strength (TBS) were included in the qualitative synthesis. Concerning SBS, 33.4% moderate and 66.6% high RoB was observed. Concerning TBS, 26.8% moderate and 73.2% high RoB was discerned. Seventeen and two studies assessing SBS and TBS, respectively, were included in meta-analyses.

CONCLUSIONS

Shear bond strength and TBS increased for the primed alloys. Cyclic disulfide primer is best-suited for noble alloys when compared with thiol/thione primers. Phosphoric acid- and phosphonic acid ester-based primers are opportune for base alloys.

CLINICAL SIGNIFICANCE

The alloy-resin interface (ARI) would fail if an inappropriate primer was selected. Therefore, the selection of an appropriate alloy adhesive primer for an alloy plays a crucial role in prosthetic success. This systematic review would help in the identification and selection of a congruous primer for a selected alloy.

Evaluation of the effect of ultraviolet light polymerized clear adhesive on shear and tensile bond strength of heat cure denture base resin to the cobalt-chromium retentive minor connector: An in vitro study

Aim:

The aim of this study is to evaluate the efficacy of new material ultraviolet (UV) light polymerized clear adhesive on shear and tensile bond strength of heat cure denture base resin (Polymethylmethacrylate (PMMA)) to cobalt-chromium (Co-Cr) retentive minor connector.

Setting and Design:

Comparative evaluation- In-vitro study.

Materials and Methods:

Sixty samples of Co-Cr plates mimicking minor connectors were fabricated. Thirty samples were coated with new material UV light polymerized clear adhesive and cured under UV light source for 10 min. In gun-metal flask, metal plates were placed in the lower compartment over it. Heat cure acrylic resin was packed in the dough stage with the help of clamps and processed according to the manufacturer's instructions. Samples were kept in artificial saliva for 90 days. Shear and tensile bond strengths were calculated of each sample with a Universal testing machine, and results were statistically analyzed. Type of bond failure was observed for each sample under stereomicroscope.

Statistical Analysis Used:

Unpaired t test.

Results:

Tensile bond strength, as well as shear bond strength, showed that 0.93 N and 1.64 N respectively for without application of new adhesive was more as compared to that of samples with the application of new adhesive which is 0.75 N and 1.54 N respectively. Bond failure was found to be an adhesive failure in resin–metal interface.

Conclusions:

Excellent bonding seen between the new adhesive and acrylic interface but limited effect on the metal interface. To increase bond strength between metal and resin interface, some surface treatment with the metal surface is needed to increase the bonding of the new adhesive to the metal surface.

Biocompatibility and Durability of Diazonium Adhesives on Dental Alloys

PURPOSE

A new type of diazonium-based adhesive has been recently developed by our team to bind dental alloys (Titanium, stainless steel, and cobalt chromium) to dental polymers. Here, we explored the endurance of the resulting adhesive after thermal-cycling and autoclave aging.

MATERIALS AND METHODS

Polished samples of titanium (Ti), stainless steel (SS) and cobalt chromium (Co-Cr) were coated with a diazonium-based adhesive. Untreated samples served as controls (n = 12 per each condition). X-ray photoelectron spectroscopy (XPS) was performed to characterize the elemental compositions of the different surfaces. Biocompatibility of the coated alloys was assessed with human gingival fibroblasts (HGF). Inductively coupled plasma (ICP) and total organic carbon (TOC) analyses were used to quantify the ions and organic matters released from the diazonium coated alloys. Endurance of the adhesives was assessed by exposing the samples to autoclaving and thermal-cycling. The tensile strength of the poly(methylmethacrylate) (PMMA)-alloy bond was also tested.

RESULTS

Results of mechanical testing demonstrated a higher endurance of the coated CoCr, Ti, and SS compared to the uncoated alloys. The human fibroblasts cultured on the substrates remained alive and metabolically active, and the coatings did not release significant amounts of toxic chemicals in solutions.

CONCLUSIONS

The results further support the use of diazonium-based adhesives as new coupling agents for dental applications.

Effect of metal primers on the bond strength of resin cement to Co-Cr alloy

BACKGROUND

To evaluate the effects of adhesive systems and primer systems on microshear bond strength of chemically activated resin cemented to Co-Cr cast dental alloy.

METHODS

Seventy-two rectangular blocks of Co-Cr metal alloy were manufactured and air-abraded with 50-μm Al2O3 particles. Metal primers (alloy primer [AP] or Clearfil ceramic primer [CP]) and adhesives (Adper Scotchbond Multi-Purpose Adhesive activated by Adper Scotchbond Multi-Purpose Adhesive Catalyst [SASC], or Primer & Bond 2.1 activated by Self Cure Activator [PBCA]) were applied and subsequently divided into six groups (SASC; AP+SASC; CP+SASC; PBCA; AP+PBCA; CP+PBCA; N.=12). Then, resin cement (Enforce) was applied. Data about microshear bond strength values were statistically evaluated by analysis of variance and Tukey's test.

RESULTS

The bond strength was lower (P<0.001) in groups with adhesive system alone (SASC and PBCA) compared with groups with addition of primers alloy primer (AP+SASC and AP+PBCA) and ceramic primer (CP+SASC and CP+PBCA).

CONCLUSIONS

The application of primers improves the bond strength of the cement resin to the Co-Cr metal alloy.

Effect of Fiber Laser Irradiation on the Shear Bond Strength between Acrylic Resin and Titanium

OBJECTIVES

The aim of this study is to investigate the shear bond strength of an acrylic resin to titanium after different surface treatment methods.

MATERIAL AND METHODS

A total of seventy-two disc-shaped specimens (10 mm × 10 mm × 2 mm) were prepared from titanium alloy. The specimens were randomly allocated to six equal groups: Group S (sandblasting), Group MP (metal primer), Group 10W (fiber laser 10 W), Group 20W (fiber laser 20 W), Group 10WMP (fiber laser 10 W+metal primer), and Group 20WMP (fiber laser 20 W+metal primer). All of the specimens were thermocycled up to 5000 cycles. After thermal cycling, a shear bond strength test was conducted. The shear bond strength data were analyzed with one-way ANOVA and Tukey's post hoc pairwise comparisons (p < 0.05).

RESULTS

While the highest values were determined in Group MP, the lowest values were observed in Group S. Additionally, Group MP exhibited significantly higher shear bond strength values than any of the other groups (p < 0.05) except Group 10WMP. Similar results were observed between Group MP and Group 10WMP (p > 0.05). The groups in which a metal primer was applied (Group MP, 10WMP, and 20WMP) showed significantly higher values than Group S. The shear bond strength values of Group 10W and Group 20W were similar.

CONCLUSIONS

The application of a metal primer significantly improved the bond strength of acrylic resin to titanium. Fiber laser application may be an alternative method to sandblasting for improving the bond strength of acrylic resin to titanium.

Effect of Alumina Particle Size on the Bond Strength between Autopolymerized Acrylic Resin and Commercially Pure Titanium

PURPOSE

To address the following null hypothesis: when the Rocatec bonding system is used, the various sizes of aluminum oxide particles used to roughen the surface area of the commercially pure (CP) titanium prior to bonding to autopolymerized resin have no effect on the average shear bond strength.

MATERIALS AND METHODS

One hundred specimens were randomly allocated to five equally sized groups: Ti-no air abrasion (group A), Ti-air-abraded with 50 μm (group B), Ti-110 μm (group C), Ti-250 μm (group D), and Co-Cr-50 μm (group E) grain-size aluminum oxide. Rocatec Plus tribochemical coating was applied to all of the specimens, followed by a RelyX primer and Sinfonyopaquer. Autopolymerized denture base resin was then bonded to the treated titanium surfaces. All specimens underwent thermocycling (10,000 cycles), shear bond testing, and mode of failure examination under stereoscopic microscopy.

RESULTS

The average bond strength of group D (250 μm) was significantly different compared to all other groups, except group C (p = 0.057, trending significance). The average bond strength of group D was substantially higher than that in the other groups (p < 0.01). The weakest bond was observed when the specimens did not receive any air abrasion (group A). Maximum load (N) showed the same significant results as the shear bond strength at maximum load (MPa). The average extension at maximum load (mm) and the time at maximum load(s) for group A were significantly different than that of all other groups. Group A had lower average values than any other group (p = 0.003). More cohesive and mixed, rather than adhesive, modes of failure were observed as the size of the aluminum oxide particles increased.

CONCLUSION

When the Rocatec system is used, using a combination of chemical and micromechanical adhesion is essential for the success of the bond between the autopolymerized acrylic resin and CP Ti. The micromechanical interlock can be improved significantly when the Ti surface is air abraded with larger particles (250 μm) than the currently used alumina particle size.

Prosthodontic treatment of a retrognathic edentulous maxilla demonstrating limited interarch distance: 3.5-year results with fixed and removable implant prostheses

The prosthodontic treatment of patients with a retrognathic edentulous maxilla should consider the restoration of the lower facial profile and access for oral hygiene. This clinical report describes prosthodontic treatments of a patient with edentulism who presented with repeated fractures of the denture teeth of a maxillary implant-supported complete fixed dental prosthesis (ICFDP) and a mandibular implant-supported overdenture. Considerable plaque accumulation was noted on the ICFDP, which was replaced with an open palatal design implant-supported overdenture. However, the patient experienced difficulty managing the 2 removable prostheses. The patient's mandible was eventually restored with a milled titanium alloy framework ICFDP with metal occlusal surfaces. This combined approach of fixed and removable prostheses was stable at 3.5-year follow-up appointment, without compromising the patient's oral hygiene or comfort.

Bonding durability between acrylic resin adhesives and titanium with surface preparations

The purpose of the present study was to evaluate the efficacy of pretreatment on the bonding durability between titanium casting and two acrylic adhesives. Cast titanium disk specimens treated with four polymer-metal bonding systems as follow: 1) air-abraded with 50-70 μm alumina, 2) 1)+Alloy Primer, 3) 1)+M.L. Primer and 4) tribochemical silica/silane coating system (Rocatec System). The specimens were bonded with M bond or Super-bond C&B adhesive. The shear bond strengths were determined before and after thermocycling (20,000 cycles). The surface characteristics after polishing, and for the 1) and 4) preparations were determined. The bond strengths for all combinations significantly decreased after thermocycling. The combination of Super-bond C&B adhesive and 2) led to significantly higher bond strength than the other preparations after thermocycling. The maximum height of the profile parameters for the polishing group was lower than other preparations.

Shear bond strength of a denture base acrylic resin and gingiva-colored indirect composite material to zirconia ceramics

PURPOSE

To evaluate the shear bond strengths of two gingiva-colored materials (an indirect composite material and a denture base acrylic resin) to zirconia ceramics and determine the effects of surface treatment with various priming agents.

METHODS

A gingiva-colored indirect composite material (CER) or denture base acrylic resin (PAL) was bonded to zirconia disks with unpriming (UP) or one of seven priming agents (n=11 each), namely, Alloy Primer (ALP), Clearfil Photo Bond (CPB), Clearfil Photo Bond with Clearfil Porcelain Bond Activator (CPB+Act), Metal Link (MEL), Meta Fast Bonding Liner (MFB), MR. bond (MRB), and V-Primer (VPR). Shear bond strength was determined before and after 5000 thermocycles. The data were analyzed with the Kruskal-Wallis test and Steel-Dwass test.

RESULTS

The mean pre-/post-thermalcycling bond strengths were 1.0-14.1MPa/0.1-12.1MPa for the CER specimen and 0.9-30.2MPa/0.1-11.1MPa for the PAL specimen. For the CER specimen, the ALP, CPB, and CPB+Act groups had significantly higher bond strengths among the eight groups, at both 0 and 5000 thermocycles. For the PAL specimen, shear bond strength was significantly lower after thermalcycling in all groups tested. After 5000 thermocycles, bond strengths were significantly higher in the CPB and CPB+Act groups than in the other groups.

CONCLUSIONS

For the PAL specimens, bond strengths were significantly lower after thermalcycling in all groups tested. The MDP functional monomer improved bonding of a gingiva-colored indirect composite material and denture base acrylic resin to zirconia ceramics.

Retention strength between veneering resin composites and laser-sintered cobalt-chromium alloy

The purpose of the present study was to evaluate the retention strength between a resin composite veneering material and three types of cobalt-chromium (Co-Cr) alloy substrates. Co-Cr alloy specimens with 81 retention devices (LSR), with 144 retention devices (LDR), and without retention device (LN) were fabricated using a laser-sintering system. The specimens were air-abraded with alumina, conditioned with a primer [Alloy primer (AP) or M.L. primer (ML)], and veneered with a light-polymerized resin composite (Gradia). Three control groups (LSR-N, LDR-N, and LN-N) without primer were also prepared. After 20,000 thermocycles in 4 and 60 °C water, tensile retention strengths were determined using a universal testing machine. Data were analyzed by analysis of variance and a post hoc Tukey-Kramer HSD test (α = 0.05, n = 8). The highest retention strengths were obtained in LSR-AP (28.3 MPa), LSR-ML (23.3 MPa), LDR-AP (26.9 MPa), and LDR-ML (27.8 MPa), and these values were not significantly different. In the absence of a retention device, the retention strengths were significantly different in the following order: LN-N (0.1 MPa) < LN-ML (12.4 MPa) < LN-AP (20.2 MPa). The specimens without primer were significantly different in the following order: LN-N (0.1 MPa) < LSR-N (15.4 MPa), LDR-N (17.1 MPa). No significant difference was found between the numbers of retention devices, which were 81 and 144. In conclusion, the combined use of the primers and the retention devices is recommended when the laser-sintered Co-Cr alloy is veneered with the resin composite materials to maximize the retention strength.

Comparative study between laser sintering and casting for retention of resin composite veneers to cobalt-chromium alloy

The purpose of this study was to evaluate and compare the bond strengths between resin composite veneer and laser-sintered cobalt-chromium (Co-Cr) alloy with and without retention devices (Laser-R and Laser-N respectively). Cast Co-Cr alloy with and without retention devices (Cast-R and Cast-N respectively) were also prepared for fabrication technique comparison. Disk-shaped Co-Cr alloy specimens were air-abraded with alumina and veneered with a veneering system, Estenia C&B (ES) or Ceramage (CE). After 20,000 thermocycles, tensile testing was performed. Data were analyzed by ANOVA and multiple comparison test. When no retention devices were present, no significant differences were observed between Laser-N/ES and Cast-N/ES, or between Laser- N/CE and Cast-N/CE, but ES exhibited significantly higher bond strength than CE. With retention devices, Laser-R/ES, Cast- R/ES and Laser-R/CE showed no significant differences, and their retention strengths were significantly higher than that of Cast- R/CE. Compared to cast Co-Cr alloy, laser-sintered Co-Cr alloy with retention devices provided better retention durability for resin composite-veneered prostheses.

Comparative evaluation of effect of metal primer and sandblasting on the shear bond strength between heat cured acrylic denture base resin and cobalt-chromium alloy: An in vitro study

AIMS

The aim of this study was to evaluate the effect of metal primers and sandblasting on the shear bond strength (SBS) of heat cured acrylic denture base resin to cobalt-chromium (Co-Cr) alloy.

MATERIALS AND METHODS

A total number of 40 disk shaped wax patterns (10 mm in diameter and 2 mm in thickness) were cast in Co-Cr alloy. Samples were divided into 4 groups depending on the surface treatment received. Group 1: No surface treatment was done and acts as control group. Group 2: Only sandblasting was done. Group 3: Only metal primer was applied. Group 4: Both metal primer and sandblasting were done. After surface treatment samples had been tested in Universal Testing Machine at crosshead speed of 0.5 mm/min in shear mode and scanning, electron microscope evaluation was done to observe the mode of failure.

STATISTICAL ANALYSIS

All the observations obtained were analyzed statistically using software SPSS version 17; one-way analysis of variance (ANOVA) and post-hoc Tukey test were applied.

RESULTS

The one-way ANOVA indicated that SBS values varied according to type of surface treatment done. The SBS was highest (18.70 ± 1.2 MPa) when both sandblasting and metal primer was done when compared with no surface treatment (2.59 ± 0.32 MPa).

CONCLUSIONS

It could be concluded that the use of metal primers along with sandblasting significantly improves the bonding of heat cured acrylic denture base resin with the Co-Cr alloy.

Factors affecting the bond strength of denture base and reline acrylic resins to base metal materials

OBJECTIVE

The shear bond strengths of two hard chairside reline resin materials and an auto-polymerizing denture base resin material to cast Ti and a Co-Cr alloy treated using four conditioning methods were investigated.

MATERIAL AND METHODS

Disk specimens (diameter 10 mm and thickness 2.5 mm) were cast from pure Ti and Co-Cr alloy. The specimens were wet-ground to a final surface finish of 600 grit, air-dried, and treated with the following bonding systems: 1) air-abraded with 50-70-µm grain alumina (CON); 2) 1) + conditioned with a primer, including an acidic phosphonoacetate monomer (MHPA); 3) 1) + conditioned with a primer including a diphosphate monomer (MDP); 4) treated with a tribochemical system. Three resin materials were applied to each metal specimen. Shear bond strengths were determined before and after 10,000 thermocycles.

RESULTS

The strengths decreased after thermocycling for all combinations. Among the resin materials assessed, the denture base material showed significantly (p<0.05) greater shear bond strengths than the two reline materials, except for the CON condition. After 10,000 thermocycles, the bond strengths of two reline materials decreased to less than 10 MPa for both metals. The bond strengths of the denture base material with MDP were sufficient: 34.56 MPa for cast Ti and 38.30 for Co-Cr alloy.

CONCLUSION

Bonding of reline resin materials to metals assessed was clinically insufficient, regardless of metal type, surface treatment, and resin composition. For the relining of metal denture frameworks, a denture base material should be used.