Fit of zirconia all-ceramic crowns with different cervical margin designs, before and after porcelain firing and glazing

Evaluation of Marginal and Internal Adaptation of Crowns Fabricated with Three Different Zirconia CAD/CAM Materials

BACKGROUND

Marginal and internal adaptation are key factors that determine the clinical success of dental restorations.

AIM

The aim of this study is to evaluate the marginal and internal fit of crowns fabricated with three different CAD-CAM zirconia materials; two monolithic zirconia materials and one veneered zirconia copings in comparison with conventional metal-ceramic crowns.

MATERIAL AND METHODS

Ninety-six extracted molars (n = 96) were selected. Teeth were randomly divided into four groups (n = 24), and the following restorations were fabricated: Metal-ceramic crowns (Control group) (Group CG); monolithic zirconia crowns (GC initial) (Group MZ1); monolithic zirconia crowns (InCoris TZI),(Group MZ2); bilayered zirconia crowns, cores (InCoris ZI) veneered with a low-fusing glass-ceramic (IPS Emax Ceram),(Group BZ). Internal and marginal adaptations were evaluated using the silicone replica technique. A total of 20 points were recorded for every tooth under the light microscope at 20x magnifications. Results were compared using one-way analysis of variance (ANOVA) and the posthoc Tukey's test at a significance level of 0.01.

RESULTS

Marginal, marginal-internal, axial, and occlusal gaps between CG, MZ1, MZ2, and BZ crowns showed statistically significant differences (P < 0.01).

CONCLUSION

Monolithic zirconia groups showed better marginal adaptation compared with the veneered zirconia crowns.

Evaluation of the Marginal Fit of Computer-Aided Design (CAD) and Computer-Aided Manufacturing (CAM) Zirconia Bridges Fabricated With Different Firing Cycles of Veneering Porcelain: An In Vitro Study

Introduction Zirconia provides adequate mechanical strength to be used as a framework for all ceramic prostheses. Such prostheses must be covered with suitable porcelain to obtain good aesthetic results. The aim To study the effect of the firing cycle numbers of veneering ceramics (one cycle, two cycles, and three cycles) on the marginal fit of computer-aided design (CAD) and computer-aided manufacturing (CAM) zirconia bridges. Materials and methods The sample consisted of 30 full ceramic zirconia bridges, designed by CAD/CAM on a metal bridge model that was designed for this purpose. The sample was divided into three groups (N = 10); group A underwent a single firing cycle, group B underwent two cycles, and group C underwent three cycles. The copper model of the bridge was prepared to be a three-unit bridge, and the impressions of the metal models were taken to make zirconia cores. After that, the veneering ceramic layer and the micro-marginal gap were measured (in microns) on both the buccal and lingual surfaces of each bridge in the sample using the replica technique. A one-way ANOVA test was used to detect statistically significant differences between the groups. Results There were no significant differences between the studied groups in binary comparison; however, the arithmetic mean values of the marginal gap in group C were greater than all the studied groups. Conclusion Within the limitations of the current work, we found that increasing the number of firing cycles of zirconia cores affects the marginal fit; thus, it is recommended to follow the two firing cycle protocol for better adaptation of the CAD/CAM zirconia bridges.

Fracture strength and behavior of resin-faced CAD/CAM anterior crowns

The fracture strength and behavior of a novel resin-faced computer-aided design/computer-aided manufacturing (CAD/CAM) crown were investigated to evaluate application to the anterior teeth. Resin-faced CAD/CAM crowns were fabricated by arranging a resin composite on a frame prepared from a CAD/CAM resin block. The fracture strength was evaluated after 24 h of complete polymerization (day 0) and after water immersion for 30 days (day 30). Uniaxial loading was applied to the center point between the incisal edge and cingulum (loading point 1) or at 1.5 mm from the incisal edge (loading point 2). There was no significant difference in the fracture strength of the resin-faced CAD/CAM crowns between day 0 and 30 at loading point 1. At loading point 2, they exhibited decreased fracture strength after water immersion; however, the mean strength was still >1 kN. This novel crown showed good mechanical properties to serve as a prosthesis for the anterior teeth.

Comparison of the accuracy of resin-composite crowns fabricated by three-dimensional printing and milling methods

This study aimed to compare the dimensional accuracies of three-dimensional (3D)-printed and milled resin-composite crowns, and to determine acceptable abutment-tooth shapes for printing. Four first-molar abutment models were prepared: the master model form and three models with sharp occluso-axial line angles. Crowns were designed on each abutment using computer-aided design software. The drill-offset value was set at 0.0 or 0.5 mm to evaluate the effect on the dimensional accuracy of milling. A digital light processing-based 3D printer was used to fabricate 3D-printed crowns. Milled crowns were fabricated by wet-milling. The trueness was evaluated by superimposing the design data. Regardless of the abutment form, 3D-printed crowns showed higher accuracy with fewer marginal discrepancies than milled crowns. Milled crowns showed significant dimensional deviations, especially at cusps. Moreover, offset correction resulted in grooves on the internal surface of milled crowns with negative deviations, which were especially evident in crowns for the sharp models.

Effects of Cuspal Inclination and Luting Agent on Fracture Load Values in Composite Resin CAD/CAM Crowns

The purpose of this study was to evaluate whether change in cuspal inclination influences the fracture load values of composite resin computer-aided design/computer-aided manufacturing (CAD/CAM) crowns. Abutment teeth and CAD/CAM crowns were prepared as they would be for treating a mandibular first premolar with two cusps. The CAD/CAM crowns were designed so that 1) the principal stress lines would be radially distributed from the two points of contact with the indenter to the occlusal area of the abutment (Type I), or 2) the principal stress lines would pass outside the occlusal area of the abutment (Types II and III). The CAD/CAM crowns were mounted on the abutments using one of two types of resin or polycarboxylate cement. Fracture load values were measured using a universal tester. The Type I CAD/CAM crowns exhibited the highest mean fracture load value, followed by the Type II crowns and then the Type III crowns, with significant differences seen between all types (p<0.05). The luting agent used (resin or polycarboxylate cement) showed no effect on the fracture load value. With the Type II and Type III crowns, significant differences in the fracture load value were observed between the Super-Bond and Hy-Bond polycarboxylate cement groups (p<0.05).

Effect of Die Materials on Marginal and Internal Adaptation of Zirconia Copings: An In Vitro Study

Aim:

Close adaptation of cemented CAD/CAM restorations to their abutments is highly dependent on precise impressions and accurate replicas of teeth and adjacent oral tissues. This in-vitro study compared the effect of two die materials, as physical replicas of prepared teeth, on internal and marginal adaptations of zirconia copings to their corresponding abutments.

Materials and Methods:

A virtual model simulating a prepared premolar was designed and used for the milling of thirty identical metal models. Impression was taken of all models by Polyvinyl siloxane material. Fifteen impressions were poured in with Type IV stone and the other fifteen with polyurethane resin to make dies. All dies were scanned, and for each of them, zirconia coping was designed and milled. The copings were cemented to their corresponding metal models. Marginal gap between each coping and its metal model was measured at 20 points with a stereomicroscope (×60). Then the specimens were sectioned into two halves, and the internal gap was measured at seven points, including right and left cervico-axial, mid-axial, occluso-axial, and mid-occlusal. The data were analyzed with an independent T-test and repeated measure ANOVA at a 95% confidence level (p<0.05).

Results:

Mean value of marginal gap for Type IV stone and Exakto-Form groups were 54.31 ± 4.11 μm and 56.25 ± 4.24 μm, respectively. Mean values of the internal gaps for both groups ranged from 48 μm to 120 μm.

Conclusion:

Based on the results of this study, an internal and marginal adaptation of zirconia copings designed on digitized polyurethane and Type IV stone dies are clinically acceptable.

Fit of tooth-supported zirconia single crowns-A systematic review of the literature

PURPOSE

The purpose of this study is to systematically map all the factors that influence the fit and adaptation of zirconia crowns and/or copings.

MATERIALS AND METHODS

The investigational strategy involved carrying out an electronic search between December 1, 2009 and September 1, 2019 through the Embase and Medline databases using Boolean operators to locate appropriate articles.

RESULTS

A total of 637 articles were discovered after the removal of duplicates, and 46 of these were selected for evaluation. Further, a quality assessment was performed using GRADE evaluation criteria.

CONCLUSIONS

Shoulder finish line preparations had slightly better marginal fit compared to chamfer finish lines. Crowns obtained from digital impressions had comparable to superior marginal adaptation compared to conventional impressions. Increasing cement space showed to improve zirconia crown adaptation. Cementation and veneering zirconia frameworks found to increase the marginal and internal gaps. Limited information is available on the effect of the alteration of sintering time/Temperature and/or sintering techniques on the adaptation of zirconia crowns. Most of the selected studies had a moderate quality assessment evaluation. Future studies could investigate the chair-side, ultra-fast sintering effect on the marginal gap of zirconia crowns.

A systematic review on the accuracy of zirconia crowns and fixed dental prostheses

Purpose

The aim of this study was to review the fit and assess the accuracy of tooth-supported single and multi-unit zirconia fixed dental prostheses.

Background

The fit of zirconia restorations has been reported in several studies, but the accuracy of the manufacturing process is seldom discussed or used when drawing conclusions on the fit.

Materials and methods

A literature search of articles published in PubMed between 2 March 2013 and 1 February 2018 was performed using clearly defined inclusion and exclusion criteria. 841 articles were found and 767 were excluded after screening the title and abstract. After full-text analysis another 60 articles were excluded which left 14 articles to be included for data extraction. Fit was the mean of distances reported in the studies and accuracy was the fit minus the pre-set spacer

Results

For marginal gap of single crowns and multi-unit FDPs combined, the fit was 83 μm and the accuracy was 59 μm. The internal gap fit was 111 μm and the accuracy 61 μm. For the total gap, the fit was 101 μm, and the accuracy of the zirconia restorations was 53 μm.

Conclusions

Within the limitations of the present systematic review the fit of zirconia single crowns and multi-unit FDPs may be regarded as clinically acceptable, and the accuracy of the manufacturing of zirconia is ∼60 μm for marginal, internal, and total gap. Also, digital impressions seem to be associated with a smaller gap value.

Marginal fit of full contour monolithic zirconia in different thicknesses and layered zirconia crowns

Aim:

Use of monolithic zirconia for fabrication of all-ceramic crowns eliminates several shortcomings of layered zirconia crowns. Long-term success of restorations highly depends on the marginal fit. The crown thickness is among the factors that affect the marginal integrity. Meanwhile, reduced thickness of crowns has several advantages such as preservation of tooth structure. The aim of this study was to evaluate the marginal fit of monolithic zirconia crowns in reduced thickness and to compare the marginal fit of full-contour monolithic zirconia in different thicknesses with layered zirconia crowns.

Materials and Methods:

In this in vitro study, two standard brass dies (7 mm × 5 mm length diameter) were prepared with a heavy chamfer finish line with 0.5 and 1 mm depth. By using a CAD-CAM system, 30 crowns were made in three groups (n = 10) of 1-mm thick layered zirconia, 1-mm thick monolithic zirconia, and 0.5-mm thick monolithic zirconia. Crowns were placed on master dies and randomly numbered. The marginal gap was measured on 18 points by using a digital microscope (×230). The mean ± standard deviation (SD) values were calculated and analyzed by Statistical Package for the Social Sciences (SPSS) software program through Kruskal–Wallis and Mann–Whitney tests (α = 0.05).

Results:

The marginal gap of 1-mm layered zirconia was significantly different from that of 1-mm monolithic zirconia (P = 0.001) and 0.5-mm monolithic zirconia (P = 0.004). Analysis of variance (ANOVA) revealed no significant difference between 0.5 and 1 mm thicknesses of monolithic zirconia (P = 0.141).

Conclusion:

Marginal gap in all the three groups was clinically acceptable. The two different thicknesses of monolithic zirconia crowns had no significant effect on the restoration marginal fit; however, layered zirconia crowns showed a significantly higher marginal gap than monolithic zirconia crowns.

SEM evaluation of the precision of fit of CAD/CAM zirconia and metal-ceramic posterior crowns

The purpose of this study is to evaluate the precision of fit of posterior crowns made from three commercial CAD/CAM zirconia ceramics and conventional metal-ceramic technique. The external and internal marginal fit of the crowns was evaluated using direct SEM-based measurements. The data were subjected to Kruskal-Wallis, multicomparison post hoc analysis and Wilcoxon rank sum tests (α=0.05). Significant differences were observed for the external (p<0.002) and the internal (p<0.0001) marginal evaluation among the groups. No differences were observed between the buccal and lingual surfaces for the external (p=0.34) and internal (p=0.55) evaluations. No differences were showed between the external and internal measurements (p=0.37). The accuracy of fit was within the range of clinical acceptance. The lowest discrepancies corresponded to the NobelProcera group for external (39.3±11.81 μm) and internal (41.09±7.54 µm) marginal fit. The results confirmed that destructive methods are not required to assess the marginal fit of dental prosthetic crowns.

The effect of veneering on the marginal fit of CAD/CAM-generated, copy-milled, and cast metal copings

OBJECTIVE

This in vitro study investigated the marginal fit of metal and zirconia copings before and after veneering on dies with shoulder/chamfer (s/c) finish lines.

MATERIALS AND METHODS

Using CAD/CAM, ten (n = 10) each s/c zirconia (NZ) copings and ten (n = 10) each s/c metal (MM) copings were generated. As controls, ten (n = 10) each s/c zirconia copings were copy-milled (ZZ) and ten (n = 10) each s/c metal copings were cast (CC). The vertical marginal discrepancy of the copings was measured at 20 predefined spots of the circular shoulder and chamfer finish lines in microns (μm) before and after a first and a second veneering firing using a stereomicroscope at ×40 magnification. Data were statistically analyzed, and the comparisons of CAD/CAM-milled (NZ, MM), copy-milled (ZZ), and cast (CC) copings before and after veneering were made at a significance level of p < 0.05.

RESULTS

Gap width at s/c finish lines of ZZ was (91 ± 11/100 ± 28) and increased significantly (109 ± 21/141 ± 18) after the first firing (ZZ1). NZ showed significantly smaller gaps than ZZ (36 ± 6/46 ± 12) and (NZ1) after the first firing (61 ± 16/71 ± 29). Gap widths of CC groups (36 ± 8/25 ± 4) were not significantly different from NZ but were significantly lower after the (CC1) first veneering firing (40 ± 8/42 ± 7). MM copings showed gap values similar to NZ. Second firings did not significantly increase gaps in all groups except ZZ2 of chamfer finish line.

CONCLUSION

Veneering increased the marginal gap width of copings.

CLINICAL RELEVANCE

Within the limits of this in vitro study, aesthetic ceramic veneering of CAD/CAM-generated copings caused a statistically significant but tolerable loss of marginal fit precision.

The effect of various veneering techniques on the marginal fit of zirconia copings

PURPOSE

This study aimed to evaluate the fit of zirconia ceramics before and after veneering, using 3 different veneering processes (layering, press-over, and CAD-on techniques).

MATERIALS AND METHODS

Thirty standardized zirconia CAD/CAM frameworks were constructed and divided into three groups of 10 each. The first group was veneered using the traditional layering technique. Press-over and CAD-on techniques were used to veneer second and third groups. The marginal gap of specimens was measured before and after veneering process at 18 sites on the master die using a digital microscope. Paired t-test was used to evaluate mean marginal gap changes. One-way ANOVA and post hoc tests were also employed for comparison among 3 groups (α=.05).

RESULTS

Marginal gap of 3 groups was increased after porcelain veneering. The mean marginal gap values after veneering in the layering group (63.06 µm) was higher than press-over (50.64 µm) and CAD-on (51.50 µm) veneered groups (P<.001).

CONCLUSION

Three veneering methods altered the marginal fit of zirconia copings. Conventional layering technique increased the marginal gap of zirconia framework more than pressing and CAD-on techniques. All ceramic crowns made through three different veneering methods revealed clinically acceptable marginal fit.

Influence of the resin cement thickness on the fatigue failure loads of CAD/CAM feldspathic crowns

OBJECTIVES

to evaluate the influence of the occlusal resin cement thickness on the cyclic loads-to-failure of feldspathic crowns and to compare the results to data from monotonic tests. A large range of cement thickness (50μm and 500μm) was tested, in order to better measure the influence of this variable.

METHODS

Feldspathic ceramic crowns (Vita Mark II blocks, Vita Zahnfabrik) were bonded to dentin analog dies (G10 (NEMA grade G10, International Paper), with occlusal resin cement thicknesses of 50μm and 500μm (Multilink Automix, Ivoclar). The dies were prepared with microchannels for water transport to the cement layer. After 96-h water storage, the specimens (n=20) were submitted to cyclic loads (500,000 cycles at 20Hz; initial maximum load=40% of monotonic load, from previous data) following a staircase sensitivity design (step size=25N). Failure loads at 500,000 cycles were compared to monotonic failure loads (from a previous study with specimens produced by the same author, using the same materials, specimen configuration and cementation protocol).

RESULTS

Crowns with an occlusal cement layer of 50μm were more resistant than those cemented with 500μm (246.4±22.9N vs. 158.9±22.9N), under wet cyclic testing conditions (p<0.001). The fatigue failure loads were reduced compared to monotonic loads: to 37% of monotonic for 50μm; to 53% of monotonic for 500μm.

SIGNIFICANCE

An occlusal cement thickness of 50μm was more favorable for the structural performance of feldspathic crowns than was 500μm. Cyclic fatigue reduced failure loads well below those found under monotonic loading.