Layered Double Hydroxide Catalysts Preparation, Characterization and Applications for Process Development: An Environmentally Green Approach

The adage of new generation of fine chemicals process is the best process applied in the absence of conventional methods. However, many methods use different reaction parameters, such as basic and acidic catalysts, for example oxidation, reduction, bromination, water splitting, cyanohydrin, ethoxylation, syngas, aldol condensation, Michael addition, asymmetric ring opening of epoxides, epoxidation, Wittig and Heck reaction, asymmetric ester epoxidation of fatty acids, combustion of methane, NOx reduction, biodiesel synthesis, propylene oxide polymerization. Layered Double Hydroxides (LDHs) have received considerable attention due their potential applications in flame retardant and has excellent medicinal property for reducing acidity. These catalysts are characterized using analytical techniques, such as: X-ray diffraction (XRD), Fourier-transform infrared (FT-IR), Raman spectroscopy, Thermogravimetric-Differential Thermal Analyzer (TG-DTA), Scanning electron microscope (SEM), Transmission electron microscopes (TEM), Brunauer-Emmett-Teller (BET) surface area, N2 Adsorption-desorption, Temperature programmed reduction (TPR), X-ray photoelectrons spectroscopy (XPS), which gives its overall picture of its structure, porosity, morphology, thermal stability, reusability, and activity of catalysts. LDHs catalysts have proven to be economic and environmentally friendly. The above discussed applications make these catalysts unique from Green Chemistry point of view since they are reusable, and eco-friendly catalysts. Copyright © 2021 by Authors, Published by BCREC Group. This is an open access article under the CC BY-SA License (https://creativecommons.org/licenses/by-sa/4.0). 

Highly Active Transition Metal-Promoted CuCeMgAlO Mixed Oxide Catalysts Obtained from Multicationic LDH Precursors for the Total Oxidation of Methane

To improve the catalytic performance of an active layered double hydroxide (LDH)-derived CuCeMgAlO mixed oxide catalyst in the total oxidation of methane, it was promoted with different transition-metal cations. Thus, two series of multicationic mixed oxides were prepared by the thermal decomposition at 750 °C of their corresponding LDH precursors synthesized by coprecipitation at constant pH of 10 under ambient atmosphere. The first series of catalysts consisted of four M(3)CuCeMgAlO mixed oxides containing 3 at.% M (M = Mn, Fe, Co, Ni), 15 at.% Cu, 10 at.% Ce (at.% with respect to cations), and with Mg/Al atomic ratio fixed to 3. The second series consisted of four Co(x)CuCeMgAlO mixed oxides with x = 1, 3, 6, and 9 at.% Co, while keeping constant the Cu and Ce contents and the Mg/Al atomic ratio. All the mixed oxides were characterized by powder X-ray diffraction (XRD), transmission electron microscopy (TEM), scanning electron microscopy (SEM) coupled with X-ray energy dispersion analysis (EDX), X-ray photoelectron spectroscopy (XPS), nitrogen adsorption-desorption at −196 °C, temperature-programmed reduction under hydrogen (H2-TPR), and diffuse reflectance UV-VIS spectroscopy (DR UV-VIS), while thermogravimetric and differential thermal analyses (TG-DTG-DTA) together with XRD were used for the LDH precursors. The catalysts were evaluated in the total oxidation of methane, a test reaction for volatile organic compounds (VOC) abatement. Their catalytic performance was explained in correlation with their physicochemical properties and was compared with that of a reference Pd/Al2O3 catalyst. Among the mixed oxides studied, Co(3)CuCeMgAlO was found to be the most active catalyst, with a temperature corresponding to 50% methane conversion (T50) of 438 °C, which was only 19 °C higher than that of a reference Pd/Al2O3 catalyst. On the other hand, this T50 value was ca. 25 °C lower than that observed for the unpromoted CuCeMgAlO system, accounting for the improved performance of the Co-promoted catalyst, which also showed a good stability on stream.