Stretchable Gas Barrier Films Using Liquid Metal toward a Highly Deformable Battery

Highly deformable batteries that are flexible and stretchable are important for the next-generation wearable devices. Several studies have focused on the stable operation and life span of batteries. On the other hand, there has been less focus on the packaging of highly deformable batteries. In wearable devices, solid-state or pouch lithium-ion batteries (LIBs) packaged in aluminum (Al)-laminated films, which protect against moisture and gas permeation, are used. Stretchable elastomer materials are used as the packaging films of highly deformable batteries; however, they are extremely permeable to gas and moisture. Therefore, a packaging film that provides high deformability along with gas and moisture barrier functionalities is required for the stable operation of highly deformable batteries used in ambient conditions. In this study, a stretchable packaging film with high gas barrier functionality is developed successfully by coating a thin layer of liquid metal onto a gold (Au)-deposited thermoplastic polyurethane film using the layer-by-layer method. The film exhibits excellent oxygen gas impermeability under mechanical strain and extremely low moisture permeability. It shows high impermeability along with high mechanical robustness. Using the proposed stretchable gas barrier film, a highly deformable LIB is assembled, which offers reliable operation in air. The operation of the highly deformable battery is analyzed by powering LEDs under mechanical deformations in ambient conditions. The proposed stretchable packaging film can potentially be used for the development of packaging films in advanced wearable electronic devices.

Carbonaceous-Material-Induced Gelation of Concentrated Electrolyte Solutions for Application in Lithium-Sulfur Battery Cathodes

Lithium-sulfur (Li-S) batteries can theoretically deliver high energy densities exceeding 2500 Wh kg^-1. However, high sulfur loading and lean electrolyte conditions are two major requirements to enhance the actual energy density of the Li-S batteries. Herein, the use of carbon-dispersed highly concentrated electrolyte (HCE) gels with sparingly solvating characteristics as sulfur hosts in Li-S batteries is proposed as a unique approach to construct continuous electron-transport and ion-conduction paths in sulfur cathodes as well as achieve high energy density under lean-electrolyte conditions. The sol-gel behavior of carbon-dispersed sulfolane-based HCEs was investigated using phase diagrams. The sol-to-gel transition was mainly dependent on the amount of the carbonaceous material and the Li salt content. The gelation was caused by the carbonaceous-material-induced formation of an integrated network. Density functional theory (DFT) calculations revealed that the strong cation-π interactions between Li⁺ and the induced dipole of graphitic carbon were responsible for facilitating the dispersion of the carbonaceous material into the HCEs, thereby permitting gel formation at high Li-salt concentrations. The as-prepared carbon-dispersed sulfolane-based composite gels were employed as efficient sulfur hosts in Li-S batteries. The use of gel-type sulfur hosts eliminates the requirement for excess electrolytes and thus facilitates the practical realization of Li-S batteries under lean-electrolyte conditions. A Li-S pouch cell that achieved a high cell-energy density (up to 253 Wh kg^-1) at a high sulfur loading (4.1 mg cm^-2) and low electrolyte/sulfur ratio (4.2 μL mg^-1) was developed. Furthermore, a Li-S polymer battery was fabricated by combining the composite gel cathode and a polymer gel electrolyte.

LiNi0.5Mn1.5O4-Hybridized Gel Polymer Cathode and Gel Polymer Electrolyte Containing a Sulfolane-Based Highly Concentrated Electrolyte for the Fabrication of a 5 V Class of Flexible Lithium Batteries

The design and fabrication of lithium secondary batteries with a high energy density and shape flexibility are essential for flexible and wearable electronics. In this study, we fabricated a high-voltage (5 V class) flexible lithium polymer battery using a lithium nickel manganese oxide (LiNi0.5Mn1.5O4) cathode. A LiNi0.5Mn1.5O4-hybridized gel polymer cathode (GPC) and a gel polymer electrolyte (GPE) membrane, both containing a sulfolane (SL)-based highly concentrated electrolyte (HCE), enabled the fabrication of a polymer battery by simple lamination with a metallic lithium anode, where the injection of the electrolyte solution was not required. GPC with high flexibility has a hierarchically continuous three-dimensional porous architecture, which is advantageous for forming continuous ion-conduction paths. The GPE membrane has significant ionic conductivity enough for reliable capacity delivery. Therefore, the fabricated lithium polymer pouch cells demonstrated excellent capacity retention under continuous deformation conditions. This study provides a promising strategy for the fabrication of scalable and flexible 5 V class batteries using GPC and GPE containing SL-based HCE.