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Chuakham S, Putkham AI, Chaiyachet Y, Saengprajak A, Banlue K, Tanpaiboonkul N, Putkham A. Scalable production of bio-calcium oxide via thermal decomposition of solid - hatchery waste in a laboratory-scale rotary kiln. Sci Rep 2025; 15:865. [PMID: 39757244 DOI: 10.1038/s41598-024-84889-w] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/09/2024] [Accepted: 12/27/2024] [Indexed: 01/07/2025] Open
Abstract
Chicken eggshell waste is an alternative renewable source for quicklime production. Eggshell waste has received significant attention from researchers due to it being a potential source of bio-CaO, which not only drives the circular economy concept but also supports sustainable development. However, experiments on the production of bio-CaO are normally conducted in a small lab-scale furnace. Furthermore, the eggshell raw material is collected from canteens or households, which is not suitable for economical or industrial production. Therefore, this study investigated the factors affecting the bio-CaO production from hatchery waste via both batch and continuous calcination process in a laboratory-scale rotary kiln for the first time. The eggshells were first separated from the solid hatchery waste. Then, the effect of preparation methods of raw eggshells on the properties of bio-CaO was investigated, including eggshells with and without membrane separation, various particle sizes, and with an increase of the percent raw material filling in the kiln from 5 to 20%. Calcination of the samples was performed in a rotary kiln at 800 °C with a 0.5 RPM rotating speed and a 5° inclination of the kiln. The effects of the calcination process in either an air or N2 atmosphere on the calcined product were also observed. Instrumental analysis shows that the production yield and purity of bio-CaO were in the range of 49-56 wt% and 97-98%, respectively. The results also indicated that the production yield of bio-CaO decreased to 17.7% with a decrease in the raw material particle size from 3.3 mm to 250 μm. Moreover, the production of bio-CaO with eggshells containing eggshell membrane decreases the purity of calcium oxide by about 0.7-1.0%. In addition, further increasing the filling volume of the kiln from 5 to 20% had only a slight effect on the purity and yield of the product. These results imply that it is not necessary to remove the eggshell membrane from the raw eggshells in order to produce industrial-grade CaO from the raw eggshell. These new findings can likely be used to develop an alternative process design to reduce the manufacturing cost of bio-CaO produced from hatchery waste. Furthermore, this present study reveals that the specifications of the obtained bio-CaO comply with both Thai industrial standards and international food additive standards.
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Affiliation(s)
- Suwanan Chuakham
- Department of Environmental Technology, Faculty of Environment and Resource Studies, Mahasarakham University, Mahasarakham, 44150, Thailand
| | - Ajchara I Putkham
- Department of Chemistry, Faculty of Science, Naresuan University, Phitsanulok, 65000, Thailand
| | - Yuwadee Chaiyachet
- Department of Environmental Technology, Faculty of Environment and Resource Studies, Mahasarakham University, Mahasarakham, 44150, Thailand
| | - Arnusorn Saengprajak
- Department of Physics, Faculty of Science, Mahasarakham University, Mahasarakham, 44150, Thailand
| | - Kriangsak Banlue
- Department of Food Technology and Nutrition, Faculty of Technology, Mahasarakham University, Mahasarakham, 44150, Thailand
| | - Nipon Tanpaiboonkul
- Department of Environmental Technology, Faculty of Environment and Resource Studies, Mahasarakham University, Mahasarakham, 44150, Thailand
| | - Apipong Putkham
- Department of Environmental Technology, Faculty of Environment and Resource Studies, Mahasarakham University, Mahasarakham, 44150, Thailand.
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Liang X, Guo S, Kuang X, Wan X, Liu L, Zhang F, Jiang G, Cong H, He H, Tan SC. Recent advancements and perspectives on processable natural biopolymers: Cellulose, chitosan, eggshell membrane, and silk fibroin. Sci Bull (Beijing) 2024; 69:3444-3466. [PMID: 39244421 DOI: 10.1016/j.scib.2024.08.023] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/24/2024] [Revised: 07/12/2024] [Accepted: 08/20/2024] [Indexed: 09/09/2024]
Abstract
With the rapid development of the global economy and the continuous consumption of fossil resources, sustainable and biodegradable natural biomass has garnered extensive attention as a promising substitute for synthetic polymers. Due to their hierarchical and nanoscale structures, natural biopolymers exhibit remarkable mechanical properties, along with excellent innate biocompatibility and biodegradability, demonstrating significant potential in various application scenarios. Among these biopolymers, proteins and polysaccharides are the most commonly studied due to their low cost, abundance, and ease of use. However, the direct processing/conversion of proteins and polysaccharides into their final products has been a long-standing challenge due to their natural morphology and compositions. In this review, we emphasize the importance of processing natural biopolymers into high-value-added products through sustainable and cost-effective methods. We begin with the extraction of four types of natural biopolymers: cellulose, chitosan, eggshell membrane, and silk fibroin. The processing and post-functionalization strategies for these natural biopolymers are then highlighted. Alongside their unique structures, the versatile potential applications of these processable natural biopolymers in biomedical engineering, biosensors, environmental engineering, and energy applications are illustrated. Finally, we provide a summary and future outlook on processable natural biopolymers, underscoring the significance of converting natural biopolymers into valuable biomaterial platforms.
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Affiliation(s)
- Xinhua Liang
- Engineering Research Center for Knitting Technology (Ministry of Education), Jiangnan University, Wuxi 214122, China
| | - Shuai Guo
- Department of Materials Science and Engineering, National University of Singapore, Singapore 117574, Singapore
| | - Xiaoju Kuang
- Engineering Research Center for Knitting Technology (Ministry of Education), Jiangnan University, Wuxi 214122, China
| | - Xiaoqian Wan
- Engineering Research Center for Knitting Technology (Ministry of Education), Jiangnan University, Wuxi 214122, China
| | - Lu Liu
- Engineering Research Center for Knitting Technology (Ministry of Education), Jiangnan University, Wuxi 214122, China
| | - Fei Zhang
- Department of Sport Medicine, The Ninth People's Hospital affiliated to Soochow University, Wuxi 215200, China
| | - Gaoming Jiang
- Engineering Research Center for Knitting Technology (Ministry of Education), Jiangnan University, Wuxi 214122, China
| | - Honglian Cong
- Engineering Research Center for Knitting Technology (Ministry of Education), Jiangnan University, Wuxi 214122, China
| | - Haijun He
- Engineering Research Center for Knitting Technology (Ministry of Education), Jiangnan University, Wuxi 214122, China.
| | - Swee Ching Tan
- Department of Materials Science and Engineering, National University of Singapore, Singapore 117574, Singapore.
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Shi Y, Zhou K, Li D, Guyonnet V, Hincke MT, Mine Y. Avian Eggshell Membrane as a Novel Biomaterial: A Review. Foods 2021; 10:foods10092178. [PMID: 34574286 PMCID: PMC8466381 DOI: 10.3390/foods10092178] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/31/2021] [Revised: 09/07/2021] [Accepted: 09/10/2021] [Indexed: 12/20/2022] Open
Abstract
The eggshell membrane (ESM), mainly composed of collagen-like proteins, is readily available as a waste product of the egg industry. As a novel biomaterial, ESM is attractive for its applications in the nutraceutical, cosmetic, and pharmaceutical fields. This review provides the main information about the structure and chemical composition of the ESM as well as some approaches for its isolation and solubilization. In addition, the review focuses on the role and performance of bioactive ESM-derived products in various applications, while a detailed literature survey is provided. The evaluation of the safety of ESM is also summarized. Finally, new perspectives regarding the potential of ESM as a novel biomaterial in various engineering fields are discussed. This review provides promising future directions for comprehensive application of ESM.
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Affiliation(s)
- Yaning Shi
- College of Food Science and Technology, Nanjing Agricultural University, Nanjing 210095, China; (K.Z.); (D.L.)
- Correspondence: (Y.S.); (Y.M.)
| | - Kai Zhou
- College of Food Science and Technology, Nanjing Agricultural University, Nanjing 210095, China; (K.Z.); (D.L.)
| | - Dandan Li
- College of Food Science and Technology, Nanjing Agricultural University, Nanjing 210095, China; (K.Z.); (D.L.)
| | - Vincent Guyonnet
- FFI Consulting Ltd., 2488 Lyn Road, Brockville, ON K6V 5T3, Canada;
| | - Maxwell T. Hincke
- Department of Cellular and Molecular Medicine, University of Ottawa, 75 Laurier Ave. E, Ottawa, ON K1N 6N5, Canada;
| | - Yoshinori Mine
- Department of Food Science, University of Guelph, 50 Stone Road East, Guelph, ON N1G 2W1, Canada
- Correspondence: (Y.S.); (Y.M.)
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Zhang F, Yin ZT, Zhang JF, Zhu F, Hincke M, Yang N, Hou ZC. Integrating transcriptome, proteome and QTL data to discover functionally important genes for duck eggshell and albumen formation. Genomics 2020; 112:3687-3695. [PMID: 32334113 DOI: 10.1016/j.ygeno.2020.04.015] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/03/2020] [Revised: 03/28/2020] [Accepted: 04/20/2020] [Indexed: 12/20/2022]
Abstract
Duck egg quality improvement is an essential target for Asian poultry breeding. In total, 15 RNA-Seq libraries (magnum, isthmus, and uterus at two different physiological states) were sequenced from 48 weeks old Pekin ducks. De novo assembly and annotation methods were utilized to generate new reference transcripts. Our results revealed that 1264 and 2517 genes were differentially expressed in magnum and uterus in the presence versus absence of an egg, respectively. We identified 1089 genes that were differentially expressed in isthmus compared to uterus (in both presence and absence of a calcifying egg). We observed that 11 common DEGs were detected in the egg white proteomes of 6 different bird species including domestic Chicken, Duck, Goose, Turkey, Quail, and Pigeon. On the other hand, only one of the top five most highly expressed genes in duck isthmus was in this category for the chicken isthmus (SPINK7). Among the large number of DEGs during eggshell formation in ducks, only 41 genes showed a similar differential expression pattern in both duck and chicken. By combining chicken QTL database, chicken oviduct transcriptome and egg proteome data for five bird species, we have obtained high-quality gene lists for egg formation. This is the first study to elucidate the transcriptomic changes in different duck oviduct segments during egg formation, and to integrate QTL, proteome and transcriptome data to probe the functional genes associated with albumen secretion and eggshell mineralization.
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Affiliation(s)
- Fan Zhang
- National Engineering Laboratory for Animal Breeding, Key Laboratory of Animal Genetics, Breeding and Reproduction, MARA, College of Animal Science and Technology, China Agricultural University, Beijing 100193, China
| | - Zhong-Tao Yin
- National Engineering Laboratory for Animal Breeding, Key Laboratory of Animal Genetics, Breeding and Reproduction, MARA, College of Animal Science and Technology, China Agricultural University, Beijing 100193, China
| | - Jin-Feng Zhang
- National Engineering Laboratory for Animal Breeding, Key Laboratory of Animal Genetics, Breeding and Reproduction, MARA, College of Animal Science and Technology, China Agricultural University, Beijing 100193, China
| | - Feng Zhu
- National Engineering Laboratory for Animal Breeding, Key Laboratory of Animal Genetics, Breeding and Reproduction, MARA, College of Animal Science and Technology, China Agricultural University, Beijing 100193, China
| | - Maxwell Hincke
- Department of Cellular and Molecular Medicine, Department of Innovation in Medical Education, Faculty of Medicine, University of Ottawa, 451 Smyth Road, Ottawa KIH 8M5, Canada
| | - Ning Yang
- National Engineering Laboratory for Animal Breeding, Key Laboratory of Animal Genetics, Breeding and Reproduction, MARA, College of Animal Science and Technology, China Agricultural University, Beijing 100193, China
| | - Zhuo-Cheng Hou
- National Engineering Laboratory for Animal Breeding, Key Laboratory of Animal Genetics, Breeding and Reproduction, MARA, College of Animal Science and Technology, China Agricultural University, Beijing 100193, China.
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