Accuracy of Conventional and 3D-Printed Casts for Partial Fixed Prostheses

PURPOSE

To evaluate and compare the accuracy of conventional and 3D-printed casts using five different 3D printers.

MATERIALS AND METHODS

In the control group (CG group, n = 5), five conventional impressions using light- and heavy-body polyvinyl siloxane were obtained from the master model, resulting in five stone models. In the test groups, five different scans were performed by a well-trained and experienced clinician using a TRIOS intraoral scanner. All data were exported in STL file format, processed, and sent to five 3D printers. Five casts were manufactured in each printer group: SG (CARES P20, Straumann); FG (Form 2, Formlabs); WG (Duplicator 7, Wanhao); ZG (Zenith D, Zenith); and MG (Moonray S100, Moonray). Measurements of the accuracy (trueness and precision) of the casts obtained from conventional elastomeric impressions and 3D-printing methods were accomplished using a 3D analysis software (Geomagic Control).

RESULTS

The FG group showed the lowest values for trueness (indicating a value closer to real dimensions), which were similar to the SG group only (P > .05). MG, WG, and ZG groups presented higher values and were similar compared to each other. Data on precision demonstrated that all 3D-printed groups showed lower values for precision (smaller deviation) when compared to the CG.

CONCLUSIONS

The trueness depends on the chosen 3D printer. All of the tested 3D printers were more precise than cast models obtained from conventional elastomeric impressions.

Effect of thickness and shade of CAD/CAM composite on the light transmission from different light-curing units

The thickness and shade of a restoration will affect the transmission of light from the light-curing unit (LCU). This study determined the power (mW), spectral radiant power (mW/nm), and beam profile of different LCUs through various thicknesses and shades of a CAD-CAM resin composite (BRAVA Block, FGM). Five thicknesses: 0.5; 0.75; 1.0; 1.5, and 2.0 mm, in three shades: Bleach; A2 and A3.5 of a CAD-CAM resin (n = 5). Two single-peak LCUs: EL, Elipar DeepCure-S (3M Oral Care); and OP, Optilight Max (Gnatus), and one multiple-peak LCU: VL, VALO Grand (Ultradent), were used. The LCUs were positioned touching the surface of the BRAVA Block. The power and emission spectrum were measured using a fiberoptic spectrometer attached to an integrating sphere, and the beam profiles using a laser beam profiler. The effect of the material thickness on the light attenuation coefficients was determined. VL and EL delivered more homogeneous beam profiles than OP. The type of the BRAVA Block had a significant effect on the transmitted power, and wavelengths of transmitted light (p < 0.001). There was an exponential reduction in the power and emission spectrum as the thickness of the BRAVA Block increased (p < 0.001). The light transmission through the A2 shade was least affected by the thickness (p < 0.001). The attenuation coefficient was higher for the violet light and higher for A3.5 than the A2 or Bleach shades. No violet light from the VL could be detected at the bottom of 2.0 mm of the BRAVA Block.

Influence of Mono- and Multiwave Light-curing Units on the Microhardness and Degree of Conversion of Light-cured Resin Cements

OBJECTIVES

This study evaluated the Knoop hardness (KH, N/mm2) and degree of conversion (DC, %) on the margins of light-cured resin cements with different photoinitiators using a single light-curing unit (LCU) with two heads (mono- and multiwave).

METHODS AND MATERIALS

Three types of resin cements were used with different photoinitiators: Megalink Esthetic (Odontomega, São Paulo, Brazil) with a camphorquinone photoinitiator; Allcem Veneer (FGM, Joinville, Brazil) with the Advanced Polymerization system (APS), and Variolink Esthetic LC (Ivoclar Vivadent, Schaan, Liechtenstein). Thirty samples were collected and divided into six groups (n=5 each). The resin cement samples were made into the shape of a maxillary right central incisor and photoactivated under a 0.5-mm-thick ceramic sheet. A single LCU (Radii Xpert, SDI) with two heads (mono- and multiwave) was used. The tip of the LCU was positioned at the center of the sample in a standardized manner. Raman spectroscopy was performed to evaluate the DC, and KH was evaluated through the Knoop microhardness test. Five regions were evaluated: cervical, mesial, buccal (center), distal, and incisal.

RESULTS

There was a significant difference in the DC only for the type of cement (p<0.001), indicating that the cement with the APS photoinitiator presented excellent results. There were significant differences in the type of cement (p<0.001), type of light (p<0.001), region (p<0.001), and the interaction between the type of cement and type of light (p<0.001). The resin cement with the APS photoinitiator cured with monowave light showed the highest KH values. The beam profiles of all groups, with and without the interposition of ceramic and resin cement, were examined by light transmission.

CONCLUSIONS

The cement with the APS photoinitiator presented the best results with respect to the DC and KH. In comparison with mono- and multiwaves, the LCU may not be a determining factor for the properties of light-cured resin cements. The buccal region showed the best results for DC and KH, indicating the need for a greater amount of light-curing at the cementation margins.

Physical and mechanical properties of four 3D-printed resins at two different thick layers: An in vitro comparative study

OBJECTIVES

This in vitro comparative study aimed to evaluate the physical and mechanical properties of four 3D-printed resins with two different thickness layers.

METHODS

Four printed resins (VarseoSmile Crown Plus, VSC; NexDent C&B MFH, MFH; Nanolab 3D, NNL; and Resilab 3D Temp, RSL) were printed with 50 µm and 100 µm layer thickness, resulting in 80 bars measuring 25 × 2×2 mm. The specimens underwent a Raman spectroscopy for degree of conversion, confocal laser scanning microscopy for surface roughness (Sa), three-point bending test for flexural strength and elastic modulus, and a Vickers hardness test (VHN). Data was tested for normality using the Shapiro-Wilk, two-way ANOVA, and Tukey test (α = 0.05) for statistical analysis.

RESULTS

The layer thickness affected all performed tests, but the elastic modulus (p < 0.001). Specimens with 100 µm showed, in general, worse results outcomes than those with 50 µm (p < 0.001). However, within the limitations of this comparative in vitro study, it could be concluded that the tested resins and layer thicknesses directly influenced physical and mechanical properties.

SIGNIFICANCE

The physical and mechanical properties of three-dimensional printed restorations can be affected by the layer thickness, which can interfere with the choice of the 3D printing resin for a desired clinical outcome.

Mechanical Behavior of One-Piece and Two-Piece Tapered Prosthetic Abutments with 11.5 and 16 Degrees

The objective of this study is to examine the mechanical behavior of two-piece abutments (Morse taper with 16° internal angulation and Morse taper with 11.5° internal angulation) before and after cyclic fatigue testing, following ISO 14801:2016 guidelines. The specimens were divided into three groups: a modified Morse taper with a taper angle of 16° (GM group), a conventional Morse taper (taper angle of 11.5° deg) with a two-piece (CMt group), and one-piece abutments (CMo group). Each experimental group was formed by ten implants and ten abutments (n = 10) for a total of 30 specimens (n = 30). The abutments were tightened and loosened, and a fatigue test was applied with 15 Hz and 5 × 10⁶ cycles. Subsequently, the abutments were loosened, and a pull-out test was performed on the CMt group. Finite element analysis (FEA) was conducted on stress concentration regions. The statistical analysis of the loosening test was performed using two-way ANOVA and Tukey's tests (p < 0.05) to compare screw loosening within each group and between the groups with and without mechanical fatigue. Significant differences were found among the three groups in the loosening test when analyzing the values with and without fatigue (p < 0.001) within each group. When the groups were compared with each other, there was also a significant difference between them (p < 0.001), except between groups GM and CMt without fatigue (p = 0.840). In the pull-out test of the CMt group, the sample exhibited frictional locking only after fatigue (mean = 94.2 N). The FEA demonstrated a varied stress distribution in all groups. The stress was found to be more concentrated in the upper third and middle third regions of the implant, as well as in the opposite region of the load application for all three groups. Although the CMo group showed lower rates of loosening, it displayed a poorer stress distribution in comparison to the GM and CMt groups. On the other hand, the CMt group exhibited a satisfactory frictional lock after undergoing the fatigue tests.

Effect of Ceramic Thickness on Light Attenuation, Degree of Conversion, Knoop Hardness, and Elastic Modulus of Four Luting Resins

OBJECTIVES

This study evaluated the influence of the thickness of disilicate ceramic on the light attenuation (mW/cm2), degree of conversion (DC, %), Knoop hardness (KH, N/mm2) and the elastic modulus (E, MPa) of four luting resins.

METHODS

Three resin cements: RelyX Veneer (RV, 3M Oral Care, Monrovia, CA USA); Allcem Veneer APS (AC, FGM); Variolink Esthetic LC (VE, Ivoclar Vivadent, Schaan, Liechtenstein) and one flowable resin composite Tetric N-Flow (TF, Ivoclar Vivadent) were photocured for 20 seconds. The irradiance (mW/cm2) and emission spectrum (mW/cm2/nm) from a broad-spectrum LED light unit (Bluephase G2, Ivoclar Vivadent) were measured over the luting material (control) and through 0.3 mm, 0.7 mm, and 1.0 mm thick ceramic discs (e.max CAD, Ivoclar Vivadent).

RESULTS

The LED light delivered 26.1 J/cm2 to the surface and 6.2 J/cm2 through the 1.0 mm thick ceramic. The distribution of violet and blue light across the light tip of the light-curing unit (LCU) was relatively homogeneous, but there was less violet range. The irradiance and spectral radiant power decreased significantly as the ceramic thicknesses increased (p<0.001). The luting material type had significant effect on KH and E values (p<0.001). The RV had the greatest KH and E values, and VE had the lowest. Ceramic thickness had no significant effect on KH (p=0.213) and E (p=0.130). The KH (p=0.265) and E (p=0.165) were also not influenced by the location where these measurements were made across the specimens. No significant reduction of the DC was observed as the ceramic thickness increased (p=0.311).

CONCLUSION

Increasing the ceramic thickness exponentially reduced the irradiance. This reduction was more pronounced at the shorter wavelengths (violet) of light, with an 82% decrease for 1 mm-thick ceramic. Increasing the ceramic thickness did not affect the DC, irrespective of photoinitiators used in the tested resins. The position of the violet and blue LEDs within the body of the LCU did not influence KH or E in any of the resins tested. The KH and E of VE were significantly lower than the other 3 luting materials tested.

Cost and effectiveness of 3-dimensionally printed model using three different printing layer parameters and two resins

STATEMENT OF PROBLEM

When 3-dimensional printing casts, the operator can change the type of resin and the printing layer thickness, reducing the fabrication time. However, how these parameters affect the accuracy of 3-dimensionally printed casts is unknown.

PURPOSE

The purpose of this in vitro study was to evaluate the accuracy of 3-dimensionally printed casts by using a stereolithography (SLA) 3-dimensional printer (Forms2) with 3 different layer thickness (25, 50, and 100 μm) and 2 different resins (Gray and Cast) and by comparing the time to obtain each cast.

MATERIAL AND METHODS

One master cast was scanned, and a single file was printed several times. The printed casts were then scanned by using a laboratory scanner. The standard tessellation language (STL) files provided by the laboratory scanner were superimposed and compared by using a software program (Geomagic Control; 3D Systems). The 2-way ANOVA test was used for the trueness evaluation, followed by the Tukey test to identify differences among the groups (α=.05).

RESULTS

No statistically significant differences in accuracy were found among the 3 different layers for either resin (P>.05). Printing time doubled as layer thickness decreased.

CONCLUSIONS

This study showed that when printing casts, the fastest printing settings can be used without losing accuracy and that the laboratory digital workflow can be accelerated with selection of the resin and cast layer, as the type of resin and layer thickness did not influence the quality of the casts.

Mandibular implant-assisted removable partial denture - Kennedy Class I to Class III modification - Case series with masticatory performance and satisfaction evaluation

In this work, we present 5 cases of Kennedy Class I patients with atrophic posterior mandible treated with the placement of 01 short WS Neodent® implant and a healing screw to support the removable prosthesis, transforming them into Kennedy Class III patients. To quickly evaluate and verify the benefit of this treatment, masticatory performance was evaluated with maximum bite force and chewing ability. A VAS questionnaire was also applied for a practical preoperative and postoperative evaluation of overall quality of life-changing for the patient after this treatment. This treatment plan was planned in order to reduce drastically the treatment costs and morbidity, and to enhance oral function and the quality of life for these patients. Also, this treatment lead to residual bone preservation, enhanced masticatory function and patient satisfaction. Especially in countries with a large number of patients with missing teeth and socio-economic difficulties to be fully rehabilitated with dental implants and fixed prosthesis treatment options with reduced costs are important to be in our armamentary os possibilities. Key words:Dental implants, masticatory performance, chewing, oral function, mixing ability.

Influence of diameter on mechanical behavior of morse taper narrow implants

Dental implants could give back function, esthetics and quality of life to patients. The correct choice of the implant, especially in borderline cases, is essential for a satisfactory result. Aim: Thus, the objective of this study was to evaluate the mechanical behavior of Morse taper implants with two different prosthetic interfaces. Methods: Twenty self-locking Morse taper implants, 2.9 mm in diameter (FAC), and 20 Morse taper implants, 3.5 mm in diameter (CM) were divided into two groups (n=10), and submitted to strength to failure test, optical microscopic evaluation of fracture, metallographic analysis of the alloy, finite element analysis (FEA) and strain gauge test. A Student’s t test (α = 0.05) was made for a statistical analysis. Results: For the strength to failure test, a statistically difference was observed (p <0.001) between FAC (225.0 ± 19.8 N) and CM (397.3 ± 12.5 N). The optical microscopic evaluation demonstrated a fracture pattern that corroborated with FEA´s results. The metallographic analysis determined that the implants of the FAC group have titanium-aluminum-vanadium alloy in their composition. In the strain gauge test, there was no statistical difference (p = 0.833) between CM (1064.8 ± 575.04 μS) and FAC (1002.2 ± 657.6 μS) groups. Conclusion: Based on the results obtained in this study, ultra-narrow implants (FAC) should ideally be restricted to areas with low masticatory effort.

Microstructural and mechanical analysis of two CAD-CAM lithium disilicate glass-reinforced ceramics

The aim of this study was to analyze the structural, morphological and mechanical properties of two different lithium disilicate glass-reinforced ceramics for CAD-CAM systems (IPS e.max CAD and Rosetta SM). Five methodologies were used for both ceramics: microstructure (n = 2) was analyzed using x-ray diffraction (XRD); morphological properties (n = 2) were analyzed by scanning electron microscopy (SEM), with and without hydrofluoric etching; porosity (n = 3) was assessed using 3D micro-computed tomography (micro-CT); flexural strength was measured (n =1 0) using the three-point bending test; and bond strength was determined with self-adhesive resin cement (n = 10), using a microshear bond test. After performing all the tests, the data were analyzed using t-Student test and two-way ANOVA. All the tests used a significance level of α = 0.05. High peak positions corresponding to standard lithium metasilicate and lithium disilicate with similar intensities were observed for both ceramics in the XRD analysis. Morphological analysis showed that the crystalline structure of the two ceramics studied showed no statistical difference after acid etching. Additionally, no significant differences were recorded in the number or size of the pores for the ceramics evaluated. Moreover, no differences in flexural strength were found for the ceramic materials tested, or in the bond strength to ceramic substrates for the resin cements. Based on the study results, no significant differences were found between the two CAD-CAM lithium disilicate glass-reinforced ceramics tested, since they presented similar crystalline structures with comparable intensities, and similar total porosity, flexural strength and bond strength.

Biomechanical behavior of extra-narrow implants after fatigue and pull-out tests

STATEMENT OF PROBLEM

Narrow implants have limited indications, and implant fracture may occur when these indications are not followed.

PURPOSE

The purpose of this in vitro study was to investigate the mechanical behavior of a 2.9-mm-diameter implant using a fatigue limit test and to investigate the Morse effect of 2 different Morse taper systems, 2.9-mm-diameter (FAC group) and 3.75-mm-diameter (CM group) implants, using a pull-out test. The null hypothesis was that the tensile strengths of the components for both systems would be similar.

MATERIAL AND METHODS

The fatigue properties of 13 specimens under 6 loads were determined. The test was performed at 15 Hz and for 5×10⁶ cycles. In the pull-out test, the specimens were divided into 2 groups (n=8), the FAC group (2.9-mm-diameter) and the CM group (3.75-mm-diameter). Statistical analysis for the pull-out test was performed with the Student t test (α=.05).

RESULTS

Thirteen specimens underwent the fatigue test. Only 5 did not fail when subjected to the frequency and number of cycles examined. Three of the specimens did not fail under a load of 130 N. The pull-out test showed a significant difference between the FAC and CM groups (P<.001).

CONCLUSIONS

According to the fatigue test, the extra-narrow implant (Facility; Neodent) was compatible with the low masticatory effort regions, as indicated by the manufacturer. The better performance of the FAC group in the pull-out test may be due to its design, which promotes the pure Morse effect in the implant-abutment interface, and the angulation of its internal conical portion.

Electric Saw Face Self-Mutilation in a 22-Year-Old Schizophrenic Man: Case Report

Schizophrenia is a debilitating psychiatric disorder that affects a large segment of the population. It is managed mainly through pharmacotherapy, and family engagement is mandatory in the process. We present a case of self-mutilation in a 22-year-old man who cut his mandible with an electric saw, trying to modify his chin to better his appearance.

Can intra-radicular cleaning protocols increase the retention of fiberglass posts? A systematic review

The presence of residues within the root canal after post-space preparation can influence the bond strength between resin cement and root dentin when using fiberglass posts (FGPs). Currently, there is no consensus in the literature regarding what is the best solution for the removal of debris after post-space preparation. This systematic review involved "in vitro" studies to investigate if cleaning methods of the root canal after post-space preparation can increase the retention of FGPs evaluated by the push-out test. Searches were carried out in PubMed (MEDLINE) and Scopus databases up to July2017. English language studies published from 2007 to July 2017 were selected. 475 studies were found, and 9 were included in this review. Information from the 9 studies were collected regarding the number of samples, storage method after extraction, root canal preparation, method of post-space preparation, endodontic sealer, resin cement, cleaning methods after post-space and presence of irrigant activation. Five studies presented the best results for the association of sodium hypochlorite (NaOCl) and ethylenediamine tetra-acetic acid (EDTA), while in the other 4 studies, the solutions that showed improved retention of FGPs were photon-induced photoacoustic streaming (PIPS), Qmix, Sikko and EDTA. The results showed heterogeneity in all comparisons due to a high variety of information about cleaning methods, different concentrations, application time, type of adhesive system and resin cements used. In conclusion, this review suggests that the use of NaOCl/EDTA results in the retention of FGPs and may thus be recommended as a post-space cleaning method influencing the luting procedure.

Influence of the Prosthetic Index on Fracture Resistance of Morse Taper Dental Implants

PURPOSE

Manufacturers have inserted a prosthetic index, an internal hexagon to guide prosthetic components inside Morse taper implants. However, it is still unclear if this mechanism could decrease the mechanical strength of Morse taper implants. The aim of this study was to evaluate the influence of the prosthetic index inside Morse taper implants on fracture resistance compared with nonindexed implants.

MATERIALS AND METHODS

Fifty-seven Morse taper implants, with 11.5-degree angulation of the internal conical portion, were divided into three groups: implants without the prosthetic index and solid Morse taper universal post (group 1), implants with the prosthetic index and solid Morse taper universal post (group 2), and implants and abutments with the prosthetic index (group 3). All groups were modeled for finite element stress analysis (FEA), simulating force application of a perpendicular load to the abutments. Fracture resistance (n = 10) was determined under the same condition. Dynamic loading (n = 9) was also performed. The statistical analysis was performed using one-way analysis of variance (ANOVA), and the Tukey test was applied (α = .05). The metallographic analysis was used to identify the fracture distribution and the microstructure of the titanium alloy.

RESULTS

There was no statistically significant difference between the values of all tested groups. According to the FEA, the prosthetic index region was out of stress. The mean fracture resistances and loading test were 353.7 N and 200 N for group 1, 397.3 N and 170 N for group 2, and 372.0 N and 160 N for group 3, respectively. Metallographic analysis showed a macroscopic failure pattern just as demonstrated by FEA.

CONCLUSION

The presence of the prosthetic index on Morse taper implants did not decrease its resistance to fracture for the tested implants.

Influence of indexed abutments on the fracture resistance of internal conical dental implants

The aim of this study was to evaluate the influence of abutments with a prosthetic index on the fracture resistance of Morse taper dental implants. Morse taper implants were divided into 2 groups (n = 5 per group): a group with an indexed implant and a nonindexed abutment (solid Morse taper universal post; WIS group), and a group with an indexed implant and an indexed abutment (WIP group). Both groups were subjected to bending tests for fracture strength until 5 mm of displacement or implant fracture occurred. Statistical analysis was performed using the Student t test (α = 0.05). There was no statistically significant difference between the mean fracture values, which were 305.8 N and 318.6 N for the WIS group and WIP group, respectively. The presence of a prosthetic index on Morse taper abutments did not influence the resistance to fracture.

Strain analysis of different diameter Morse taper implants under overloading compressive conditions

The aim of this study was to evaluate the amount of deformation from compression caused by different diameters of Morse taper implants and the residual deformation after load removal. Thirty Morse taper implants lacking external threads were divided into 3 groups (n = 10) according to their diameter as follows: 3.5 mm, 4.0 mm and 5.0 mm. Two-piece abutments were fixed into the implants, and the samples were subjected to compressive axial loading up to 1500 N of force. During the test, one strain gauge remained fixed to the cervical portion of each implant to measure the strain variation. The strain values were recorded at two different time points: at the maximum load (1500 N) and 60 seconds after load removal. To calculate the strain at the implant/abutment interface, a mathematical formula was applied. Data were analyzed using a one-way Anova and Tukey's test (α = 0.05). The 5.0 mm diameter implant showed a significantly lower strain (650.5 μS ± 170.0) than the 4.0 mm group (1170.2 μS ± 374.7) and the 3.5 mm group (1388.1 μS ± 326.6) (p < 0.001), regardless of the load presence. The strain values decreased by approximately 50% after removal of the load, regardless of the implant diameter. The 5.0 mm implant showed a significantly lower strain at the implant/abutment interface (943.4 μS ± 504.5) than the 4.0 mm group (1057.4 μS ± 681.3) and the 3.5 mm group (1159.6 μS ± 425.9) (p < 0.001). According to the results of this study, the diameter influenced the strain around the internal and external walls of the cervical region of Morse taper implants; all diameters demonstrated clinically acceptable values of strain.

Micrometric precision of prosthetic dental crowns obtained by optical scanning and computer-aided designing/computer-aided manufacturing system

The current study evaluated prosthetic dental crowns obtained by optical scanning and a computer-aided designing/computer-aided manufacturing system using micro-computed tomography to compare the marginal fit. The virtual models were obtained with four different scanning surfaces: typodont (T), regular impressions (RI), master casts (MC), and powdered master casts (PMC). Five virtual models were obtained for each group. For each model, a crown was designed on the software and milled from feldspathic ceramic blocks. Micro-CT images were obtained for marginal gap measurements and the data were statistically analyzed by one-way analysis of variance followed by Tukey's test. The mean vertical misfit was T = 62.6 ± 65.2 μm ; MC = 60.4 ± 38.4 μm; PMC = 58.1 ± 38.0 μm, and RI = 89.8 ± 62.8 μm. Considering a percentage of vertical marginal gap of up to 75 μm, the results were T = 71.5%, RI = 49.2%, MC = 69.6%, and PMC = 71.2%. The percentages of horizontal overextension were T = 8.5%, RI = 0%, MC = 0.8%, and PMC = 3.8%. Based on the results, virtual model acquisition by scanning the typodont (simulated mouth) or MC, with or without powder, showed acceptable values for the marginal gap. The higher result of marginal gap of the RI group suggests that it is preferable to scan this directly from the mouth or from MC.