One-Pot Production of 1,5-Pentanediol from Furfural Through Tailored Hydrotalcite-Based Catalysts

The one-pot production of a relevant chemical such as 1,5-pentanediol (1,5-PDO) from sustainable sources (furfural) is a key reaction to compete with existing fossil sources. This work provides new evidence on the influence of the starting reagent, the features of layered double hydrotalcite (LDH)-derived catalysts in the form of mixed metal oxides (MMO) and of reaction conditions on the productivity of 1,5-PDO under batch conditions. Unlike reported studies, these results suggest the direct pathway through furfuryl alcohol intermediates, allowing the one-pot production from furfural at lower temperature than analogous systems. Productivity is maximized when Co2+ species partially substitute Mg2+ species in parent LDH, yielding promising pentanediol yields under mild reaction conditions. MMOs containing Co2+ sites show marked differences compared to analogous bivalent metals, which is here attributed to the position in which reaction intermediates such as furfuryl alcohol are adsorbed onto surface specie. This is consistent with characterized surface species by XRD, temperature programmed reduction under H2, and chemisorption experiments using CO or CO2 as probe molecules, indicative of a proper balance between metal and basic sites onto MMOs. The reported data aim to provide new reaction evidence to contribute into the search of sustainable 1,5-PDO sources.

Graphical Abstract

Regeneration of surface acid sites via mild oxidation on dehydration catalysts

This work reports novel experimental evidence for the use of mild oxidation conditions to remove humin deposits on active xylose dehydration catalysts that showed deactivation.

Oxidative steam reforming of methane over nickel catalysts supported on Al2O3–CeO2–La2O3

Nickel supported on Al₂O₃–CeO₂–La₂O₃ provided excellent catalytic features and high coking resistance in oxidative steam reforming of methane.

Dehydration of xylose and glucose to furan derivatives using bifunctional partially hydroxylated MgF2 catalysts and N2-stripping

The current furfural production yield is low due to the use of non-selective homogeneous catalysts and expensive separation.

Production of furfural from pentosan-rich biomass: analysis of process parameters during simultaneous furfural stripping

Among the furan-based compounds, furfural (FUR) shows interesting properties as building-block or industrial solvent. It is produced from pentosan-rich biomass via xylose cyclodehydration. The current FUR production makes use of homogeneous catalysts and excessive amounts of steam. The development of greener furfural production and separation techniques implies the use of heterogeneous catalysts and innovative separation processes. This work deals with the conversion of corncobs as xylose source to be dehydrated to furfural. The results reveal differences between the use of direct corncob hydrolysis and dehydration to furfural and the prehydrolysis and dehydration procedures. Moreover, this work focuses on an economical analysis of the main process parameters during N2-stripping and its economical comparison to the current steam-stripping process. The results show a considerable reduction of the annual utility costs due to use of recyclable nitrogen and the reduction of the furfural purification stages.

Furfural production from xylose using sulfonic ion-exchange resins (Amberlyst) and simultaneous stripping with nitrogen

The aim of this work deals with the development of new approaches to the production of furfural from xylose. It combines relatively cheap heterogeneous catalysts (Amberlyst 70) with simultaneous furfural stripping using nitrogen under semi-batch conditions. Nitrogen, compared to steam, does not dilute the vapor phase stream when condensed. This system allowed stripping 65% of the furfural converted from xylose and almost 100% of selectivity in the condensate. Moreover, high initial xylose loadings led to the formation of two water-furfural phases, which could reduce further purification costs. Constant liquid-vapor equilibrium along stripping could be maintained for different xylose loadings. The modeling of the experimental data was carried out in order to obtain a liquid-vapor mass-transfer coefficient. This value could be used for future studies under steady-state continuous conditions in similar reaction-systems.