Reducing Cancer Cell Adhesion using Microtextured Surfaces

For the past century, trypsin has been the primary method of cell dissociation, largely without any major changes to the process. Enzymatic cell detachment strategies for large-scale cell culturing processes are popular but can be labor-intensive, potentially lead to the accumulation of genetic mutations, and produce large quantities of liquid waste. Therefore, engineering surfaces to lower cell adhesion strength could enable the next generation of cell culture surfaces for delicate primary cells and automated, high-throughput workflows. In this study, a process for creating microtextured polystyrene (PS) surfaces to measure the impact of microposts on the adhesion strength of cells is developed. Cell viability and proliferation assays show comparable results in two cancer cell lines between micropost surfaces and standard cell culture vessels. However, cell image analysis on microposts reveals that cell area decreases by half, and leads to an average twofold increase in cell length per area. Using a microfluidic-based method up to a seven times greater percentage of cells are removed from micropost surfaces than the flat control surfaces. These results show that micropost surfaces enable decreased cell adhesion strength while maintaining similar cell viabilities and proliferation as compared to flat PS surfaces.

Biofilm formation of Pseudomonas aeruginosa in spaceflight is minimized on lubricant impregnated surfaces

The undesirable, yet inevitable, presence of bacterial biofilms in spacecraft poses a risk to the proper functioning of systems and to astronauts' health. To mitigate the risks that arise from them, it is important to understand biofilms' behavior in microgravity. As part of the Space Biofilms project, biofilms of Pseudomonas aeruginosa were grown in spaceflight over material surfaces. Stainless Steel 316 (SS316) and passivated SS316 were tested for their relevance as spaceflight hardware components, while a lubricant impregnated surface (LIS) was tested as potential biofilm control strategy. The morphology and gene expression of biofilms were characterized. Biofilms in microgravity are less robust than on Earth. LIS strongly inhibits biofilm formation compared to SS. Furthermore, this effect is even greater in spaceflight than on Earth, making LIS a promising option for spacecraft use. Transcriptomic profiles for the different conditions are presented, and potential mechanisms of biofilm reduction on LIS are discussed.

Self-ejection of salts and other foulants from superhydrophobic surfaces to enable sustainable anti-fouling

A recently discovered phenomena in which crystalline structures grown from evaporating drops of saline water self-eject from superhydrophobic materials has introduced new possibilities for design of anti-fouling materials and sustainable processes. Some of these possibilities include evaporative heat exchange systems using drops of saline water and new strategies for handling/processing of waste brines. However, the practical limits of this effect using realistic, non-ideal sources waters have yet to be explored. Here, we explore how the presence of various model aquatic contaminants (colloids, surfactants, and calcium salt) influence the self-ejection phenomena. Counterintuitively, we find that addition of "contaminant" chemistries can enable ejection under conditions where ejection was not observed for waters containing only sodium chloride salt (e.g., from smooth hydrophobic surfaces), and that increased concentrations of both surfactant and colloids lead to longer ejection lengths. This result can be attributed to decreased crystallization nucleation time caused by the presence of other species in water.

Enhancing Protein Crystal Nucleation Using In Situ Templating on Bioconjugate-Functionalized Nanoparticles and Machine Learning

Although protein crystallization offers a promising alternative to chromatography for lower-cost protein purification, slow nucleation kinetics and high protein concentration requirements are major barriers for using crystallization as a viable strategy in downstream protein purification. Here, we demonstrate that nanoparticles functionalized with bioconjugates can result in an in situ template for inducing rapid crystallization of proteins at low protein concentration conditions. We use a microbatch crystallization setup to show that the range of successful crystallization conditions is expanded by the presence of functionalized nanoparticles. Furthermore, we use a custom machine learning-enabled emulsion crystallization setup to rigorously quantify nucleation parameters. We show that bioconjugate-functionalized nanoparticles can result in up to a 7-fold decrease in the induction time and a 3-fold increase in the nucleation rate of model proteins compared to those in control environments. We thus provide foundational insight that could enable crystallization to be used in protein manufacturing by reducing both the protein concentration and the time required to nucleate protein crystals.

Dynamics of an impacting emulsion droplet

Emulsions are widely used in agriculture where oil-based pesticides are sprayed as an emulsion. However, emulsion droplets can bounce off hydrophobic plant surfaces, leading to major health and environmental issues as pesticides pollute water sources and soils. Here, we report an unexpected transition from bouncing to sticking to bouncing as the droplet impact speed increases. We show that the physics are governed by an in situ, self-generated lubrication of the surface leading to a suction force from the nascent oil layer around the droplet. We demonstrate that this phenomenon can be controlled by a careful balance of three time scales: the contact time of the droplet, the impregnation time scale of the oil, and the oil ridge formation time scale. We lastly build a design map to precisely control the bouncing of droplets and the oil coverage of the target surface. These insights have broad applicability in agriculture, cooling sprays, combustion, and additive manufacturing.

Impact of Bubbles on Electrochemically Active Surface Area of Microtextured Gas-Evolving Electrodes

The adverse effects of electrochemical bubbles on the performance of gas-evolving electrodes have been extensively studied. However, the ways in which bubbles dynamically alter the electrochemically active surface area during bubble evolution are not well understood. Here, we study hydrogen evolution at industrially relevant current densities by using controlled microtexture to examine this fundamental relationship. Surprisingly, the most densely microtextured electrodes have the lowest performance on an active surface area basis. Using high-speed imaging, we show that the benefits of microtexture to release smaller bubbles more consistently are outweighed by the inactivation induced by bubbles growing within the denser microtexture, causing these performance limitations. Additionally, we show that the area beneath adhered bubbles is electrochemically active, contrary to currently held assumptions. Our study therefore has broad implications for electrode design to avoid ineffective use of precious catalyst materials, which is especially critical for porous electrodes and three-dimensional structures with high specific surface areas.

Electrostatic dust removal using adsorbed moisture-assisted charge induction for sustainable operation of solar panels

Dust accumulation on solar panels is a major challenge, as it blocks a large portion of sunlight. Solar panels are therefore cleaned regularly using large quantities of pure water. Consumption of water for cleaning, especially in deserts, poses a substantial sustainability challenge. Here, we present a waterless approach for dust removal from solar panels using electrostatic induction. We find that dust particles, despite primarily consisting of insulating silica, can be electrostatically repelled from electrodes due to charge induction assisted by adsorbed moisture. We experimentally determine dust particle charge by conducting Stokes experiments under an electrostatic field. By considering electrostatic, van der Waals, and gravitational forces, we define the threshold electric potential for particle removal. We also demonstrate dust removal over a broad range of relative humidity, making our approach widely applicable. Last, we develop a lab-scale prototype and demonstrate up to 95% recovery of lost power output using our approach.

Transient Effects Caused by Gas Depletion during Carbon Dioxide Electroreduction

The novel use of carbon dioxide (CO₂) electroreduction to generate carbon-based products which do not contribute to the greenhouse effect has promoted the vision of carbon dioxide as a renewable feedstock for future clean fuel production. Depending on the material choice for the electrocatalysis, a certain variety of products is expected from the carbon dioxide reduction reaction (CO2RR). However, as the CO₂ concentration in areas close to the working electrode (relative to the diffusive boundary layer) decreases as it is being consumed and transformed into other products, the generation of H₂ is favored to the detriment of CO₂ electroreduction. Therefore, the extent to which H₂ is produced can be used as a metric to evaluate the efficiency of CO2RR. This article proposes a model that accounts for the modes in which aqueous gas depletion evolves over time and affects the long-term CO₂ electroreduction and the corresponding pH evolution near the electrode's surface. For the latter, two main contributions are distinguished: gas depletion due to CO₂ consumption and ion generation in areas close to the electrocatalyst surface. pH is then suggested as an accurate and indirect means to measure CO₂ concentration in a liquid electrolyte. We conclude that CO₂ depletion causes a strong decay in the electrochemical reaction efficiency. In the end, we discuss several methods which may delay the onset of the adverse effects caused by gas depletion, such as the utilization of pulsed electroreduction, cycling the applied current to electrodes on and off periodically.

Phase Change Dispersion Made by Condensation-Emulsification

Cooling processes require heat transfer fluids with high specific heat capacity. For cooling processes below 0 °C, water has to be diluted with organic liquids to prevent freezing, with the undesired effect of reduced specific heat capacity. Phase change dispersions, PCDs, consist of a phase change material, PCM, being dispersed in a continuous phase. This allows for using the PCD as heat transfer fluid with a very high apparent specific heat capacity within a specified, limited temperature range. So far, the PCMs being reported in the literature are paraffins, fatty acids, or esters and are used for isothermal cooling applications between +4 and +50 °C. They are manufactured by high shear equipment like rotor-stator systems. A recently published method to produce emulsions by the direct condensation of the dispersed phase into the emulsifier-containing continuous phase is applied on this PCD. n-Decane is used as PCM, and the melting temperature is -30 °C. The achieved apparent specific heat capacity lies above 15 kJ/kg·K, more than 3 times the value of water. This paper presents experimental methods and data, formulation details, and thermophysical and rheological properties of such new PCD. Food conservation or isothermal cooling of lithium-ion batteries is a potential application for the presented method. The properties of the developed PCD were determined, and the successful application of such a PCD at -30 °C has been demonstrated.

Self-Propulsion of Boiling Droplets on Thin Heated Oil Films

We report on the self-propulsion of boiling droplets which, despite their contact with viscous, immiscible oil films, attain high velocities comparable to those of levitating Leidenfrost droplets. Experiments and model reveal that droplet propulsion originates from a coupling between seemingly disparate short and long timescale phenomena due to microsecond fluctuations induced by boiling events at the droplet-oil interface. This interplay of phenomena leads to continuous asymmetric vapor release and momentum transfer for high droplet velocities.

Levitation of fizzy drops

As first described by Leidenfrost, liquid droplets levitate over their own vapor when placed on a sufficiently hot substrate. The Leidenfrost effect not only confers remarkable properties such as mechanical and thermal insulation, zero adhesion, and extreme mobility but also requires a high energetic thermal cost. We describe here a previously unexplored approach using active liquids able to sustain levitation in the absence of any external forcing at ambient temperature. We focus on the particular case of carbonated water placed on a superhydrophobic solid and demonstrate how millimetric fizzy drops self-generate a gas cushion that provides levitation on time scales on the order of a minute. Last, we generalize this new regime to different kinds of chemically reactive droplets able to jump from the Cassie-Baxter state to a levitating regime, paving the way to the levitation of nonvolatile liquids.

Crystal critters: Self-ejection of crystals from heated, superhydrophobic surfaces

Mineral or crystal fouling (the accumulation of precipitants on a material and damage associated with the same) is a pervasive problem in water treatment, thermoelectric power production, and numerous industrial processes. Growing efforts have focused on materials engineering strategies (e.g., superhydrophobicity) to prevent fouling. Here, we present a curious phenomenon in which crystals self-eject from heated, nanotextured superhydrophobic materials during evaporation of saline water drops. These crystal structures (crystal critters) have exceedingly minimal contact with the substrate and thus pre-empt crystal fouling. This unusual phenomenon is caused by cooperative effects of crystallization, evaporative flows, and nanoscale effects. The temperature dependence of the critter effect can be predicted using principles of mass conservation, and we demonstrate that self-propulsion can be generated via temperature gradients, which promote asymmetric growth. The insights on confinement-driven evaporative crystallization can be applied for antifouling by self-ejection of mineral foulants, for drop-based fluidic machines, or even for self-propulsion.

Differences between Colloidal and Crystalline Evaporative Deposits

Evaporative deposits from drops are widely studied due to their numerous applications in low-effort self-assembly, including for inkjet printing, microscale separations, and sensing/diagnostics. This phenomenon has been broadly explored for drops containing suspended colloidal particles but has been less quantified for drops with dissolved solutes. When a drop of solute/solvent mixture is evaporated on a substrate, nonvolatile solutes become supersaturated as the solvent evaporates, which then leads to crystal nucleation at the substrate-drop contact line. Emerging crystals alter the local wettability and fundamentally alter the dynamics of evaporation, which, in turn, influences the resultant evaporative deposit. Here we investigate the role of interactions between the substrate, crystals, and solution by comparing the evaporative deposition of three different salts as solutes against an evaporating colloidal solution. We show that nucleation effects can cause crystalline deposits to have a temperature relationship that is opposite to that of colloidal deposits and demonstrate how a balance between the contact-line pinning force and nucleation controls the deposit size.

Enhancing the Injectability of High Concentration Drug Formulations Using Core Annular Flows

Highly concentrated biological drug formulations would offer tremendous benefits to global health, yet they cannot be manually injected using commercial syringes and needles due to their high viscosities. Current approaches to address this problem face several challenges such as crosscontamination, high cost, needle clogging, and protein inactivation. This work reports a simple method to enhance formulation injectability using a core annular flow, where the transport of highly viscous fluids through a needle is enabled by coaxial lubrication by a less viscous fluid. A phase diagram to ensure optimally lubricated flow while minimizing the volume fraction of lubricant injected is established. The technique presented here allows for up to a 7x reduction in injection force for the highest viscosity ratio tested. The role of buoyancy-driven eccentricity in governing nominal pressure reduction is also examined. Finally, the findings are implemented into the development of a double barreled syringe that significantly expands the range of injectable concentrations of several biologic formulations.

Lubricant-Impregnated Surfaces for Mitigating Asphaltene Deposition

Asphaltenes are heavy aromatic components of crude oil. Their complex chemical makeup-an aromatic core surrounded by aliphatic side chains-enables them to adhere to most surfaces. Their buildup in pipes can result in clogging and lead to interruption of production operations and expensive mechanical cleaning. We demonstrate the use of liquid-impregnated surfaces (LIS) to prevent asphaltene deposition and buildup on substrates. Indeed, these surfaces expose a liquid interface to the working fluid, which combines the benefits of a dynamic defect-free surface and tunable interfacial properties. In contrast to bulk additives that are typically mixed into the oil phase, the impregnating liquid also provides the great benefit of protecting the underlying solid surface with a stable and minimal layer of lubricant, thereby reducing costs and eliminating the need for subsequent downstream removal. We first select and confirm the thermodynamic stability of a suitable lubricant and its lack of interaction with asphaltenes. By using a carefully selected system composed of a textured and functionalized solid substrate in conjunction with a fluorinated lubricant, we show that asphaltene adsorption is prevented over long time scales. We further demonstrate the possibility of building such a system with representative industrial materials such as aluminum and expose the resulting substrate to an external shear flow to simulate pipe flow conditions.

Asphaltene Adsorption on Functionalized Solids

Asphaltenes, heavy aromatic components of crude oil, are known to adsorb on surfaces and can lead to pipe clogging or hinder oil recovery. Because of their multicomponent structure, the details of their interactions with surfaces are complex. We investigate the effect of the physicochemical properties of the substrate on the extent and mechanism of this adsorption. Using wetting measurements, we relate the initial kinetics of deposition to the interfacial energy of the surface. We then quantify the long-term adsorption dynamics using a quartz crystal microbalance and ellipsometry. Finally, we investigate the mechanism and morphology of adsorption with force spectroscopy measurements as a function of surface chemistry. We determine different adsorption regimes differing in orientation, packing density, and initial kinetics on different substrate functionalizations. Specifically, we find that alkane substrates delay the initial monolayer formation, fluorinated surfaces exhibit fast adsorption but low bonding strength, and hydroxyl substrates lead to a different adsorption orientation and a high packing density of the asphaltene layer.

Low-Voltage Surface Electrocoalescence Enabled by High-K Dielectrics and Surfactant Bilayers for Oil-Water Separation

Processes for separating oil-water mixtures are critical to operations in energy and water. However, existing separation methods pose efficiency limitations as well as environmental and safety challenges. Here, we present a low-voltage surface electrocoalescence approach that triggers coalescence of surfactant-stabilized emulsions by combining high-K dielectrics with surfactant bilayers. In this system, the high-K dielectric reduces the electrocoalescence voltage, while the surfactant bilayer functions as a self-healing, high capacitance film that prevents pinning of droplets on the dielectric surface. This high capacitance system maximizes the electric field between neighboring droplets, exerting high electrostatic pressure that overcomes the disjoining pressure between droplets, thereby enabling rapid electrocoalescence. We demonstrate electrocoalescence of surfactant-stabilized microscale droplets of saline water in oil using single volts. We expect our results may find application in the energy sector, wastewater treatment, and purification industries.

Evaporative Crystallization of Spirals

Spiral motifs are pervasive in nature, art, and technology due to their functional property of providing compact length. Nature is particularly adept at spiral patterning, and yet, the spirals observed in seashells, hurricanes, rams' horns, flower petals, etc. all evolve via disparate physical mechanisms. Here, we present a mechanism for the self-guided formation of spirals from evaporating saline drops via a coupling of crystallization and contact line dynamics. These patterns are in contrast to commonly observed patterns from evaporation of colloidal drops, which are discrete (rings, concentric rings) or continuous (clumps, uniform deposits) depending on the particle shape, contact line dynamics, and evaporation rate. Unlike the typical process of drop evaporation where the contact line moves radially inward, here, a thin film pinned by a ring of crystals ruptures radially outward. This motion is accompanied by a nonuniform pinning of the contact line due to crystallization, which generates a continuous propagation of pinning and depinning events to form a spiral. By comparing the relevant timescales of evaporation and diffusion, we show that a single dimensionless number can predict the occurrence of these patterns. These insights on self-guided crystallization of spirals could be used to create compact length templates.

Waterbowls: Reducing Impacting Droplet Interactions by Momentum Redirection

Superhydrophobic surfaces can dramatically reduce the transport of mass or energy from impacting droplets by making them bounce off. Such transport processes are dependent on both the contact time and the contact area between the drop and the surface. To reduce transport, recent studies have focused on reducing the contact time. However, the contact area, which is dictated by the conformal spreading of the droplet, remains large, thereby limiting the reduction in the overall transport. Here, we show how surfaces can be designed to redirect the momentum of the spreading lamella causing it to lift off into 3-dimensional shapes, thereby dramatically reducing the contact area. We design superhydrophobic surfaces with an in-plane discontinuity leading to the accumulation of vertical momentum resulting in the out-of-plane ejection of the lamella into water bowls. We demonstrate a 2-fold reduction in the heat transfer between a cold rain and a warm surface. These insights can be broadly applied to other transport phenomena involving mass and energy exchange to limit heat loss under precipitation, icing of surfaces, reduce salt deposition on a surface exposed to ocean spray, or inhibit the formation of a water film on wings or wind turbine blades.

Mobility of Yield Stress Fluids on Lubricant-Impregnated Surfaces

A common problem which we encounter on a daily basis is dispensing of yield stress fluids such as condiments, lotions, toothpaste, etc. from containers. Beyond consumer products, assuring the flow of yield stress fluids such as crude oil, mud, blood, paint, pharmaceutical products, and others, is essential for the respective industries. Elimination of wall-induced friction can lead to significant savings in the energy required for flow of yield stress fluids, as well as associated product loss and cleaning costs. Lubricant-impregnated surfaces (LIS) have been shown to change the dynamic behavior of yield stress fluids and enable them to flow without shearing. Despite the wide applicability of this technology and its general appeal, the fundamental physics governing the flow of yield stress fluids on LIS have not yet been fully explained. In this work, we study the mobility of yield stress fluids on LIS, and explain the relationship between their macroscale flow behavior and the microscale properties of LIS. We show that for yield stress fluids the thermodynamic state of an LIS can be the difference between mobility and immobility. We demonstrate that LIS can induce mobility in yield stress fluids even below their yield stress allowing them to move as a plug without shearing with an infinite slip length. We identify different mobility mechanisms and establish a regime map for drag reduction in terms of the shear stress to yield stress ratio and the microscopic properties of the LIS. We demonstrate these regimes in a practical application of pipe flow thereby providing key insights for the design of LIS to induce mobility of yield stress fluids in a broad range of practical applications.

Synthetic Butterfly Scale Surfaces with Compliance-Tailored Anisotropic Drop Adhesion

Many natural surfaces such as butterfly wings, beetles' backs, and rice leaves exhibit anisotropic liquid adhesion; this is of fundamental interest and is important to applications including self-cleaning surfaces, microfluidics, and phase change energy conversion. Researchers have sought to mimic the anisotropic adhesion of butterfly wings using rigid surface textures, though natural butterfly scales are sufficiently compliant to be deflected by capillary forces exerted by drops. Here, inspired by the flexible scales of the Morpho aega butterfly wing, synthetic surfaces coated with flexible carbon nanotube (CNT) microscales with anisotropic drop adhesion properties are fabricated. The curved CNT scales are fabricated by a strain-engineered chemical vapor deposition technique, giving ≈5000 scales of ≈10 µm thickness in a 1 cm² area. Using various designed CNT scale arrays, it is demonstrated that the anisotropy of drop roll-off angle is influenced by the geometry, compliance, and hydrophobicity of the scales; and a maximum roll-off anisotropy of 6.2° is achieved. These findings are supported by a model that relates the adhesion anisotropy to the scale geometry, compliance, and wettability. The electrical conductivity and mechanical robustness of the CNTs, and the ability to fabricate complex multidirectional patterns, suggest further opportunities to create engineered synthetic scale surfaces.

Plastron Regeneration on Submerged Superhydrophobic Surfaces Using In Situ Gas Generation by Chemical Reaction

Superhydrophobic surfaces submerged under water appear shiny due to total internal reflection of light from a thin layer of air (plastron) trapped in their surface texture. This entrapped air is advantageous for frictional drag reduction in various applications ranging from microfluidic channels to marine vessels. However, these aerophilic textures are prone to impregnation by water due to turbulent pressure fluctuations from external flows and dissolution of the trapped gas into the water. We demonstrate a novel chemical method to replenish the plastron in situ by using the decomposition reaction of hydrogen peroxide on superhydrophobic surfaces prepared with a catalytic coating. We also provide a thermodynamic framework for designing superhydrophobic surfaces with optimal texture and chemistry for underwater plastron regeneration. We finally demonstrate the practical utility of this method by fabricating periodic microtextures on aluminum surfaces that incorporate a cheap catalyst, manganese dioxide. We perform drag-reduction experiments under turbulent flow conditions in a Taylor-Couette cell (TC cell), which show that more than half of the drag increase ensuing from plastron collapse can be recovered spontaneously by injection of dilute H₂O₂ into the TC cell. Thus, we present a low-cost, scalable method to enable in situ plastron regeneration on large surfaces for marine applications.

Photothermal trap utilizing solar illumination for ice mitigation

Ice buildup is an operational and safety hazard in wind turbines, power lines, and airplanes. Traditional deicing methods, including mechanical and chemical means, are energy-intensive or environmentally unfriendly. Superhydrophobic anti-icing surfaces, while promising, can become ineffective due to frost formation within textures. We report on a "photothermal trap"-a laminate applied to a base substrate-that can efficiently deice by converting solar illumination to heat at the ice-substrate interface. It relies on the complementing properties of three layers: a selective absorber for solar radiation, a thermal spreader for lateral dispersal of heat, and insulation to minimize transverse heat loss. Upon illumination, thermal confinement at the heat spreader leads to rapid increase of the surface temperature, thereby forming a thin lubricating melt layer that facilitates ice removal. Lateral heat spreading overcomes the unavoidable shadowing of certain areas from direct illumination. We provide a design map that captures the key physics guiding illumination-induced ice removal. We demonstrate the deicing performance of the photothermal trap at very low temperatures, and under frost and snow coverage, via laboratory-scale and outdoor experiments.

Design of a spaceflight biofilm experiment

Biofilm growth has been observed in Soviet/Russian (Salyuts and Mir), American (Skylab), and International (ISS) Space Stations, sometimes jeopardizing key equipment like spacesuits, water recycling units, radiators, and navigation windows. Biofilm formation also increases the risk of human illnesses and therefore needs to be well understood to enable safe, long-duration, human space missions. Here, the design of a NASA-supported biofilm in space project is reported. This new project aims to characterize biofilm inside the International Space Station in a controlled fashion, assessing changes in mass, thickness, and morphology. The space-based experiment also aims at elucidating the biomechanical and transcriptomic mechanisms involved in the formation of a "column-and-canopy" biofilm architecture that has previously been observed in space. To search for potential solutions, different materials and surface topologies will be used as the substrata for microbial growth. The adhesion of bacteria to surfaces and therefore the initial biofilm formation is strongly governed by topographical surface features of about the bacterial scale. Thus, using Direct Laser-Interference Patterning, some material coupons will have surface patterns with periodicities equal, above or below the size of bacteria. Additionally, a novel lubricant-impregnated surface will be assessed for potential Earth and spaceflight anti-biofilm applications. This paper describes the current experiment design including microbial strains and substrata materials and nanotopographies being considered, constraints and limitations that arise from performing experiments in space, and the next steps needed to mature the design to be spaceflight-ready.

Electrostatically driven fog collection using space charge injection

Fog collection can be a sustainable solution to water scarcity in many regions around the world. Most proposed collectors are meshes that rely on inertial collision for droplet capture and are inherently limited by aerodynamics. We propose a new approach in which we introduce electrical forces that can overcome aerodynamic drag forces. Using an ion emitter, we introduce a space charge into the fog to impart a net charge to the incoming fog droplets and direct them toward a collector using an imposed electric field. We experimentally measure the collection efficiency on single wires, two-wire systems, and meshes and propose a physical model to quantify it. We identify the regimes of optimal collection and provide insights into designing effective fog harvesting systems.

Crystallization-Induced Fouling during Boiling: Formation Mechanisms to Mitigation Approaches

Boiling is significantly altered by the presence of dissolved salts. In particular, salts whose solubility decreases with temperature have the tendency to crystallize and adhere to the heat transfer surface and adversely affect the thermal performance. Scaling due to the precipitation of such salts poses serious operational and safety challenges in several practical applications, including heat exchangers, pipelines, and desalination. Here, we study the effect of dissolved salts on the dynamics of pool boiling and its impact on the heat transfer coefficient and critical heat flux (CHF). We find that even undersaturated conditions can lead to crystallization and scale buildup on the boiling surface and dramatically lower heat transfer performance. For example, the CHF for a salt solution that is 75% of the saturation concentration is found to be at least 2 times lower than that for deionized water. Using simultaneous high-speed optical and infrared imaging, we determine the interdependence between crystallization-induced scale formation and bubble evolution dynamics, including bubble nucleation, growth, and departure. We find that salt crystallizes in a "coffee-ring" pattern due to evaporation at the contact line of the bubble. On the basis of the role of the microlayer and triple contact line on scale formation, we propose manipulating surface wettability as a means to avoid scale formation and the associated decrease in the heat transfer coefficient. Surfaces with hybrid wettability are demonstrated as a means to mitigate the reduction in the heat transfer coefficient and CHF in the presence of dissolved salts.

Creating nanoscale emulsions using condensation

Nanoscale emulsions are essential components in numerous products, ranging from processed foods to novel drug delivery systems. Existing emulsification methods rely either on the breakup of larger droplets or solvent exchange/inversion. Here we report a simple, scalable method of creating nanoscale water-in-oil emulsions by condensing water vapor onto a subcooled oil-surfactant solution. Our technique enables a bottom-up approach to forming small-scale emulsions. Nanoscale water droplets nucleate at the oil/air interface and spontaneously disperse within the oil, due to the spreading dynamics of oil on water. Oil-soluble surfactants stabilize the resulting emulsions. We find that the oil-surfactant concentration controls the spreading behavior of oil on water, as well as the peak size, polydispersity, and stability of the resulting emulsions. Using condensation, we form emulsions with peak radii around 100 nm and polydispersities around 10%. This emulsion formation technique may open different routes to creating emulsions, colloidal systems, and emulsion-based materials.

Emulsions—stabilized mixtures of immiscible liquids—are found in many products, ranging from pharmaceuticals to food. Here Guha et al. propose a simple emulsification method where water vapor is condensed onto oil with surfactant, producing a water-in-oil emulsion with droplets as small as 100 nm.

Designing Ultra-Low Hydrate Adhesion Surfaces by Interfacial Spreading of Water-Immiscible Barrier Films

Clathrate hydrates are icelike solid substances that can form inside oil and gas pipelines and are responsible for flow blockages, sometimes leading to catastrophic failures. Minimizing hydrate formation and adhesion on pipeline surfaces can effectively address this problem. In this paper, we achieve the lowering of the adhesion of cyclopentane hydrates by promoting a cyclopentane barrier film between the hydrate and solid surface. The presence of this interfacial liquid film depends on the relative spreading of cyclopentane on the solid surface in the presence of water. We study the role of surface chemistry and surface texture on the spreading characteristics of such interfacial films and their impact on hydrate adhesion. The use of the spreading coefficients as design parameters could take us a step closer to the development of effective passive antihydrate surfaces.

Visible light guided manipulation of liquid wettability on photoresponsive surfaces

Photoresponsive titania surfaces are of great interest due to their unique wettability change upon ultraviolet light illumination. However, their applications are often limited either by the inability to respond to visible light or the need for special treatment to recover the original wettability. Sensitizing TiO₂ surfaces with visible light-absorbing materials has been utilized in photovoltaic applications. Here we demonstrate that a dye-sensitized TiO₂ surface can selectively change the wettability towards contacting liquids upon visible light illumination due to a photo-induced voltage across the liquid and the underlying surface. The photo-induced wettability change of our surfaces enables external manipulation of liquid droplet motion upon illumination. We show demulsification of surfactant-stabilized brine-in-oil emulsions via coalescence of brine droplets on our dye-sensitized TiO₂ surface upon visible light illumination. We anticipate that our surfaces will have a wide range of applications including microfluidic devices with customizable wettability, solar-driven oil–water clean-up and demulsification technologies.

Controlling surface wettability using visible light is highly attractive for a range of liquid separation technologies. Here, Varanasi, McKinley and colleagues fabricate dye-sensitized photocatalytic TiO₂ surfaces on which liquid droplet motion can be externally manipulated by visible light illumination.

Low Ice Adhesion on Nano-Textured Superhydrophobic Surfaces under Supersaturated Conditions

Ice adhesion on superhydrophobic surfaces can significantly increase in humid environments because of frost nucleation within the textures. Here, we studied frost formation and ice adhesion on superhydrophobic surfaces with various surface morphologies using direct microscale imaging combined with macroscale adhesion tests. Whereas ice adhesion increases on microtextured surfaces, a 15-fold decrease is observed on nanotextured surfaces. This reduction is because of the inhibition of frost formation within the nanofeatures and the stabilization of vapor pockets. Such "Cassie ice"-promoting textures can be used in the design of anti-icing surfaces.

Characterization of Environmental Dust in the Dammam Area and Mud After-Effects on Bisphenol-A Polycarbonate Sheets

Owing to recent climate changes, dust storms are increasingly common, particularly in the Middle East region. Dust accumulation and subsequent mud formation on solid surfaces in humid environments typically have adverse effects on surface properties such as optical transmittance, surface texture, and microhardness. This is usually because the mud, which contains alkaline and ionic species, adheres strongly to the surface, often through chemical bonds, and is therefore difficult to remove. In this study, environmental dust and the after-effects of mud formed on a polycarbonate sheet, which is commonly used as a protective glass in photovoltaic cells. Ionic compounds (OH(-)) are shown to significantly affect the optical, mechanical, and textural characteristics of the polycarbonate surface, and to increase the adhesion work required to remove the dry mud from the polycarbonate surface upon drying. Such ability to modify characteristics of the polycarbonate surface could address the dust/mud-related limitations of superhydrophobic surfaces.

Influence of dust and mud on the optical, chemical, and mechanical properties of a pv protective glass

Recent developments in climate change have increased the frequency of dust storms in the Middle East. Dust storms significantly influence the performances of solar energy harvesting systems, particularly (photovoltaic) PV systems. The characteristics of the dust and the mud formed from this dust are examined using various analytical tools, including optical, scanning electron, and atomic force microscopies, X-ray diffraction, energy spectroscopy, and Fourier transform infrared spectroscopy. The adhesion, cohesion and frictional forces present during the removal of dry mud from the glass surface are determined using a microtribometer. Alkali and alkaline earth metal compounds in the dust dissolve in water to form a chemically active solution at the glass surface. This solution modifies the texture of the glass surface, thereby increasing the microhardness and decreasing the transmittance of the incident optical radiation. The force required to remove the dry mud from the glass surface is high due to the cohesive forces that result from the dried mud solution at the interface between the mud and the glass. The ability altering the characteristics of the glass surface could address the dust/mud-related limitations of protective surfaces and has implications for efficiency enhancements in solar energy systems.

Inverted Leidenfrost-like Effect during Condensation

Water droplets condensing on solidified phase change materials such as benzene and cyclohexane near their melting point show in-plane jumping and continuous "crawling" motion. The jumping drop motion has been tentatively explained as an outcome of melting and refreezing of the materials surface beneath the droplets and can be thus considered as an inverted Leidenfrost-like effect (in the classical case vapor is generated from a droplet on a hot substrate). We present here a detailed investigation of jumping movements using high-speed imaging and static cross-sectional cryogenic focused ion beam scanning electron microscope imaging. Our results show that drop motion is induced by a thermocapillary (Marangoni) effect. The in-plane jumping motion can be delineated to occur in two stages. The first stage occurs on a millisecond time scale and comprises melting the substrate due to drop condensation. This results in droplet depinning, partial spreading, and thermocapillary movement until freezing of the cyclohexane film. The second stage occurs on a second time scale and comprises relaxation motion of the drop contact line (change in drop contact radius and contact angle) after substrate freezing. When the cyclohexane film cannot freeze, the droplet continuously glides on the surface, resulting in the crawling motion.

How droplets nucleate and grow on liquids and liquid impregnated surfaces

Condensation on liquids has been studied extensively in context of breath figure templating, materials synthesis and enhancing heat transfer using liquid impregnated surfaces. However, the mechanics of nucleation and growth on liquids remains unclear, especially on liquids that spread on the condensate. By examining the energy barriers of nucleation, we provide a framework to choose liquids that can lead to enhanced nucleation. We show that due to limits of vapor sorption within a liquid, nucleation is most favoured at the liquid-air interface and demonstrate that on spreading liquids, droplet submergence within the liquid occurs thereafter. We provide a direct visualization of the thin liquid profile that cloaks the condensed droplet on a liquid impregnated surface and elucidate the vapour transport mechanism in the liquid films. Finally, we show that although the viscosity of the liquid does not affect droplet nucleation, it plays a crucial role in droplet growth.

Drag reduction using lubricant-impregnated surfaces in viscous laminar flow

Lubricant-impregnated surfaces (LIS), where micro/nanotextured surfaces are impregnated with lubricating liquids, have received significant attention for their robust, superslippery properties. In this study, we systematically demonstrate the potential for LIS to reduce drag in laminar flows. We present a scaling model that incorporates the viscosity of the lubricant and elucidates the dependence of drag reduction on the ratio of the viscosity of the working fluid to that of the lubricant. We experimentally validate this dependence in a cone and plate rheometer and demonstrate a drag reduction of 16% and slip length of 18 μm in the case where the ratio of working fluid viscosity to lubricant viscosity is 260.

Study of factors governing oil-water separation process using TiO₂ films prepared by spray deposition of nanoparticle dispersions

Surfaces which possess extraordinary water attraction or repellency depend on surface energy, surface chemistry, and nano- and microscale surface roughness. Synergistic superhydrophilic-underwater superoleophobic surfaces were fabricated by spray deposition of nanostructured TiO2 on stainless steel mesh substrates. The coated meshes were then used to study gravity driven oil-water separation, where only the water from the oil-water mixture is allowed to permeate through the mesh. Oil-water separation efficiencies of up to 99% could be achieved through the coated mesh of pore sizes 50 and 100 μm, compared to no separation at all, that was observed in the case of uncoated meshes of the same material and pore sizes. An adsorbed water on the TiO2 coated surface, formation of a water-film between the wires that form the mesh and the underwater superoleophobicity of the structured surface are the key factors that contribute to the enhanced efficiency observed in oil-water separation. The nature of the oil-water separation process using this coated mesh (in which the mesh allows water to pass through the porous structure but resists wetting by the oil phase) minimizes the fouling of mesh so that the need for frequent replacement of the separating medium is reduced. The fabrication approach presented here can be applied for coating large surface areas and to develop a large-scale oil-water separation facility for oil-field applications and petroleum industries.

Separating oil-water nanoemulsions using flux-enhanced hierarchical membranes

Membranes that separate oil-water mixtures based on contrasting wetting properties have recently received significant attention. Separation of nanoemulsions, i.e. oil-water mixtures containing sub-micron droplets, still remains a key challenge. Tradeoffs between geometric constraints, high breakthrough pressure for selectivity, high flux, and mechanical durability make it challenging to design effective membranes. In this paper, we fabricate a hierarchical membrane by the phase inversion process that consists of a nanoporous separation skin layer supported by an integrated microporous layer. We demonstrate the separation of water-in-oil emulsions well below 1 μm in size. In addition, we tune the parameters of the hierarchical membrane fabrication to control the skin layer thickness and increase the total flux by a factor of four. These simple yet robust hierarchical membranes with engineered wetting characteristics show promise for large-scale, efficient separation systems.

Different shades of oxide: from nanoscale wetting mechanisms to contact printing of gallium-based liquid metals

Gallium-based liquid metals are of interest for a variety of applications including flexible electronics, soft robotics, and biomedical devices. Still, nano- to microscale device fabrication with these materials is challenging because, despite having surface tension 10 times higher than water, they strongly adhere to a majority of substrates. This unusually high adhesion is attributed to the formation of a thin oxide shell; however, its role in the adhesion process has not yet been established. In this work, we demonstrate that, dependent on dynamics of formation and resulting morphology of the liquid metal-substrate interface, GaInSn adhesion can occur in two modes. The first mode occurs when the oxide shell is not ruptured as it makes contact with the substrate. Because of the nanoscale topology of the oxide surface, this mode results in minimal adhesion between the liquid metal and most solids, regardless of substrate's surface energy or texture. In the second mode, the formation of the GaInSn-substrate interface involves rupturing of the original oxide skin and formation of a composite interface that includes contact between the substrate and pieces of old oxide, bare liquid metal, and new oxide. We demonstrate that in this latter mode GaInSn adhesion is dominated by the intimate contact between new oxide and substrate. We also show that by varying the pinned contact line length using varied degrees of surface texturing, the adhesion of GaInSn in this mode can be either decreased or increased. Lastly, we demonstrate how these two adhesion modes limit microcontact printing of GaInSn patterns but can be exploited to repeatedly print individual sub-200 nm liquid metal drops.

Dropwise condensation of low surface tension fluids on omniphobic surfaces

Compared to the significant body of work devoted to surface engineering for promoting dropwise condensation heat transfer of steam, much less attention has been dedicated to fluids with lower interfacial tension. A vast array of low-surface tension fluids such as hydrocarbons, cryogens, and fluorinated refrigerants are used in a number of industrial applications, and the development of passive means for increasing their condensation heat transfer coefficients has potential for significant efficiency enhancements. Here we investigate condensation behavior of a variety of liquids with surface tensions in the range of 12 to 28 mN/m on three types of omniphobic surfaces: smooth oleophobic, re-entrant superomniphobic, and lubricant-impregnated surfaces. We demonstrate that although smooth oleophobic and lubricant-impregnated surfaces can promote dropwise condensation of the majority of these fluids, re-entrant omniphobic surfaces became flooded and reverted to filmwise condensation. We also demonstrate that on the lubricant-impregnated surfaces, the choice of lubricant and underlying surface texture play a crucial role in stabilizing the lubricant and reducing pinning of the condensate. With properly engineered surfaces to promote dropwise condensation of low-surface tension fluids, we demonstrate a four to eight-fold improvement in the heat transfer coefficient.

Stable dropwise condensation for enhancing heat transfer via the initiated chemical vapor deposition (iCVD) of grafted polymer films

Ultra-thin copolymer films are deposited by initiated chemical deposition (iCVD) to investigate their performance under the condensation of water vapor. By forming a grafted interface between the coating and the substrate, the films exhibit stable dropwise condensation even when subjected to 100 °C steam. The applicability of the iCVD to complex substrate geometries is demonstrated on a copper condenser coil.

Ice adhesion on lubricant-impregnated textured surfaces

Ice accretion is an important problem and passive approaches for reducing ice-adhesion are of great interest in various systems such as aircrafts, power lines, wind turbines, and oil platforms. Here, we study the ice-adhesion properties of lubricant-impregnated textured surfaces. Force measurements show ice adhesion strength on textured surfaces impregnated with thermodynamically stable lubricant films to be higher than that on surfaces with excess lubricant. Systematic ice-adhesion measurements indicate that the ice-adhesion strength is dependent on texture and decreases with increasing texture density. Direct cryogenic SEM imaging of the fractured ice surface and the interface between ice and lubricant-impregnated textured surface reveal stress concentrators and crack initiation sites that can increase with texture density and result in lowering adhesion strength. Thus, lubricant-impregnated surfaces have to be optimized to outperform state-of-the-art icephobic treatments.

Fog-harvesting potential of lubricant-impregnated electrospun nanomats

Hydrophobic PVDF-HFP nanowebs were fabricated by a facile electrospinning method and proposed for harvesting fog from the atmosphere. A strong adhesive force between the surface and a water droplet has been observed, which resists the water being shed from the surface. The water droplets on the inhomogeneous nanomats showed high contact angle hysteresis. The impregnation of nanomats with lubricants (total quartz oil and Krytox 1506) decreased the contact angle hysteresis and hence improved the roll off of water droplets on the nanomat surface. It was found that water droplets of 5 μL size (diameter = 2.1 mm) and larger roll down on an oil-impregnated surface, held vertically, compared to 38 μL (diameter = 4.2 mm) on a plain nanoweb. The contact angle hysteresis decreased from ~95 to ~23° with the Krytox 1506 impregnation.