Biovalorization of brewer's spent grain as single-cell protein through coupling organosolv pretreatment and fungal cultivation

Brewer's spent grain (BSG) is a clean byproduct from the food sector, comprising 85% of the brewing process solid byproducts. BSG is mainly used as low-quality animal feed and often ends up in landfills due to its short shelf life. However, considering its abundant availability and high nutritional content, BSG holds the potential for biorefineries to produce valuable products. The recalcitrant nature of BSG poses a challenge, requiring pretreatment steps. Therefore, this study focused on valorizing BSG obtained from organosolv pretreatment by producing food- and feed-grade single-cell protein (SCP). The BSG was subject to organosolv pretreatment at 180C for 2 h with 50% v/v ethanol as solvent. Filamentous fungi N. intermedia and A. oryzae were cultivated on as-received and different fractions of organosolv-treated BSG to evaluate the effect of factors such as pretreatment, fungal strain, pretreated fraction content, and substrate loading on fungal biomass yield, biomass composition (protein content), and metabolite production. A. oryzae cultivation on all tested substrates yielded 7%-40% more biomass than N. intermedia. Cultivating A. oryzae on organosolv liquor resulted in the highest biomass protein content (44.8% ± 0.7%) with a fungal biomass concentration of 5.1 g/L. A three-fold increase in the substrate loading increased the ethanol-to-substrate yield by 50%, while protein content was decreased by 23%. Finally, a biorefinery concept was proposed to integrate the organosolv pretreatment of BSG with fungal cultivation for maximum yield of SCP while obtaining other products such as lignin and ethanol, providing a sustainable rout for managing BSG.

Aqueous ethanol organosolv process for the valorization of Brewer's spent grain (BSG)

Brewers spent grain (BSG), the main solid byproduct of brewing, is annually generated by ca 37 million tons worldwide, which due to limited application, mostly ends up in landfills. This study aims to separate BSG's fractions (lignin, cellulose, and hemicellulose) by ethanol organosolv pretreatment. Lignin-rich fractions were recovered using a two-step separation technique. The effects of temperature, retention time, and ethanol concentration on the quantity and quality of fractions were studied. The temperature considerably impacted the quality and quantity of obtained fractions, while other parameter effects greatly depended on the temperature. Substantial hemicellulose removal (90 %) along with lignin removal (56 %) and recovery (57 %) were obtained at 180 °C. The highest lignin purity (95 %) was obtained at the pretreatment conditions of 180 °C, 120 min, and 50 % ethanol concentration. This work provides an alternative route for BSG utilization, mitigating its environmental impact while enhancing the economy of a brewery.

Microbiological insights into anaerobic digestion for biogas, hydrogen or volatile fatty acids (VFAs): a review

In the past decades, considerable attention has been directed toward anaerobic digestion (AD), which is an effective biological process for converting diverse organic wastes into biogas, volatile fatty acids (VFAs), biohydrogen, etc. The microbial bioprocessing takes part during AD is of substantial significance, and one of the crucial approaches for the deep and adequate understanding and manipulating it toward different products is process microbiology. Due to highly complexity of AD microbiome, it is critically important to study the involved microorganisms in AD. In recent years, in addition to traditional methods, novel molecular techniques and meta-omics approaches have been developed which provide accurate details about microbial communities involved AD. Better understanding of process microbiomes could guide us in identifying and controlling various factors in both improving the AD process and diverting metabolic pathway toward production of selective bio-products. This review covers various platforms of AD process that results in different final products from microbiological point of view. The review also highlights distinctive interactions occurring among microbial communities. Furthermore, assessment of these communities existing in the anaerobic digesters is discussed to provide more insights into their structure, dynamics, and metabolic pathways. Moreover, the important factors affecting microbial communities in each platform of AD are highlighted. Finally, the review provides some recent applications of AD for the production of novel bio-products and deals with challenges and future perspectives of AD.

Starch and protein recovery from brewer's spent grain using hydrothermal pretreatment and their conversion to edible filamentous fungi - A brewery biorefinery concept

This study aimed at recovering a highly concentrated starch and protein stream from the brewer's spent grain (BSG). The effect of pretreatment temperature and retention time on the solubilization of starch and protein; and the generation of fermentation inhibitors were studied. Then, the application of recovered streams for fungal cultivation was evaluated using different edible fungi Aspergillus oryzae, Neurospora intermedia, and Rhizopus delemar. The hydrothermal pretreatment resulted in the highest solubilized starch concentration, 43 g/L, corresponding to 83% solubilization of initial BSG starch content. The highest protein concentration was 27 g/L (48% solubilization of initial BSG protein content). Cultivation with Neurospora intermedia on the recovered streams from the two best pretreatment conditions, 140 ℃ for 4 h and 180 ℃ for 30 min, resulted in pure fungal biomass with the highest protein content 59.62% and 50.42% w/w, respectively. Finally, a brewery biorefinery was proposed for the valorization of BSG.

Food waste-derived volatile fatty acids platform using an immersed membrane bioreactor

Volatile fatty acids (VFAs) are the key intermediates from anaerobic digestion (AD) process that can be a platform to synthesize products of higher value than biogas. However, some obstacles still exist that prevent large-scale production and application of VFAs, key among them being the difficulty in recovering the acids from the fermentation medium and low product yields. In this study, a novel anaerobic immersed membrane bioreactor (iMBR) with robust cleaning capabilities, which incorporated frequent backwashing to withstand the complex AD medium, was designed and applied for production and in situ recovery of VFAs. The iMBR was fed with food waste and operated without pH control, achieving a high yield of 0.54 g VFA/g VS_added. The continuous VFA recovery process in the iMBR was investigated for 40 days at OLRs of 2 gVS/L/d and 4 gVS/L/d without significant change in the permeate flux at a maximum suspended solids concentration of 31 g/L.