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Liu M, Hong JJ, Sebti E, Zhou K, Wang S, Feng S, Pennebaker T, Hui Z, Miao Q, Lu E, Harpak N, Yu S, Zhou J, Oh JW, Song MS, Luo J, Clément RJ, Liu P. Surface molecular engineering to enable processing of sulfide solid electrolytes in humid ambient air. Nat Commun 2025; 16:213. [PMID: 39747166 PMCID: PMC11696013 DOI: 10.1038/s41467-024-55634-8] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/09/2024] [Accepted: 12/17/2024] [Indexed: 01/04/2025] Open
Abstract
Sulfide solid-state electrolytes (SSEs) are promising candidates to realize all solid-state batteries (ASSBs) due to their superior ionic conductivity and excellent ductility. However, their hypersensitivity to moisture requires processing environments that are not compatible with today's lithium-ion battery manufacturing infrastructure. Herein, we present a reversible surface modification strategy that enables the processability of sulfide SSEs (e. g., Li6PS5Cl) under humid ambient air. We demonstrate that a long chain alkyl thiol, 1-undecanethiol, is chemically compatible with the electrolyte with negligible impact on its ion conductivity. Importantly, the thiol modification extends the amount of time that the sulfide SSE can be exposed to air with 33% relative humidity (33% RH) with limited degradation of its structure while retaining a conductivity of above 1 mS cm-1 for up to 2 days, a more than 100-fold improvement in protection time over competing approaches. Experimental and computational results reveal that the thiol group anchors to the SSE surface, while the hydrophobic hydrocarbon tail provides protection by repelling water. The modified Li6PS5Cl SSE maintains its function after exposure to ambient humidity when implemented in a Li0.5In | |LiNi0.8Co0.1Mn0.1O2 ASSB. The proposed protection strategy based on surface molecular interactions represents a major step forward towards cost-competitive and energy-efficient sulfide SSE manufacturing for ASSB applications.
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Harpak N, Borberg E, Raz A, Patolsky F. The "Bloodless" Blood Test: Intradermal Prick Nanoelectronics for the Blood Extraction-Free Multiplex Detection of Protein Biomarkers. ACS NANO 2022; 16:13800-13813. [PMID: 36006419 PMCID: PMC9527802 DOI: 10.1021/acsnano.2c01793] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 02/21/2022] [Accepted: 08/22/2022] [Indexed: 06/15/2023]
Abstract
Protein biomarkers' detection is of utmost importance for preventive medicine and early detection of illnesses. Today, their detection relies entirely on clinical tests consisting of painful, invasive extraction of large volumes of venous blood; time-consuming postextraction sample manipulation procedures; and mostly label-based complex detection approaches. Here, we report on a point-of-care (POC) diagnosis paradigm based on the application of intradermal finger prick-based electronic nanosensors arrays for protein biomarkers' direct detection and quantification down to the sub-pM range, without the need for blood extraction and sample manipulation steps. The nanobioelectronic array performs biomarker sensing by a rapid intradermal prick-based sampling of proteins biomarkers directly from the capillary blood pool accumulating at the site of the microneedle puncture, requiring only 2 min and less than one microliter of a blood sample for a complete analysis. A 1 mm long microneedle element was optimal in allowing for pain-free dermal sampling with a 100% success rate of reaching and rupturing dermis capillaries. Current common micromachining processes and top-down fabrication techniques allow the nanobioelectronic sensor arrays to provide accurate and reliable clinical diagnostic results using multiple sensing elements in each microneedle and all-in-one direct and label-free multiplex biomarkers detection. Preliminary successful clinical studies performed on human volunteers demonstrated the ability of our intradermal, in-skin, blood extraction-free detection platform to accurately detect protein biomarkers as a plausible POC detection for future replacement of today's invasive clinical blood tests. This approach can be readily extended in the future to detect other clinically relevant circulating biomarkers, such as miRNAs, free-DNAs, exosomes, and small metabolites.
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Cohen A, Harpak N, Juhl Y, Shekhter P, Remennik S, Patolsky F. Three-Dimensional Monolithically Self-Grown Metal Oxide Highly Dense Nanonetworks as Free-Standing High-Capacity Anodes for Lithium-Ion Batteries. ACS APPLIED MATERIALS & INTERFACES 2022; 14:28911-28923. [PMID: 35700692 PMCID: PMC9247978 DOI: 10.1021/acsami.2c05902] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 04/04/2022] [Accepted: 06/03/2022] [Indexed: 06/15/2023]
Abstract
Transition metal oxides (TMOs) have been widely studied as potential next-generation anode materials, owing to their high theoretical gravimetric capacity. However, to date, these anodes syntheses are plagued with time-consuming preparation processes, two-dimensional electrode fabrication, binder requirements, and short operational cycling lives. Here, we present a scalable single-step reagentless process for the synthesis of highly dense Mn3O4-based nanonetwork anodes based on a simple thermal treatment transformation of low-grade steel substrates. The monolithic solid-state chemical self-transformation of the steel substrate results in a highly dense forest of Mn3O4 nanowires, which transforms the electrochemically inactive steel substrate into an electrochemically highly active anode. The proposed method, beyond greatly improving the current TMO performance, surpasses state-of-the-art commercial silicon anodes in terms of capacity and stability. The three-dimensional self-standing anode exhibits remarkably high capacities (>1500 mA h/g), a stable cycle life (>650 cycles), high Coulombic efficiencies (>99.5%), fast rate performance (>1.5 C), and high areal capacities (>2.5 mA h/cm2). This novel experimental paradigm acts as a milestone for next-generation anode materials in lithium-ion batteries, and pioneers a universal method to transform different kinds of widely available, low-cost, steel substrates into electrochemically active, free-standing anodes and allows for the massive reduction of anode production complexity and costs.
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Bahuguna G, Cohen A, Harpak N, Filanovsky B, Patolsky F. Single-Step Solid-State Scalable Transformation of Ni-Based Substrates to High-Oxidation State Nickel Sulfide Nanoplate Arrays as Exceptional Bifunctional Electrocatalyst for Overall Water Splitting. SMALL METHODS 2022; 6:e2200181. [PMID: 35491235 DOI: 10.1002/smtd.202200181] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/10/2022] [Revised: 03/29/2022] [Indexed: 06/14/2023]
Abstract
Hydrogen, undoubtedly the next-generation fuel for supplying the world's energy demands, needs economically scalable bifunctional electrocatalysts for its sustainable production. Non-noble transition metal-based electrocatalysts are considered an economic solution for water splitting applications. A single-step solid-state approach for the economically scalable transformation of Ni-based substrates into single-crystalline nickel sulfide nanoplate arrays is developed. X-ray diffraction and transmission electron microscopy measurements reveal the influence of the transformation temperature on the crystal growth direction, which in turn can manipulate the chemical state at the catalyst surface. Ni-based sulfide formed at 450 °C exhibits an enhanced concentration of electrocatalytically-active Ni3+ at their surface and a reduced electron density around sulfur atoms, optimal for efficient H2 production. The Ni-based sulfide electrocatalysts display exceptional electrocatalytic performance for both oxygen and hydrogen evolution, with overpotentials of 170 and 90 mV respectively. Remarkably, the two-electrode cell for overall electrolysis of alkaline water demonstrates an ultra-low cell potential of 1.46 V at 10 mA cm-2 and 1.69 V at 100 mA cm-2 . In addition to the exceptionally low water-splitting cell voltage, this self-standing electrocatalyst is of binderfree nature, with the electrode preparation being a low-cost and single-step process, easily scalable to industrial scales.
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Heifler O, Borberg E, Harpak N, Zverzhinetsky M, Krivitsky V, Gabriel I, Fourman V, Sherman D, Patolsky F. Clinic-on-a-Needle Array toward Future Minimally Invasive Wearable Artificial Pancreas Applications. ACS NANO 2021; 15:12019-12033. [PMID: 34157222 PMCID: PMC8397432 DOI: 10.1021/acsnano.1c03310] [Citation(s) in RCA: 36] [Impact Index Per Article: 9.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/20/2021] [Accepted: 06/15/2021] [Indexed: 05/28/2023]
Abstract
In order to reduce medical facility overload due to the rise of the elderly population, modern lifestyle diseases, or pandemics, the medical industry is currently developing point-of-care and home medical device systems. Diabetes is an incurable and lifetime disease, accountable for a significant mortality and socio-economic public health burden. Thus, tight glucose control in diabetic patients, which can prevent the onset of its late complications, is of enormous importance. Despite recent advances, the current best achievable management of glucose control is still inadequate, due to several key limitations in the system components, mainly related to the reliability of sensing components, both temporally and chemically, and the integration of sensing and delivery components in a single wearable platform, which is yet to be achieved. Thus, advanced closed-loop artificial pancreas systems able to modulate insulin delivery according to the measured sensor glucose levels, independently of patient supervision, represent a key requirement of development efforts. Here, we demonstrate a minimally invasive, transdermal, multiplex, and versatile continuous metabolites monitoring system in the subcutaneous interstitial fluid space based on a chemically modified SiNW-FET nanosensor array on microneedle elements. Using this technology, ISF-borne metabolites require no extraction and are measured directly and continuously by the nanosensors. Due to their chemical sensing mechanism, the nanosensor response is only influenced by the specific metabolite of interest, and no response is observed in the presence of potential exogenous and endogenous interferents known to seriously affect the response of current electrochemical glucose detection approaches. The 2D architecture of this platform, using a single SOI substrate as a top-down multipurpose material, resulted in a standard fabricated chip with 3D functionality. After proving the ability of the system to act as a selective multimetabolites sensor, we have implemented our platform to reach our main goal for in vivo continuous glucose monitoring of healthy human subjects. Furthermore, minor adjustments to the fabrication technique allow the on-chip integration of microinjection needle elements, which can ideally be used as a drug delivery system. Preliminary experiments on a mice animal model successfully demonstrated the single-chip capability to both monitor glucose levels as well as deliver insulin. By that, we hope to provide in the future a cost-effective and reliable wearable personalized clinical tool for patients and a strong tool for research, which will be able to perform direct monitoring of clinical biomarkers in the ISF as well as synchronized transdermal drug delivery by this single-chip multifunctional platform.
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Harpak N, Davidi G, Granot E, Patolsky F. Diversely Doped Uniform Silicon Nanotube Axial Heterostructures Enabled by "Dopant Reflection". LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2021; 37:1247-1254. [PMID: 33417463 DOI: 10.1021/acs.langmuir.0c03249] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/12/2023]
Abstract
Here, we propose a novel method for the synthesis of extremely uniform, diversely doped silicon nanotube heterostructures. The method, comprising a simple two-step synthesis, exploits the use of a Ge nanowire sacrificial core upon which a multidoping axial pattern can be easily obtained, that is enclosed in an intrinsic Si shell. The Ge-Si core-shell structure is then heated to 750 °C, allowing the migration of dopant elements from the Ge core directly into the Si shell. Removal of the Ge core, via either wet or dry etch, does not impair the crystallinity of the Si shell nor its electrical characteristics, allowing for the formation of a multidoped axially patterned, conformal, and uniform Si nanotube. The precise dopant patterning allows for the extension of Si nanotube applications, which were unattainable because of the inability to precisely control the parameters and uniformity of the nanotubes while doping the structure simultaneously.
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Mados E, Harpak N, Levi G, Patolsky F, Peled E, Golodnitsky D. Synthesis and electrochemical performance of silicon-nanowire alloy anodes. RSC Adv 2021; 11:26586-26593. [PMID: 35479980 PMCID: PMC9037343 DOI: 10.1039/d1ra04703e] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/17/2021] [Accepted: 07/26/2021] [Indexed: 11/21/2022] Open
Abstract
High-capacity materials are required in order to address the environmental concerns of our modern society, ultimately leading to safe and eco-friendly high-energy batteries. Silicon-nanowire anodes (SiNWs) have the potential to significantly increase the energy density of lithium-ion batteries (LIBs). In order to improve the mechanical durability and the electrochemical performance of SiNW-anodes, we fabricated a silicon–nickel (SiNi) composite anode by electroless deposition of nickel, followed by annealing at high temperature to obtain nickel silicides of different content and composition. The morphology of SiNi-alloy anodes was examined by SEM, in situ TEM and EDS methods in order to understand how different deposition protocols affect the coating of the silicon nanowires. The formation of Ni-silicides was found to occur during thermal treatment at 900 °C. Despite the incomplete shell coverage of SiNWs composed of multiple phases and grains, the electrochemical performance of binder-free and conducting-additive-free SiNi-alloy anodes showed stable electrochemical behavior and higher capacity retention compared to the pristine SiNW anode. Li/SiNW–SiNix cells ran at C/2 rate for 200 reversible cycles, exhibiting 0.1%/cycle capacity loss after completion of the SEI formation. Electroless coating of a silicon nanowires (SiNW) anode (a) followed by annealing, forms nickel silicide layer (b), which enables stable electrochemical behaviour of SiNi-alloy anode and higher capacity retention compared to the pristine SiNW anode (c).![]()
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Meir R, Zverzhinetsky M, Harpak N, Borberg E, Burstein L, Zeiri O, Krivitsky V, Patolsky F. Direct Detection of Uranyl in Urine by Dissociation from Aptamer-Modified Nanosensor Arrays. Anal Chem 2020; 92:12528-12537. [PMID: 32842739 DOI: 10.1021/acs.analchem.0c02387] [Citation(s) in RCA: 22] [Impact Index Per Article: 4.4] [Reference Citation Analysis] [Abstract] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/07/2023]
Abstract
An ever-growing demand for uranium in various industries raises concern for human health of both occupationally exposed personnel and the general population. Toxicological effects related to uranium (natural, enriched, or depleted uranium) intake involve renal, pulmonary, neurological, skeletal, and hepatic damage. Absorbed uranium is filtered by the kidneys and excreted in the urine, thus making uranium detection in urine a primary indication for exposure and body burden assessment. Therefore, the detection of uranium contamination in bio-samples (urine, blood, saliva, etc.,) is of crucial importance in the field of occupational exposure and human health-related applications, as well as in nuclear forensics. However, the direct determination of uranium in bio-samples is challenging because of "ultra-low" concentrations of uranium, inherent matrix complexity, and sample diversity, which pose a great analytical challenge to existing detection methods. Here, we report on the direct, real-time, sensitive, and selective detection of uranyl ions in unprocessed and undiluted urine samples using a uranyl-binding aptamer-modified silicon nanowire-based field-effect transistor (SiNW-FET) biosensor, with a detection limit in the picomolar concentration range. The aptamer-modified SiNW-FET presented in this work enables the simple and sensitive detection of uranyl in urine samples. The experimental approach has a straight-forward implementation to other metals and toxic elements, given the availability of target-specific aptamers. Combining the high surface-to-volume ratio of SiNWs, the high affinity and selectivity of the uranyl-binding aptamer, and the distinctive sensing methodology gives rise to a practical platform, offering simple and straightforward sensing of uranyl levels in urine, suitable for field deployment and point-of-care applications.
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Harpak N, Davidi G, Melamed Y, Cohen A, Patolsky F. Self-Catalyzed Vertically Aligned Carbon Nanotube-Silicon Core-Shell Array for Highly Stable, High-Capacity Lithium-Ion Batteries. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2020; 36:889-896. [PMID: 31948231 DOI: 10.1021/acs.langmuir.9b03424] [Citation(s) in RCA: 15] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/10/2023]
Abstract
Here, we report on the simple, catalyst-free preparation and application of carbon nanotube-silicon core-shell composite anodes on stainless steel. The stainless steel mesh structure acts as a self-catalyzing agent for the plasma-enhanced chemical vapor deposition (PECVD) growth of vertically aligned, dense, multiwalled carbon nanotube arrays. The carbon nanotube array then serves as a bed for silicon deposition by the decomposition of silane through chemical vapor deposition (CVD). This approach leads to the formation of highly conductive and stable composite anodes. Silicon deposition on the substrate is controlled in terms of the optimal silicon shell thickness, thus enhancing the performance of the cell. These extremely stable, binder-free composite electrodes were characterized as potential anodes in Li-ion batteries, exhibiting long cycle life (>700 cycles), high gravimetric capacity (>4000 mAh/gSi), low irreversible capacity (<10%), and high Coulombic efficiency (>99.5%). These composite anodes meet the requirements of Li-ion batteries for future portable electronics and electric vehicle applications.
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Harpak N, Davidi G, Schneier D, Menkin S, Mados E, Golodnitsky D, Peled E, Patolsky F. Large-Scale Self-Catalyzed Spongelike Silicon Nano-Network-Based 3D Anodes for High-Capacity Lithium-Ion Batteries. NANO LETTERS 2019; 19:1944-1954. [PMID: 30742440 DOI: 10.1021/acs.nanolett.8b05127] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/09/2023]
Abstract
Here, we report on the large-scale one-step preparation, characterization, and application of three-dimensional spongelike silicon alloy composite anodes, based on the catalyst-free growth of porous silicon nanonetworks directly onto highly conductive and flexible open-structure stainless steel current collectors. By the use of a key hydrofluoric-acid-based chemical pretreatment process, the originally noncatalytic stainless steel matrix becomes nanoporous and highly self-catalytic, thus greatly promoting the formation of a silicon spongelike network at unexpectedly low growth temperatures, 380-460 °C. Modulation of this unique chemical pretreatment allows control over the morphology and loading properties of the resulting silicon network. The spongelike silicon network growth is capable of completely filling the openings of the three-dimensional stainless steel substrates, thus allowing full control over the active material loading, while conserving high mechanical and chemical stabilities. Furthermore, extremely high silicon loadings are reached because of the supercatalytic nanoporous nature of the chemically treated stainless steel substrates (0.5-20 mg/cm2). This approach leads to the realization of highly electrically conductive Si-stainless steel composite anodes, due to the formation of silicon-network-to-stainless-steel contact sections composed of highly conductive metal silicide alloys, thus improving the electrical interface and mechanical stability between the silicon active network and the highly conductive metal current collector. More importantly, our one-step cost-effective growth approach allows the large-scale preparation of highly homogeneous ultrathin binder-free anodes, up to 2 m long, using a home-built CVD setup. Finally, we made use of these novel anodes for the assembly of Li-ion batteries exhibiting stable cycle life (cycled for over 500 cycles with <50% capacity loss at 0.1 mA), high gravimetric capacity (>3500 mA h/gSi at 0.1 mA/cm2), low irreversible capacity (<10%), and high Coulombic efficiency (>99.5%). Notably, these Si spongelike composite anodes of novel architecture meet the requirements of lithium batteries for future portable and electric-vehicle applications.
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