Monitoring cleaning cycles of fouled ducts using ultrasonic coda wave interferometry (CWI)

Fouling in heat exchangers is the buildup of deposits on the solid surfaces. These deposits reduce the eco-efficiency of the processing equipment and increase the risk of subsequent surface contamination with the formation of biofilms. In the agro-food and water supplier sectors, which are our main concern, fouling on the hot walls of processing heat exchangers is a common occurrence and requires frequent cleaning cycles to ensure hygiene requirements are met. This results in a considerable ecological footprint. Sensors and diagnostic tools for monitoring fouling are thus of utmost importance to ensure the rational validation of the cleaning end-point and to decrease the environmental impact of the cleaning cycles. In this paper, a non-destructive ultrasonic monitoring technique using coda waves and the associated signal processing was tested to monitor the evolution over time of a deposit layer on a solid wall during cleaning. To ascertain the feasibility of the method, a piece of wax of controlled thickness was deposited to simulate the initial fouling state and a cleaning cycle was launched. The decorrelation coefficient was used as an indicator to monitor fouling. This article presents the principle of this unprecedented technique for measuring the degree of fouling. The results of the experiments show that this non-destructive monitoring technology is sensitive to changes in fouling and that the decorrelation coefficient curves are in agreement with the cleaning kinetics captured using a video camera, thus ascertaining the pertinence of the diagnostic tool proposed.

Contribution of the shear wave ultrasonic reflectometry to the stickiness measurements

Today, non-invasive quantification of the adhesion of a deposit to a surface is always a challenge and, unfortunately, few tools are available in this area. This is an obstacle, in several industrial processes, to the identification of conditions limiting the fouling and to the establishment of eco-efficient cleaning strategies. In this paper, a non-invasive ultrasonic technique was developed in the aim of characterizing the adhesion of viscoelastic fluids or solid deposited on a substrate. We adopted the idea that the more a deposit is difficult to clean the more adherent it is. From this point of view the value of the reflection coefficient of an ultrasonic shear wave informs us about the adhesion of the deposit on a surface. A large bibliography on the adhesion measurement is given. Then the principle of ultrasonic test is presented and cares required for the measurement of the reflection coefficient are widely discussed. The ultrasonic reflection coefficients obtained with different controlled samples covering a wide range of interfaces (liquid/substrate, solid/substrate) are presented and compared with other indicators of adhesion. All the data on various samples showed that the ultrasonic test is a tool to discriminate non-destructively a large range of interface quality, allowing ranking according to the adhesive strength.

Ultrasonic measurement of bulk and shear moduli variations in porous alumina media

In this paper we studied some acoustical parameters of a porous medium based on the Biot's theory. The basic idea was to find, using an inversion method, variations in the bulk modulus K(b) and the shear modulus G(b) in the frequency domain. This was achieved by comparing the theoretical and experimental results obtained on a selection of porous alumina samples with different physical characteristics. Then, using the transmission coefficient, a numerical process was applied to a virtual porous alumina medium in order to find K(b) and G(b) values at low frequency under static conditions. Using a frequency range of 50kHz to 600kHz, fast and slow waves were considered and both were included in the transmission coefficient.

Development of a new ultrasonic technique for bone and biomaterials in vitro characterization

Classical techniques based on bone imaging allow visual examination or provide quantitative parameters like bone mineral density, which is a mass per unit of surface. Unfortunately, these techniques are generally expensive. A new method of bone characterization that uses ultrasound techniques is presented in this article. This method is able to evaluate mechanical properties like Young's modulus E and cortical bone thickness with low-frequency transducers and does not require the use of a coupling medium. Some results of Young's modulus measurements are presented and compared to the literature values and the pulse echo method.