Hybrid osmotically assisted reverse osmosis and reverse osmosis (OARO-RO) process for minimal liquid discharge of high strength nitrogenous wastewater and enrichment of ammoniacal nitrogen

Ammoniacal nitrogen (NH4N) is a ubiquitous nitrogen pollutant found in wastewater, which could cause eutrophication and severe environmental stress. It is therefore necessary to manage NH4N by enrichment and recovery for potential reuse, as well as to regulate the amount of environmental discharge. Hybridization of membrane-based processes is an attractive option for further enhancing water and nutrient reclamation from waste streams; thus, in this present work, a hybrid osmotically assisted reverse osmosis (OARO) and reverse osmosis (RO) process was demonstrated for subsequent ammoniacal nitrogen enrichment and wastewater discharge management. Using a commercially-available cellulose triacetate membrane module, model and real wastewater containing approximately 4,000ppm NH4N were effectively dewatered and enriched to a final NH4N content of 40,300ppm. This corresponds to enrichment of around 10 times and approximately 90% pure water recovery. The effective combination of both processes resulted in high efficiency, as well as economical and energy-saving benefits, as shown by the process performance and our preliminary techno-economic analysis. The specific energy consumption of the hybrid process projected to operate at a capacity of 2,000 m3h-1 was determined to be 8.8kWh m-3, or 0.56kWh kg-1 NH4Cl removed/recovered for an initial feed solution containing around 15,300ppm NH4Cl. Hybrid OARO and RO operation was able to achieve satisfactory enrichment by the OARO process and obtaining clean water by the RO process. The hybrid OARO-RO process has shown great potential as a suitable end-stage membrane-based process for wastewater dewatering and NH4N enrichment and recovery toward a circular economy and environmental management, as well as clean water recovery.

Effect of thermal characteristics on the chemical quality of real-brine treatment through hydrophilic fiber-based low-grade heat-powered humidification-dehumidification process

Considering the increasing demand for desalination plants and their byproduct brine, this study investigated a humidification-dehumidification (HDH) system for treating membrane distillation-generated real high-salinity brine using low-grade heat (45-70 ℃) to explore its feasibility for sustainable energy-efficient minimal liquid discharge. A novel super-hydrophilic fabric was adopted for accelerated humidification, and its impact on brine droplet miscarriage characteristics was evaluated. The influence of the operating fluid thermal properties (cycle 1: air preheating; cycle 2: air and brine dual-fluid preheating; and cycle 3: air post-heating after humidification) on the brine treatment efficiency, energy consumption, and chemical quality of freshwater produced was analyzed in detail to establish their characteristic nexus. It was identified that, during humidification, increasing the brine temperature (up to 55 ℃) influenced its ionic mobility, thereby promoting efficient separation of the salts/minerals and contributing to achieving better freshwater quality. Furthermore, although cycle 3 exhibited improved system thermal efficiency (gained output ratio equal to 1.77), its non-preheated air contributed to a negative effect of the reduced humidity ratio (∼17 g/kg), leading to a lower freshwater productivity of 67% than that of cycle 2 (29 g/kg and 70%). The present study also illustrates a novel effect of evaporative deposition occurring due to air-water interaction on the fabric humidifier surface, with an exploration of its effect on reducing freshwater chemical quality. The freshwater generated from optimum thermal cycle 2 exhibited reduced pH (by ∼63%), sodium (99.9%), chloride (99.9%), toxic boron (99.7%), and other chemical contaminants, thereby satisfying the major international water reuse standards.

Decarbonized and circular brine management/valorization for water & valuable resource recovery via minimal/zero liquid discharge (MLD/ZLD) strategies

Brine (saline wastewater/water) from desalination, salt lakes, and industrial activities (e.g., pharmaceutical industries, oil & gas industries) has received a lot of attention around the world due to its adverse impact on the environment. Currently, several disposal methods have been applied; however, these methods are nowadays unsustainable. To tackle this problem, brine treatment and valorization is considered a promising strategy to eliminate brine discharge and recover valuable resources such as water, minerals, salts, metals, and energy. Brine valorization and resource recovery can be achieved via minimal and zero liquid discharge (MLD & ZLD) desalination systems. Commercially successful technologies such as reverse osmosis (RO) and distillation cannot be adopted as standalone technologies due to restrictions (e.g., osmotic pressure, high-energy/corrosion). Nonetheless, novel technologies such as forward osmosis (FO), membrane distillation (MD) can treat brine of high salinity and present high recovery rates. The extraction of several ions from brines is technically feasible. The minerals/salts composed of major ions (i.e., Na⁺, Cl^-, Mg²⁺, Ca²⁺) can be useful in a variety of sectors, and their sale prices are reasonable. On the other hand, the extraction of scarce metals such as lithium, rubidium, and cesium can be extremely profitable as their sale prices are extremely higher compared to the sale prices of common salts. Nonetheless, the extraction of such precious metals is currently restricted to a laboratory scale. The MLD/ZLD systems have high energy consumption and thus are associated with high GHGs emissions as fossil fuels are commonly burned to produce the required energy. To make the MLD/ZLD systems more eco-friendly and carbon-neutral, the authors suggest integrating renewable energy sources such as solar energy, wind energy, geothermal energy, etc. Besides water, minerals, salts, metals, and energy can be harvested from brine. In particular, salinity gradient power can be generated. Salinity gradient power technologies have shown great potential in several bench-scale and pilot-scale implementations. Nonetheless, several improvements are required to promote their large-scale feasibility and viability. To establish a CO₂-free and circular global economy, intensive research and development efforts should continue to be directed toward brine valorization and resource recovery using MLD/ZLD systems.

Minimal and zero liquid discharge with reverse osmosis using low-salt-rejection membranes

Minimal and zero liquid discharge (MLD/ZLD) are wastewater management strategies that are attracting heightened attention worldwide. While conventional reverse osmosis (RO) has been proposed as a promising technology in desalination and MLD/ZLD processes, its application is limited by the maximum hydraulic pressures that current RO membranes and modules can withstand. In this study, we develop low-salt-rejection RO (LSRRO), a novel staged RO process, that employs low-salt-rejection membranes to desalinate or concentrate highly saline feed streams, requiring only moderate hydraulic pressures. Based on process modeling, we demonstrate that LSRRO can overcome the hydraulic pressure limitations of conventional RO, achieving hypersaline brine salinities (>4.0 M NaCl or 234 g L^-1 NaCl) that are required for MLD/ZLD applications, without using excessively high hydraulic pressures (≤70 bar). In addition, we show that the energy efficiency of LSSRO is substantially higher than traditional thermally-driven phase-change-based technologies, such as mechanical vapor compressor (MVC). For example, to concentrate a saline feed stream from 0.1 to 1.0 M NaCl, the specific energy consumption (SEC) of 4-stage LSRRO ranges from 2.4 to 8.0 kWh of electrical energy per m³ of feedwater treated, around four times less than that of MVC, which requires 20-25 kWh_e m^-3. Furthermore, compared to osmotically mediated RO technologies that require bilateral countercurrent stages to treat hypersaline brines, LSRRO is eminently more practical as it can be readily implemented by using 'loose' RO or nanofiltration membranes in conventional RO. Our study highlights LSRRO's potential for energy efficient brine concentration using moderate hydraulic pressures, which would drastically improve the energetic and economic performance of MLD/ZLD processes.