Quantitative damage evaluation of curved plates based on phased array guided wave and deep learning algorithm

Recent advances in phased array guided wave (PAGW) have demonstrated the potential of minor damage detection and localization in widely used curved plates, but quantitative damage evaluation remains difficult since effective features that are sensitive to damage size are hard to extract. In this study, a novel integrated framework, GW-SHMnet, is proposed, which leverages the advantages of the PAGW, finite element (FE) modeling, and deep learning algorithm. Firstly, an FE model is constructed to simulate PAGW propagation in curved plates. Secondly, PAGW experiments are performed on a curved aluminum plate to validate the FE model. Thirdly, an FE simulation database considering different sensor locations, testing frequencies, and damage sizes, is constructed and used as the training and testing data. Finally, deep learning is used to automatically extract features to determine damage size. The effectiveness, accuracy, and robustness of GW-SHMnet enable autonomous quantitative evaluation of minor damage in curved plates.

A Direct Wavepath-based Element Localization Algorithm to Enable Flexible Ultrasound Array Imaging

An algorithm is developed for determining the element locations of a flexible ultrasonic array when applied to a surface of unknown geometry. The algorithm forms a dataset of traveltimes from the direct wavepaths (i.e. rays) between transmitters and receivers, which serves as the input to an optimization scheme that iterates on the array element locations until an objective function is minimized. Once, the relative array locations have been determined, they are used as an input to a phased array ultrasound imaging algorithm. In this study, the total focusing method with full matrix capture is used as a testbed code to demonstrate the benefits of the relative array element localization algorithm. The algorithm is verified by simulation and experimentation.

An optimized total focusing method based on delay-multiply-and-sum for nondestructive testing

Total focusing method (TFM) attracts much interest because of high image resolution and large inspection coverage. However, the synthetic focusing approach based on delay-and-sum beamforming employs only the defect information contained in the dataset while ignoring the spatial information of the array signals, leading to limited imaging performance mixed with artifacts and noise. In addition, the signal-to-noise ratio (SNR) suffers due to single-element emission of full matrix capture. This work combines a modified delay-multiply-and-sum (DMAS) beamforming approach with conventional synthetic focusing in the TFM algorithm, to achieve optimization of TFM imaging performance. DMAS-based TFM is able to take full advantage of the defect and spatial information in the array dataset, and to generate new frequency components for better image reconstruction. As demonstrated on a series of comparative simulation and experimental results, the imaging results of the optimized TFM provide a considerable improvement in SNR. Better lateral spatial resolution is also achieved due to the increased number of equivalent transducer elements and second harmonic component. Therefore, this work provides a quite promising alternative solution for the post-processing of ultrasonic phased array with improved imaging performance.

Analysis of the directivity of longitudinal waves based on double-fold coil phased EMAT

Longitudinal critically refracted (LCR) waves have already been widely applied for residual stress characterization. Such waves are usually generated using mode-conversion at the first critical angle of the incident longitudinal wave, which gives waves that then propagate at a dip-angle, and this places energy close to the surface of the specimen. The dip-angle needs to be minimized to improve both velocity measurement and residual stress characterization sensitivity. This paper reports a novel double-fold coil phased EMAT that can decrease the dip-angle. The performance of this new EMAT was investigated using both a COMSOL model and experiments. Initial model validation was provided through a comparison with experimental data. The EMAT design also enables scanning of samples, and operation in harsh environments where use of a PZT based transducer and couplants can complicate and limit inspection. The use of the EMAT has the potential to give more accurate time of flight (TOF) data and enhances the reliability and accuracy for residual stress measurement.

Through transmission ultrasonic inspection of fiber waviness for thickness-tapered composites using ultrasound non-reciprocity: Simulation and experiment

This study proposed the use of ultrasound non-reciprocity in periodic structures to inspect fiber waviness in thickness-tapered composites. Ultrasound propagation in plain and thickness-tapered composites with complex microstructure were precisely modelled using TexGen® and OnScale® simulation software. Ultrasound non-reciprocity and attenuation was comparatively calculated to inspect fiber waviness through both simulation and experiment. After comparison, energy of transmitted waves was found to be sensitive to the presence of fiber waviness in plain composites, however, thickness-dependent ultrasound attenuation introduces difficulties in determining the diagnosis baseline for thickness-tapered composites. On the other hand, fiber waviness introduces direction-dependent nonlinearity in the wavy region, which introduces a disparity between the two transmitted signals when the propagation direction is reversed. Ultrasound non-reciprocity, defined by the time-of-flight difference between the two transmitted signals, demonstrated its efficiency for fiber waviness inspection in both plain and thickness-tapered composites regardless of variations in the thickness.

High-Selectivity imaging of the closed fatigue crack due to thermal environment using surface-acoustic-wave phased array (SAW PA)

Crack closure can cause the underestimation or misdetection of fatigue cracks in ultrasonic testing (UT). Fatigue-crack closure due to an environmental factor, i.e., high temperature, was found in eddy current testing (ECT), which is used to inspect the vicinity of surfaces. However, its effect and countermeasures have yet to be examined in UT. In this study, we examined the fatigue-crack closure induced by heat processing using a surface-acoustic-wave phased array (SAW PA). SAW PA is a phased-array imaging method using Rayleigh waves, which can sensitively visualize defects in the vicinity of surfaces. As a result, the intensity of crack responses visualized by SAW PA markedly decreased after the heat processing of a fatigue-crack specimen. Furthermore, we demonstrated that the combination of SAW PA with a crack opening method, global preheating and local cooling (GPLC), and a load difference phased array (LDPA) is useful for the high-selectivity imaging of closed fatigue cracks. We also discussed a possible mechanism of the fatigue-crack closure induced by heat processing.

Experimental validation of a phased array probe model in ultrasonic inspection

New manufacturing technologies such as additive manufacturing facilitate flexible and complex designs and production of components. However, these new techniques should not compromise the safety aspect, which imposes higher demands on the integrity insurance and inspection methods. Phased array ultrasonic testing (PAUT) provides advanced inspection and evaluation processes, whereas qualification is still needed when applied together with new manufacturing techniques. Numerical modeling, as one of the potential qualification methods, has been developed for decades and should be validated before practical applications. This paper presents an experimental validation work of the phased array probe model implemented in a software, simSUNDT, by comparing the maximum echo amplitudes between the physical experiments and simulations. Two test specimens with side-drilled holes (SDHs) and different materials are considered for validation and practical purposes. An experimental platform with a mechanized gantry system, which enables stabilized inspection procedure, is built and applied during the validation work. Good correlations can be seen from the comparisons and this model is concluded as an acceptable alternative to the corresponding experimental work. The relation between depth and beam angle is also noticed and investigated, which is essential to guarantee an accurate inspection.

FEM simulation and comparison of PMN-PT single crystals based phased array ultrasonic transducer by alternating current poling and direct current poling

The Finite element modeling (FEM) simulation and comparison of electroacoustic properties for alternating current poling (ACP) phased arrays and direct current poling (DCP) phased arrays were investigated. The simulated electrical impedance reveals that the effective working bandwidth of ACP phased arrays is wider than that of DCP phased arrays as a whole. Besides, the ACP phased arrays have a higher effective electromechanical coupling coefficient k_eff compared to DCP arrays, which indicates that higher electromechanical conversion capacity is obtained. The average value of the ratio of longitudinal displacement R_disp for ACP phased arrays is larger than that of DCP arrays, indicating that the longitudinal transmission efficiency of acoustic energy can be enhanced by using the ACP method. The simulation results of crosstalk are consistent with the results of vibration modal analysis. The coupling effect of transverse vibration for ACP phased arrays is weaker than that of DCP arrays, leading to reduce the interaction between the adjacent elements. The crosstalk of the ACP arrays is -11.87 dB, 0.91 dB lower than that of DCP arrays. The pulse-echo response of ACP phased arrays is 7.2% broader -6 dB bandwidth, 0.79 dB higher relative sensitivity compared to the DCP phased arrays, which prove that the longitudinal resolution and penetration depth of the ultrasonic imaging can be improved by using the ACP arrays. Besides, the consequences of the beam profile illustrate that the maximum acoustic pressure of ACP arrays is 13.8% higher than that of DCP arrays and the directivity of ACP array is slightly better than that of DCP arrays.

A high-sensitivity and long-distance structural health monitoring system based on bidirectional SH wave phased array

When estimating a structural health monitoring (SHM) system, its defect sensitivity and area/distance coverage are most important factors. For commonly used guided wave sparse array system, it usually requires a reference state as the baseline which is not available in many cases. In comparison, phased array technique typically does not need the baseline in simple structures and it had been successfully used in nondestructive testing (NDT). However, currently developed phased array systems employed omni-directional transducers routinely, where the wave energy is distributed equally along all directions thus it is not favorable for long-distance detection. In this work, bidirectional piezoelectric transducers were used to form a linear phased array system, which can generate/receive shear horizontal (SH) wave with high energy concentration. Firstly, the configuration of the employed transducer composed by antiparallel d₁₅ piezoelectric strips (APS) was presented. Then the total focusing method (TFM) employed for defect detection was introduced. After validating the radiation pattern of SH wave generated by the APS, the properties of beam steering for the proposed phased array was investigated. Finally, experiments were carried out to validate its performance in detection of various defects. Results indicated that even for a 1 mm through-thickness hole 700 mm away, the proposed phased array system can still detect it accurately, which is much better than previous SHM systems. Dual defects including a crack and a hole can also be clearly detected without baseline. The high-sensitivity of the proposed system was attributed to the employed bidirectional transducer which can generate non-dispersive SH₀ wave with high energy concentration. This proposed SH wave phased array system will provide a high-performance SHM method for plate-like structures.

Evaluation of 511 keV photon attenuation by a novel 32-channel phased array prospectively designed for cardiovascular hybrid PET/MRI imaging

BACKGROUND

Simultaneous cardiovascular imaging with positron emission tomography (PET) and magnetic resonance imaging (MRI) requires tools such as radio frequency (RF) phased arrays to achieve high temporal and spatial resolution in the MRI, as well as accurate quantification of PET. Today, high-density phased arrays (> 16 channels) used for cardiovascular PET/MRI are not designed to achieve low PET attenuation, and correcting the PET attenuation they cause requires off-line reconstruction, extra time and resources.

PURPOSE

Motivated by previous work assessing the MRI performance of a novel prospectively designed 32-channel phased array, this study assessed the PET image quality with this array in place. Guided by NEMA standards, PET performance was measured using global PET counts, regional background variation (BV), contrast recovery (CR) and contrast-to-noise ratio (CNR) for both the novel array and standard arrays (mMR 12-channel and MRI 32-channel). Nonattenuation-corrected (NAC) data from all arrays (and each part of the array) were processed and compared to no-array, and relative percentage difference (RPD) of the global means was estimated and reported for each part of the arrays. Attenuation correction (AC) of PET images (water in the phantom) using two approaches, MR-based AC map (MRAC) and dual-energy CT-based map (DCTAC), was performed, and RPD compared for each part of the arrays. Percent mean attenuation within regions of interests of the phantom images from each array were compared using a two-way analysis of variance (ANOVA).

RESULTS

The NAC data of the anterior part of the novel array recorded the least PET attenuation (≤ 2%); while the full novel array (anterior and posterior together) AC data, produced by MRAC and DCTAC approaches, recorded attenuation of 1.5 ± 2.9% and 0.0 ± 2.5%, respectively. The novel array PET count loss was significantly lower (p = 0.001) than those caused by the standard arrays.

CONCLUSIONS

Results of this novel 32-channel cardiac array PET performance evaluation, together with its previously reported MRI performance assessment, suggest the novel array to be a strong alternative to the standard arrays currently used for cardiovascular hybrid PET/MRI imaging. It enables accurate PET quantification and high-temporal and spatial resolution for MR imaging.

Design optimization of transducer arrays for uniform distribution of guided wave energy in arbitrarily shaped domains

The use of an array of transducers to excite guided Lamb waves, within a plate or any complex structure, usually leads to a variation in the energy on the propagation direction. In this study, an optimization model is proposed to design an array of transducers to provide uniform energy distribution in a domain of an arbitrary shape. The model is based on finding the optimal placements of the transducers and the optimal time delay for excitation by using a genetic algorithm. The efficiency of the model was tested on an elliptically shaped domain, then on an arbitrarily shaped domain. Both cases showed promising results using various configurations/patterns of transducers. The method was experimentally validated on an aluminium alloy plate for two patterns of transducers including six and eight piezoelectric elements.

Assessment of a novel 32-channel phased array for cardiovascular hybrid PET/MRI imaging: MRI performance

BACKGROUND

Cardiovascular imaging using hybrid positron emission tomography (PET) and magnetic resonance imaging (MRI) requires a radio frequency phased array resonator capable of high acceleration factors in order to achieve the shortest breath-holds while maintaining optimal MRI signal-to-noise ratio (SNR) and minimum PET photon attenuation. To our knowledge, the only two arrays used today for hybrid PET/MRI cardiovascular imaging are either incapable of achieving high acceleration or affect the PET photon count greatly.

PURPOSE

This study is focused on the evaluation of the MRI performance of a novel third-party prototype 32-channel phased array designed for simultaneous PET/MRI cardiovascular imaging. The study compares the quality parameters of MRI parallel imaging, such as g-factor, noise correlation coefficients, and SNR, to the conventional arrays (mMR 12-channel and MRI-only 32-channel) currently used with hybrid PET/MRI systems. The quality parameters of parallel imaging were estimated for multiple acceleration factors on a phantom and three healthy volunteers. Using a Germanium-68 (Ge-68) phantom, preliminary measurements of PET photon attenuation caused by the novel array were briefly compared to the photon counts produced from no-array measurements.

RESULTS

The global mean of the g-factor and SNRg produced by the novel 32-channel PET/MRI array were better than those produced by the MRI-only 32-channel array by 5% or more. The novel array has resulted in MRI SNR improvements of > 30% at all acceleration factors, in comparison to the mMR12-channel array. Preliminary evaluation of PET transparency showed less than 5% photon attenuation caused by both anterior and posterior parts of the novel array.

CONCLUSIONS

The MRI performance of the novel PET/MRI 32-channel array qualifies it to be a viable alternative to the conventional arrays for cardiovascular hybrid PET/MRI. A detailed evaluation of the novel array's PET performance remains to be conducted, but cursory assessment promises significantly reduced attenuation.

A high-resolution structural health monitoring system based on SH wave piezoelectric transducers phased array

Guided wave based structural health monitoring (SHM) has been regarded as an effective tool to detect the early damage in large structures and thus avoid possible catastrophic failure. In recent years, Lamb wave phased array SHM technology had been intensively investigated while the inherent multi-mode and dispersive characteristic of Lamb waves limits its further applications. In comparison, the fundamental shear horizontal (SH₀) wave is non-dispersive with uncoupled displacements and thus more promising for defect detection. In this work, we proposed an SH₀ wave linear phased array SHM system based on our recently proposed omni-directional SH wave piezoelectric transducer (OSH-PT). Firstly, the working principle of the phased array system was presented and the total focusing method (TFM) was employed for imaging. Then the SH₀ wave mode generated by the OSH-PT was confirmed in a defect-free plate. Finally, experiments were carried out to examine the performances of this SHM system. Results showed that the proposed system can detect a through-thickness hole as small as 2 mm in diameter with the location error only about 6.3 mm. Moreover, the proposed phased array system can also detect multi-defects. Due to its low working frequency and thus low attenuation, the proposed phased array system is capable of monitoring large structures. This work will lay the foundations of SH wave based phased array SHM.

Fundamental wave amplitude difference imaging for detection and characterization of embedded cracks

An ultrasonic technique for imaging nonlinear scatterers, such as partially-closed cracks, buried in a medium has been recently proposed. The method called fundamental wave amplitude difference (FAD) consists of a sequence of acquisitions with different subsets of elements for each line of the image. An image revealing nonlinear scatterers in the medium is reconstructed line by line by subtracting the responses measured with the subsets of elements from the response obtained with all elements transmitting. In order to get a better insight of the capabilities of FAD, two metallic samples having a fatigue or thermal crack are inspected by translating the probe with ultrasonic beam perpendicular (i.e. parallel) to the crack direction which is the most (i.e. less) favorable case. Each time, the responses of the linear scatterers (i.e. conventional image) and nonlinear scatterers (i.e. FAD image) are compared in term of intensity and spatial repartition. FAD exhibits higher detection specificity of the crack with a better contrast than conventional ultrasound imaging. Moreover, we observe that both methods give complementary results as nonlinear and linear scatterers are mostly not co-localized. In addition, we show experimentally that FAD resolution in elevation and lateral follows the same rule as the theoretical resolution of conventional ultrasonic technique. Finally, we report that FAD gives the possibility to perform parametric studies which let the opportunity to address the physical mechanisms causing the distortion of the signal. FAD is a promising and reliable tool which can be directly implemented on a conventional open scanner ultrasound device for real-time imaging. This might contribute to its fast and wide spread in the industry.

Multi-line acquisition with delay multiply and sum beamforming in phased array ultrasound imaging, validation of simulation and in vitro

Increasing the frame rate of medical ultrasound imaging is very important, especially in applications such as cardiac diagnostic imaging, where such an imaging should be able to facilitate the examination of the temporal behaviour of the short cardiac cycle. Frame rate can be increased by the multi-line acquisition (MLA) method, also called parallel receive beamforming (PRB), where several beams are received from a single transmit (Tx) beam. The shortage is that imaging performance would be sacrificed. Filtered-delay multiply and sum (F-DMAS) is a non-linear beamforming technique proven to be able to improve the contrast and resolution of the image compared to traditional delay and sum (DAS) beamforming. In this paper, we proposed to combine MLA and the lower complexity F-DMAS algorithm, and use synthetic transmit beams (STB) to reduce the artifacts of MLA. The simulations of point targets and cyst phantoms were all carried out in Matlab using Field II. The results show that 2 line acquisition with delay multiply and sum (DMAS 2MLA) beamforming presents an equivalent imaging performance to that of traditional DMAS beamforming, and obtains a 7.69% higher resolution and 2 times higher contrast ratio in comparison to DAS beamforming. A real RF data experiment was applied to support the feasibility and validity of our method. The low complexity of F-DMAS (O(N)) would make it easy to implement 2 parallel beamformers. Thus, by combining 2MLA and F-DMAS, the frame rate can be improved to 2-fold higher with a better image quality compared to that of DAS beamforming.

A combined linear and nonlinear ultrasound time-domain approach for impact damage detection in composite structures using a constructive nonlinear array technique

Discovery and evaluation concerns of barely visible impact damage in composite materials is a well-known issue in industries using these materials. This work proposes a frequency sweep method where damage assessment is conducted with respect to the time domain. Firstly, a combined linear and nonlinear ultrasound imaging technique is proposed, which focuses on the excitation of damage/defect regions using a frequency sweep methodology from multiple transducer locations. Secondly, the method deconstructs time domain signals, which allows for the visualisation of linear and nonlinear ultrasound components independently. While, a filtering and frequency band separation method was used to exploit defect responses over different frequency ranges and provide time domain visualisation at the damage region. Finally, image segmentation was employed to automate the damage sizing procedure, while a binary imaging method was used to remove false positive damage regions produced by material vibration mode excitation (fundamental frequency responses) by using the nonlinear responses as a baseline-free tool. The results showed that the combined linear and nonlinear results provided more accurate results than a purely linear or nonlinear approach, furthermore the results were shown to be equivalent to those of a standard phased array system. The ability of the method to visualise nonlinear outputs in time can improve the understanding of nonlinear ultrasound mechanisms while provides a clear argument that a complete approach, incorporating both linear and nonlinear methods should be regarded as the future of NDT/E systems.

Nonlinear elastic imaging of barely visible impact damage in composite structures using a constructive nonlinear array sweep technique

Linear and nonlinear ultrasound imaging methods highlight different damage features: the linear method detects large stiffness changes, while the nonlinear technique identifies small impedance mismatches, such as microcracks or closed delaminations. Typically, nonlinear ultrasound techniques detect damage/defects in materials by measuring higher order harmonics. These harmonics can be difficult to measure due to low magnitude and signal to noise ratios (SNR): hence large excitation amplitudes are needed, which can further complicate the reliability of these methods as equipment nonlinearities can be generated. To overcome these issues, exciting at specific frequencies, known as local defect resonances (LDR), produce a much larger displacements at the damaged regions. However, estimation of LDR is time-consuming, complex and not an easily automated process. A coupled baseline-free linear and nonlinear ultrasonic imaging approach is proposed, using a Constructive Nonlinear Array Sweep excitation and an image subtraction method for identifying damage in layered materials. The signal sweep method uses a narrow band frequency excitation to increase the probability of detection of a LDR frequency. The novel imaging approach was employed using laser vibrometry measurements in various complex composite structures to assess barely visible impact damage, critical for the aircraft industry. The results showed better estimation of impact damage when compared to classical linear or nonlinear ultrasonic methods leading to improved reliability of aircraft inspections.

A Wearable Transcranial Doppler Ultrasound Phased Array System

OBJECTIVE

Practical deficiencies related to conventional transcranial Doppler (TCD) sonography have restricted its use and applicability. This work seeks to mitigate several such constraints through the development of a wearable, electronically steered TCD velocimetry system, which enables noninvasive measurement of cerebral blood flow velocity (CBFV) for monitoring applications with limited operator interaction.

MATERIALS AND METHODS

A highly-compact, discrete prototype system was designed and experimentally validated through flow phantom and preliminary human subject testing. The prototype system incorporates a custom two-dimensional transducer array and multi-channel transceiver electronics, thereby facilitating acoustic beamformation via phased array operation. Electronic steering of acoustic energy enables algorithmic system controls to map Doppler power throughout the tissue volume of interest and localize regions of maximal flow. Multi-focal reception permits dynamic vessel position tracking and simultaneous flow velocimetry over the time-course of monitoring.

RESULTS

Experimental flow phantom testing yielded high correlation with concurrent flowmeter recordings across the expected range of physiological flow velocities. Doppler power mapping has been validated in both flow phantom and preliminary human subject testing, resulting in average vessel location mapping times <14 s. Dynamic vessel tracking has been realized in both flow phantom and preliminary human subject testing.

CONCLUSIONS

A wearable prototype CBFV measurement system capable of autonomous vessel search and tracking has been presented. Although flow phantom and preliminary human validation show promise, further human subject testing is necessary to compare velocimetry data against existing commercial TCD systems. Additional human subject testing must also verify acceptable vessel search and tracking performance under a variety of subject populations and motion dynamics-such as head movement and ambulation.

Effects of proximity and noise level of phased array coil elements on overall signal-to-noise in parallel MR spectroscopy

Parallel imaging using phased array coils facilitates accelerated magnetic resonance imaging (MRI) and spectroscopy (MRS). Parallel data reconstruction requires the combination of data from individual coil elements, but limited combination algorithms currently exist for higher-order phased arrays and MRS data. Here, we present a systematic framework for identifying coil proximity-related signal inhomogeneities and noise levels in phased array coils that may affect sensitivity of parallel MRS. Single-voxel MRS was acquired in nine voxel positions in a brain spectroscopy phantom on a 3T whole-body MR scanner using commercially available 64-, 32-, and 20-channel phased array coils. Spectra produced by individual coil elements were combined using both a signal-to-noise ratio (SNR) threshold and based on the position of individual coil elements. SNR and metabolite Cramer-Rao lower bounds (CRLBs) from the final combined spectra were used as metrics to compare combination strategies and the effects of the phased array geometry and individual coil proximity. Comparisons were performed using one-way repeated measures ANOVA and post-hoc Tukey's range test (p<0.05). The 32-channel phased array coil produced the highest overall SNR compared to the 64-channel (p=0.0009) or 20-channel coils (p=0.003). Low SNR spectra from individual coil elements in the 64-channel coil can reduce the overall SNR when simply combining spectra from all elements. SNR varied significantly as a function of voxel position (F=58.3, p<0.0001) and SNR threshold for all phased arrays (p<0.05 for 64-, 32-, and 20-channel coils). Metabolite CRLBs were dependent on the combination strategy. We demonstrate the importance of the sampling voxel position and coil proximity on overall SNR in parallel MRS data acquisition, with significant SNR improvements after selectively filtering individual spectra based on pre-determined SNR thresholds which must be optimized for each phased array coil element and volume of interest.

Nonlinear imaging (NIM) of flaws in a complex composite stiffened panel using a constructive nonlinear array (CNA) technique

Recently, there has been high interest in the capabilities of nonlinear ultrasound techniques for damage/defect detection as these techniques have been shown to be quite accurate in imaging some particular type of damage. This paper presents a Constructive Nonlinear Array (CNA) method, for the detection and imaging of material defects/damage in a complex composite stiffened panel. CNA requires the construction of an ultrasound array in a similar manner to standard phased arrays systems, which require multiple transmitting and receiving elements. The method constructively phase-match multiple captured signals at a particular position given multiple transmit positions, similar to the total focusing method (TFM) method. Unlike most of the ultrasonic linear techniques, a longer excitation signal was used to achieve a steady-state excitation at each capturing position, so that compressive and tensile stress at defect/crack locations increases the likelihood of the generation of nonlinear elastic waves. Moreover, the technique allows the reduction of instrumentation nonlinear wave generation by relying on signal attenuation to naturally filter these errors. Experimental tests were carried out on a stiffened panel with manufacturing defects. Standard industrial linear ultrasonic test were carried out for comparison. The proposed new method allows to image damages/defects in a reliable and reproducible manner and overcomes some of the main limitations of nonlinear ultrasound techniques. In particular, the effectiveness and robustness of CNA and the advantages over linear ultrasonic were clearly demonstrated allowing a better resolution and imaging of complex and realistic flaws.

Full-matrix capture with phased shift migration for flaw detection in layered objects with complex geometry

This paper introduces a method for an ultrasonic imaging with a phased array based on a wave migration algorithm. The method allows for imaging layered objects with lateral velocity variations such as objects with a complex geometry or layers that are not perpendicular to the array's axis. The full-matrix capture ensures that there is enough information to reconstruct an image even when the wave indication angle is large. The method is implemented in a omega-k domain. The proposed algorithm is first tested in a single simulation of a concave object with side drilled holes under the concave surface. For evaluating the algorithm's performance three experiments are presented: one with a tilted object (surface not perpendicular with respect to the array axis) with side drilled holes and two experiments of an object with concave surface and two artificial defects under it. The results presented in the paper verify that the proposed method reconstructs images from the data gathered with the phased array.

Simulation of ultrasonic and EMAT arrays using FEM and FDTD

This paper presents a method which combines electromagnetic simulation and ultrasonic simulation to build EMAT array models. For a specific sensor configuration, Lorentz forces are calculated using the finite element method (FEM), which then can feed through to ultrasonic simulations. The propagation of ultrasound waves is numerically simulated using finite-difference time-domain (FDTD) method to describe their propagation within homogenous medium and their scattering phenomenon by cracks. Radiation pattern obtained with Hilbert transform on time domain waveforms is proposed to characterise the sensor in terms of its beam directivity and field distribution along the steering angle.

Cavitation-enhanced back projection for acoustic rib detection and attenuation mapping

High-intensity focused ultrasound allows for minimally invasive, highly localized cancer therapies that can complement surgical procedures or chemotherapy. For high-intensity focused ultrasound interventions in the upper abdomen, the thoracic cage obstructs and aberrates the ultrasonic beam, causing undesired heating of healthy tissue. When a phased array therapeutic transducer is used, such complications can be minimized by applying an apodization law based on analysis of beam path obstructions. In this work, a rib detection method based on cavitation-enhanced ultrasonic reflections is introduced and validated on a porcine tissue sample containing ribs. Apodization laws obtained for different transducer positions were approximately 90% similar to those obtained using image analysis. Additionally, the proposed method provides information on attenuation between transducer elements and the focus. This principle was confirmed experimentally on a polymer phantom. The proposed methods could, in principle, be implemented in real time for determination of the optimal shot position in intercostal high-intensity focused ultrasound therapy.

Mode perturbation method for optimal guided wave mode and frequency selection

With a thorough understanding of guided wave mechanics, researchers can predict which guided wave modes will have a high probability of success in a particular nondestructive evaluation application. However, work continues to find optimal mode and frequency selection for a given application. This "optimal" mode could give the highest sensitivity to defects or the greatest penetration power, increasing inspection efficiency. Since material properties used for modeling work may be estimates, in many cases guided wave mode and frequency selection can be adjusted for increased inspection efficiency in the field. In this paper, a novel mode and frequency perturbation method is described and used to identify optimal mode points based on quantifiable wave characteristics. The technique uses an ultrasonic phased array comb transducer to sweep in phase velocity and frequency space. It is demonstrated using guided interface waves for bond evaluation. After searching nearby mode points, an optimal mode and frequency can be selected which has the highest sensitivity to a defect, or gives the greatest penetration power. The optimal mode choice for a given application depends on the requirements of the inspection.

Excitation of ultrasonic Lamb waves using a phased array system with two array probes: phantom and in vitro bone studies

Long bones are good waveguides to support the propagation of ultrasonic guided waves. The low-order guided waves have been consistently observed in quantitative ultrasound bone studies. Selective excitation of these low-order guided modes requires oblique incidence of the ultrasound beam using a transducer-wedge system. It is generally assumed that an angle of incidence, θi, generates a specific phase velocity of interest, co, via Snell's law, θi=sin(-1)(vw/co) where vw is the velocity of the coupling medium. In this study, we investigated the excitation of guided waves within a 6.3-mm thick brass plate and a 6.5-mm thick bovine bone plate using an ultrasound phased array system with two 0.75-mm-pitch array probes. Arranging five elements as a group, the first group of a 16-element probe was used as a transmitter and a 64-element probe was a receiver array. The beam was steered for six angles (0°, 20°, 30°, 40°, 50°, and 60°) with a 1.6-MHz source signal. An adjoint Radon transform algorithm mapped the time-offset matrix into the frequency-phase velocity dispersion panels. The imaged Lamb plate modes were identified by the theoretical dispersion curves. The results show that the 0° excitation generated many modes with no modal discrimination and the oblique beam excited a spectrum of phase velocities spread asymmetrically about co. The width of the excitation region decreased as the steering angle increased, rendering modal selectivity at large angles. The phenomena were well predicted by the excitation function of the source influence theory. The low-order modes were better imaged at steering angle ⩾30° for both plates. The study has also demonstrated the feasibility of using the two-probe phased array system for future in vivo study.