Flexible-templated imprinting for fluorine-free, omniphobic plastics with re-entrant structures

HYPOTHESIS

Compared to vertical micro-pillars, re-entrant micro-structures exhibited superior omniphobicity for suspending liquids to Cassie-Baxter state. However, the existing re-entrant structures rely on complex multi-step deposition and etching procedures. The conventional, rigid-templated imprinting would instead damage the re-entrant structures. This leads to the question: is it possible to preserve the re-entrant curvatures by a flexible-templated imprinting?

EXPERIMENTS

We facilely imprinted the re-entrant structures on a plastic substrate using a flexible nylon-mesh template. The effect of imprinting time (15-35 min), temperature (110-120 °C) and pressure (15-50 Bar) was investigated. To further improve the liquid-repellency and abrasion resistance, the silica nanoparticles (30-650 nm) along with epoxy resin binder (10 mg/mL) were pre-coated.

FINDINGS

A one-step imprinting is sufficient to fabricate the re-entrant structures by utilizing flexible nylon-mesh template, without damaging the imprinted structures after the demolding process. The pre-coated silica nanoparticles and epoxy resin (1) improved liquid repellency by introducing hierarchical surface structures (e.g. contact angle hysteresis of olive oil reduced > 10°), and (2) acted as a protective layer against mechanical abrasion (omniphobicity maintained after 25 cycles, ~1.6 kPa sand paper abrasion). Additionally, the fluorine-free post-treatment was sufficient for the omniphobicity on the obtained plastic structures.

Macro-corrugated and nano-patterned hierarchically structured superomniphobic membrane for treatment of low surface tension oily wastewater by membrane distillation

A hierarchically assembled superomniphobic membrane with three levels of reentrant structure was designed and fabricated to enable effective treatment of low surface tension, hypersaline oily wastewaters using direct contact membrane distillation (DCMD). The overall structure is a combination of macro corrugations obtained by surface imprinting, with the micro spherulites morphology achieved through the applied phase inversion method and nano patterns obtained by fluorinated Silica nanoparticles (SiNPs) coating. This resulted in a superomniphobic membrane surface with remarkable anti-wetting properties repelling both high surface tension water and low surface tension oils. Measurements of contact angle (CA) with DI water, an anionic surfactant, oil, and ethanol demonstrated a robust wetting resistance against low surface tension liquids showing both superhydrophobicity and superoleophobicity. CA values of 160.8 ± 2.3° and 154.3 ± 1.9° for water and oil were obtained, respectively. Calculations revealed a high liquid-vapor interface for the fabricated membrane with more than 89% of the water droplet contact area being with air pockets entrapped between adjacent SiNPs and only 11% come into contact with the solid membrane surface. Moreover, the high liquid-vapor interface imparts the membrane with high liquid repellency, self-cleaning and slippery effects, characterized by a minimum droplet-membrane interaction and complete water droplet bouncing on the surface within only 18 ms. When tested in DCMD with synthetic hypersaline oily wastewaters, the fabricated superomniphobic membrane demonstrated stable, non-wetting MD operation over 24 h, even at high concentrations of low surface tension 1.0 mM Sodium dodecyl sulfate and 400 ppm oil, potentially offering a sustainable option for treatment of low surface tension oily industrial wastewater.

Omniphobic re-entrant PVDF membrane with ZnO nanoparticles composite for desalination of low surface tension oily seawater

In this study, an omniphobic membrane was fabricated by electrospraying fluorinated zinc oxide (ZnO) nanoparticles (NPs) mixed with polyvinylidene fluoride-co-hexafluoropropylene (PVDF-HFP) on the surface of an organosilane functionalized polyvinylidene difluoride (PVDF) membrane. Our results revealed that the functionalized ZnO NPs membrane exhibited a rough hierarchical re-entrant morphology with low surface energy which allowed it to achieve high omniphobic characteristics. It was observed that the addition of 30% ZnO (w/w of PVDF-HFP) was found to be optimal and imparted a high repulsive characteristic. The optimized PVDF/ZnO(30)/FAS/PVDF-HFP referred as cPFP-30Z membrane exhibited a high contact angle values of 159.0 ± 3.1°, 129.6 ± 2.2°, 130.4 ± 4.1° and 126.1 ± 1.2° for water, sodium dodecyl sulfate (SDS) saline solution (0.3 mM SDS in 3.5% NaCl), ethanol, and vegetable oil, respectively. The low surface energy and high surface roughness (Ra) of optimised membrane was assessed as 0.78 ± 0.14 mN m^-1 and 1.37 μm, respectively. Additionally, in contrast with the commercial PVDF membrane, the cPFP-30Z membrane exhibited superior anti-wetting/anti-fouling characteristics and high salt rejection performance (>99%) when operated with a saline oil solution (0.015 v/v) and SDS (0.4 mM) feed solutions.

Recent advances in membrane development for treating surfactant- and oil-containing feed streams via membrane distillation

Membrane distillation (MD) has been touted as a promising technology for niche applications such as desalination of surfactant- and oil-containing feed streams. Hitherto, the deployment of conventional hydrophobic MD membranes for such applications is limited and unsatisfactory. This is because the presence of surfactants and oils in aqueous feed streams reduces the surface-tension of these media significantly and the attachment of these contaminants onto hydrophobic membrane surfaces often leads to membrane fouling and pore wetting, which compromises on the quantity and quality of water recovered. Endowing MD membranes with surfaces of special wettabilities has been proposed as a strategy to combat membrane fouling and pore wetting. This involves the design of local kinetic energy barriers such as multilevel re-entrant surface structures, surfaces with ultralow surface-energies, and interfacial hydration layers to impede transition to the fully-wetted Wenzel state. This review critiques the state-of-the-art fabrication and surface-modification methods as well as practices used in the development of omniphobic and Janus MD membranes with specific emphasis on the advances, challenges, and future improvements for application in challenging surfactant- and oil-containing feed streams.

Design of omniphobic interfaces for membrane distillation - A review

Membrane distillation (MD) has a great potential in treating high salinity industrial wastewater due to its unique characteristics. Nevertheless, the implementation of MD for industrial wastewater reclamation must be conducted with precaution because low-surface-tension contaminates in feed solutions may easily wet the membranes. In recent years, omniphobic membranes that exhibit strong repellence towards liquids with a wide range of surface tensions have been proposed as a promising solution to deal with the wetting problem. In this paper, we aim to provide a comprehensive review of omniphobic interfaces and illustrate their fundamental working principles, innovative design approaches and novel applications on membrane distillation. The review may provide insights in designing stable solid-liquid-vapor interfaces and serve as a guidance for the development of robust anti-wetting membranes for industrial wastewater reclamation via membrane distillation.

3D mossy structures of zinc filaments: A facile strategy for superamphiphobic surface design

The superamphiphobic surfaces with extreme repellency to liquids are very attractive in many fields, but their fabrication processes are always low effective and expensive. So it is still a challenge to create the superamphiphobic surfaces by simple, time saving and universal method. In this work, the mossy zinc (Zn) filaments, a promising re-entrant structure, was rapidly constructed on various metal surfaces by electrochemical deposition approach. After modification by 1H,1H,2H,2H- perfluorodecyltrichlorosilane (PFDTCS), the Zn@PFDTCS coating exhibited superamphiphobicity in air. The correlation between the morphology of Zn filaments and electrochemical deposition parameters has been studied. The superamphiphobic surface with contact angle higher than 154°, sliding angle lower than 5° and adhesive force lower than 0.043 mN to water and hexadecane was obtained, when the current density was 1.78 A ·dm^-2, the mass fraction of zinc was 0.71 wt% and the deposition time was 40 min. Furthermore, the Zn@PFDTCS 2D-meshes were used to collect oil droplets under water and cut water droplet in oil due to their superoleophilicity under water and superhydrophobicity under oil. We anticipated that the simple and rapid method guides the design of perfect artificial superamphiphobic surfaces in practical application.