Response Surface Methodology for Salmonella Inactivation during Extrusion Processing of Oat Flour

An increase in the number of foodborne outbreaks and recalls due to Salmonella in low-moisture foods has resulted in the need for the development and validation of process controls to ensure their microbiological safety. Furthermore, the Food Safety Modernization Act Preventive Controls for Human Food final rule requires food processors to validate their process controls to ensure food safety. The objective of this study was to develop a response surface model to predict Salmonella inactivation in oat flour, as affected by moisture, fat content, screw speed, and temperature. Oat flour was adjusted to different moisture (14 to 26% wet basis) and fat (5 to 15% [w/w]) contents and was then inoculated with a five-strain cocktail of Salmonella. Inoculated material was extruded through a single-screw extruder running at different screw speeds (75 to 225 rpm) and temperatures (65 to 85°C), without a die. Once steady-state conditions were attained, extruded samples were collected, cooled, and stored under refrigeration, and Salmonella survivors were enumerated. A split-plot central composite second-order response surface design was used, with the central point replicated six times. Temperature showed a significant ( P < 0.0005) positive effect on microbial reduction. Moisture content showed significant linear ( P = 0.0014) and quadratic ( P = 0.0005) effects, whereas higher fat content showed a significant ( P < 0.0001) protective effect on Salmonella destruction. The screw speed did not play a major role in inactivating Salmonella, but it had a significant ( P = 0.0004) interactive effect with temperature. Results indicated that a >5.5-log reduction was achieved in oat flour extruded at a temperature above 85°C at all moisture and fat contents evaluated at a screw speed of 150 rpm. The developed response surface model can be used to identify the extrusion process conditions to achieve a desired reduction of Salmonella based on the moisture and fat contents of the product.

Changes in dietary fiber fractions and gut microbial fermentation properties of wheat bran after extrusion and bread making

The dietary fiber in wheat bran, principally non-starch polysaccharides (NSP), is mostly water-unextractable and is poorly utilized by human gut microbiota. The purpose of this study was to determine the change in water-extractability of NSP in wheat bran upon extrusion and then to determine if extrusion impacts the availability of NSP for fermentation by the fecal microbiota during in vitro fecal fermentation. A secondary objective was to incorporate extruded bran into a product formulation to determine if changes in WE-NSP and NSP fermentation were maintained in a finished product. Bran was extruded using combinations of high or low moisture (15% and 30% wb) and high or low screw speed (120 and 250rpm). All extrusion conditions resulted in increases in WE-NSP and fecal microbiota short chain fatty acid (SCFA) production upon fermentation compared with unextruded bran. Low screw speed and low moisture resulted in the greatest increase in WE-NSP (3-fold) as well as the highest production of SCFA during fermentation (1.4-fold) compared with unextruded bran. Whole wheat breads containing extruded bran did not show increases in either WE-NSP or SCFA production compared with the control. In conclusion, extrusion of wheat bran increased WE-NSP, which enabled greater fermentability by human fecal microbiota. However, once extruded bran was used in a whole wheat bread formulation the changes in fermentation outcomes were no longer evident.

Effect of banana flour, screw speed and temperature on extrusion behaviour of corn extrudates

Effect of extrusion parameters (banana flour, screw speed, extrusion temperature) on extrusion behaviour of corn grit extrudates were studied. Second order quadratic equations for extrusion properties as function of banana flour (BF), screwspeed (SS) and extrusion temperature (ET) were computed. BF had predominant effect on the Hunter color (L*, a*, b*) parameters of the extrudates. Addition of BF resulted in corn extrudates with higher L* and lower a* and b* values. Higher ET resulted in dark colored extrudates with lower L* and a* value. Higher SS enhanced the lightness of the extrudates. Expansion of the extrudates increased with increase in the level of BF and ET. WAI of the extrudates decreased with BF whereas increased with SS. However, reversed effect of BF and SS on WSI was observed. Flextural strength of the extrudates increased with increase in SS followed by BF and ET. The addition of BF and higher ET resulted in extrudates with higher oil uptake.