Amphiphobic Nanostructured Coatings for Industrial Applications

The search for surfaces with non-wetting behavior towards water and low-surface tension liquids affects a wide range of industries. Surface wetting is regulated by morphological and chemical features interacting with liquid phases under different ambient conditions. Most of the approaches to the fabrication of liquid-repellent surfaces are inspired by living organisms and require the fabrication of hierarchically organized structures, coupled with low surface energy chemical composition. This paper deals with the design of amphiphobic metals (AM) and alloys by deposition of nano-oxides suspensions in alcoholic or aqueous media, coupled with perfluorinated compounds and optional infused lubricant liquids resulting in, respectively, solid⁻liquid⁻air and solid⁻liquid⁻liquid working interfaces. Nanostructured organic/inorganic hybrid coatings with contact angles against water above 170°, contact angle with n-hexadecane (surface tension γ = 27 mN/m at 20 °C) in the 140⁻150° range and contact angle hysteresis lower than 5° have been produced. A full characterization of surface chemistry has been undertaken by X-ray photoelectron spectroscopy (XPS) analyses, while field-emission scanning electron microscope (FE-SEM) observations allowed the estimation of coatings thicknesses (300⁻400 nm) and their morphological features. The durability of fabricated amphiphobic surfaces was also assessed with a wide range of tests that showed their remarkable resistance to chemically aggressive environments, mechanical stresses and ultraviolet (UV) radiation. Moreover, this work analyzes the behavior of amphiphobic surfaces in terms of anti-soiling, snow-repellent and friction-reduction properties-all originated from their non-wetting behavior. The achieved results make AM materials viable solutions to be applied in different sectors answering several and pressing technical needs.

A Mechanistic Explanation of the Peculiar Amphiphobic Properties of Hybrid Organic-Inorganic Coatings by Combining XPS Characterization and DFT Modeling

We report a combined X-ray photoelectron spectroscopy and theoretical modeling analysis of hybrid functional coatings constituted by fluorinated alkylsilane monolayers covalently grafted on a nanostructured ceramic oxide (Al2O3) thin film deposited on aluminum alloy substrates. Such engineered surfaces, bearing hybrid coatings obtained via a classic sol-gel route, have been previously shown to possess amphiphobic behavior (superhydrophobicity plus oleophobicity) and excellent durability, even under simulated severe working environments. Starting from XPS, SEM, and contact angle results and analysis, and combining it with DFT results, the present investigation offers a first mechanistic explanation at a molecular level of the peculiar properties of the hybrid organic-inorganic coating in terms of composition and surface structural arrangements. Theoretical modeling shows that the active fluorinated moiety is strongly anchored on the alumina sites with single Si-O-Al bridges and that the residual valence of Si is saturated by Si-O-Si bonds which form a reticulation with two vicinal fluoroalkylsilanes. The resulting hybrid coating consists of stable rows of fluorinated alkyl chains in reciprocal contact, which form well-ordered and packed monolayers.