Enhanced CO Oxidation and Cyclic Activities in Three-Dimensional Platinum/Indium Tin Oxide/Carbon Black Electrocatalysts Processed by Cathodic Arc Deposition

There have been extensive efforts to develop competitive electrocatalysts using carbon black (CB) supports for high-performance proton-exchange membrane fuel cells with less usage of Pt. Herein, we propose a very promising electrocatalyst architecture based on the three-dimensional Pt/indium tin oxide (ITO)/CB support structure which was enabled by a nonconventional deposition process ensuring very uniform impregnation of Pt and ITO nanoparticles into the CB network. The unusual scales of the Pt (∼1.9 nm) and ITO (∼5.6 nm) nanoparticles were directly related to unexpectedly better performance of the electrocatalytic activities. As a highlight, the electrochemical surface area of the electrocatalyst was maintained very well after the 3000 cycle-accelerated durability evaluation by demonstrating an excellent retention of ∼74.9%. Particularly, the CO tolerance exhibited a low value of ∼0.68 V as the absorption current peak, compared to ∼0.79 V for a commercial Pt/CB catalyst containing twice more Pt.

Bias Voltage Dependency of Structural and Bipolar Plate-Related Properties of Cathodic Arc-Deposited Carbon-Based Coatings

Carbon-based coatings composed of a chromium interlayer and a carbon top layer were deposited on stainless steel substrates via cathodic arc evaporation. During the carbon deposition, the bias voltage was varied between 900 and 1 V to investigate the influence on the structural, electrical, and electrochemical properties. Raman spectroscopy indicated a dependency of the intensity ratio and G peak position on the bias voltage, which can be attributed to an alteration of the structure. Transmission electron microscopy (TEM) cross-section investigations revealed a graphite-like structure for most carbon top layers but with an increasing amount of disordered fractions, eventually resulting in an amorphous structure at 1 V. To further examine the structure, electron energy loss spectroscopy (EELS) was used. In the high-loss region, distinct π* and σ* peaks could be observed, which agree well with the TEM results. Additionally, analysis of the low-loss region showed that the 1 V carbon top layer exhibits a shifted σ plasmon peak at 20 eV corresponding to an amorphous structure. The carbon-based coatings are highly conductive with low interfacial contact resistance values between 4 and 1.5 mΩ cm2 at 150 N cm-2. From a bias voltage of 200 V, the resistance increases. To evaluate the corrosion resistance, we conducted potentiodynamic polarization tests. At first, with decreasing bias voltage, the corrosion resistance increases and then decreases for both the 100 and 1 V samples. Considering the low thickness, the coating with a carbon top layer deposited at 600 V had the best corrosion resistance. In combination with the excellent contact resistance, the 600 V sample is a highly suitable coating for metallic bipolar plates.

Effect of N2/Ar Ratio on Wear Behavior of Multi-Element Nitride Coatings on AISI H13 Tool Steel

In this study, multi-element nitride coatings composed of (Ti, Cr, Cu, Al, Si)N were synthesized on H13 tool steel using cathodic arc deposition (CAD) technology. The N2/Ar flow ratio varied from 0 to 2 as the experimental parameter, and two targets, Ti-Cr-Cu and Al-Si alloys, were utilized simultaneously. The impact of the gas flow ratio on the coatings' abrasion properties was investigated, focusing on aspects, such as chemical composition, adhesion, hardness, and wear behavior. The experimental findings indicate that the coated specimens with a nitrogen reaction exhibit superior hardness and abrasion resistance compared to those without nitrogen use. While the surface roughness of the specimens tends to increase slightly with a higher N2/Ar ratio, the coating demonstrates improved hardness, adhesion, and abrasion resistance performance. In summary, the wear-resistant characteristics of H13 tool steel can be significantly enhanced when applying a CAD-(Ti, Cr, Cu, Al, Si)N film with a flow ratio of N2/Ar = 2.