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Krucińska I, Żywicka B, Komisarczyk A, Szymonowicz M, Kowalska S, Zaczyńska E, Struszczyk M, Czarny A, Jadczyk P, Umińska-Wasiluk B, Rybak Z, Kowalczuk M. Biological Properties of Low-Toxicity PLGA and PLGA/PHB Fibrous Nanocomposite Implants for Osseous Tissue Regeneration. Part I: Evaluation of Potential Biotoxicity. Molecules 2017; 22:molecules22122092. [PMID: 29186078 PMCID: PMC6149750 DOI: 10.3390/molecules22122092] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/24/2017] [Revised: 11/17/2017] [Accepted: 11/27/2017] [Indexed: 01/11/2023] Open
Abstract
In response to the demand for new implant materials characterized by high biocompatibility and bioresorption, two prototypes of fibrous nanocomposite implants for osseous tissue regeneration made of a newly developed blend of poly(l-lactide-co-glycolide) (PLGA) and syntheticpoly([R,S]-3-hydroxybutyrate), PLGA/PHB, have been developed and fabricated. Afibre-forming copolymer of glycolide and l-lactide (PLGA) was obtained by a unique method of synthesis carried out in blocksusing Zr(AcAc)4 as an initiator. The prototypes of the implants are composed of three layers of PLGA or PLGA/PHB, nonwoven fabrics with a pore structure designed to provide the best conditions for the cell proliferation. The bioactivity of the proposed implants has been imparted by introducing a hydroxyapatite material and IGF1, a growth factor. The developed prototypes of implants have been subjected to a set of in vitro and in vivobiocompatibility tests: in vitro cytotoxic effect, in vitro genotoxicity and systemic toxicity. Rabbitsshowed no signs of negative reactionafter implantation of the experimental implant prototypes.
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Hwang C, Song WJ, Han JG, Bae S, Song G, Choi NS, Park S, Song HK. Foldable Electrode Architectures Based on Silver-Nanowire-Wound or Carbon-Nanotube-Webbed Micrometer-Scale Fibers of Polyethylene Terephthalate Mats for Flexible Lithium-Ion Batteries. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2018; 30:1705445. [PMID: 29271509 DOI: 10.1002/adma.201705445] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/20/2017] [Revised: 11/06/2017] [Indexed: 06/07/2023]
Abstract
A crumply and highly flexible lithium-ion battery is realized by using microfiber mat electrodes in which the microfibers are wound or webbed with conductive nanowires. This electrode architecture guarantees extraordinary mechanical durability without any increase in resistance after folding 1000 times. Its areal energy density is easily controllable by the number of folded stacks of a piece of the electrode mat. Deformable lithium-ion batteries of lithium iron phosphate as cathode and lithium titanium oxide as anode at high areal capacity (3.2 mAh cm-2 ) are successfully operated without structural failure and performance loss, even after repeated crumpling and folding during charging and discharging.
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Roll-to-Roll Production of Spider Silk Nanofiber Nonwoven Meshes Using Centrifugal Electrospinning for Filtration Applications. Molecules 2020; 25:molecules25235540. [PMID: 33255885 PMCID: PMC7728303 DOI: 10.3390/molecules25235540] [Citation(s) in RCA: 15] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/30/2020] [Revised: 11/19/2020] [Accepted: 11/24/2020] [Indexed: 01/28/2023] Open
Abstract
Filtration systems used in technical and medical applications require components for fine particle deep filtration to be highly efficient and at the same time air permeable. In high efficiency filters, nonwoven meshes, which show increased performance based on small fiber diameters (e.g., using nanofibers), can be used as fine particle filter layers. Nanofiber nonwoven meshes made by electrospinning of spider silk proteins have been recently shown to exhibit required filter properties. Needle-based electrospinning, however, is limited regarding its productivity and scalability. Centrifugal electrospinning, in contrast, has been shown to allow manufacturing of ultrathin polymer nonwoven meshes in an efficient and scalable manner. Here, continuous roll-to-roll production of nonwoven meshes made of recombinant spider silk proteins is established using centrifugal electrospinning. The produced spider silk nanofiber meshes show high filter efficiency in the case of fine particulate matter below 2.5 µm (PM2.5) and a low pressure drop, resulting in excellent filter quality.
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Biological Properties of Low-Toxic PLGA and PLGA/PHB Fibrous Nanocomposite Scaffolds for Osseous Tissue Regeneration. Evaluation of Potential Bioactivity. Molecules 2017; 22:molecules22111852. [PMID: 29143781 PMCID: PMC6150223 DOI: 10.3390/molecules22111852] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/05/2017] [Revised: 10/19/2017] [Accepted: 10/24/2017] [Indexed: 11/18/2022] Open
Abstract
The aim of the study was to evaluate the biocompatibility and bioactivity of two new prototype implants for bone tissue regeneration made from biodegradable fibrous materials. The first is a newly developed poly(l-lactide-co-glycolide), (PLGA), and the second is a blend of PLGA with synthetic poly([R,S]-3-hydroxybutyrate) (PLGA/PHB). The implant prototypes comprise PLGA or PLGA/PHB nonwoven fabrics with designed pore structures to create the best conditions for cell proliferation. The bioactivity of the proposed implants was enhanced by introducing a hydroxyapatite material and a biologically active agent, namely, growth factor IGF1, encapsulated in calcium alginate microspheres. To assess the biocompatibility and bioactivity, allergenic tests and an assessment of the local reaction of bone tissue after implantation were performed. Comparative studies of local tissue response after implantation into trochanters for a period of 12 months were performed on New Zealand rabbits. Based on the results of the in vivo evaluation of the allergenic effects and the local tissue reaction 12 months after implantation, it was concluded that the two implant prototypes, PLGA + IGF1 and PLGA/PHB + IGF1, were characterized by high biocompatibility with the soft and bone tissues of the tested animals.
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Mei X, Lu L, Xie Y, Yu YX, Tang Y, Teh KS. Preparation of Flexible Carbon Fiber Fabrics with Adjustable Surface Wettability for High-Efficiency Electromagnetic Interference Shielding. ACS APPLIED MATERIALS & INTERFACES 2020; 12:49030-49041. [PMID: 33073568 DOI: 10.1021/acsami.0c08868] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/11/2023]
Abstract
In the 5G era, for portable electronics to operate at high performance and low power levels, the incorporation of superior electromagnetic interference (EMI) shielding materials within the packages is of critical importance. A desirable wearable EMI shielding material is one that is lightweight, structurally flexible, air-permeable, and able to self-clean. To this end, a bioinspired electroless silver plating strategy and a one-step electrodeposition method are utilized to prepare an EMI shielding fabric (CEF-NF/PDA/Ag/50-30) that possesses these desirable properties. Porous CEF-NF mats with a spatially distributed silver coating create efficient pathways for electron movement and enable a remarkable conductivity of 370 S mm-1. When tested within a frequency range of 8.2-12.4 GHz, this highly conductive fabric not only achieves an EMI shielding effectiveness (EMI SE of 101.27 dB at 5028 dB cm2 g-1) comparable to a very thin and light metal but also retains the unique properties of fabrics-being light, structurally flexible, and breathable. In addition, it exhibits a high contact angle (CA) of 156.4° with reversible surface wettability. After having been subjected to 1000 cycles of bending, the performance of the fabric only decreases minimally. This strategy potentially provides a novel way to design and manufacture an easily integrated EMI shielding fabric for flexible wearable devices.
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He C, Ke M, Zhong Z, Ye Q, He L, Chen Y, Zhou J. Effect of the Degree of Acetylation of Chitin Nonwoven Fabrics for Promoting Wound Healing. ACS APPLIED BIO MATERIALS 2021; 4:1833-1842. [PMID: 35014529 DOI: 10.1021/acsabm.0c01536] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/26/2022]
Abstract
Chitin and chitosan have been extensively used as wound dressings because of their special functions to promote wound healing. However, there was little focus on the effects of the degree of acetylation (DA) on wound healing. In this work, the regenerated chitin nonwoven fabrics with DA values of 90, 71, 60, and 42% were prepared, and the morphology and physical performances of the fabrics were characterized. Moreover, the effects of DA of the chitin nonwoven fabrics on wound recovery were studied with a full-thickness skin defect model in rats. In vitro experiments indicated that the chitin nonwoven fabrics exhibited good biocompatibility and blood compatibility and a low blood-clotting index (BCI). In vivo experiments revealed that the chitin nonwoven fabrics could accelerate wound healing more effectively than gauze by promoting re-epithelialization and collagen deposition as well as by stimulating neovascularization. The results of the wound healing process showed that DA of the chitin nonwoven fabrics had a profound effect on promoting wound healing. Notably, the regenerated chitin nonwoven fabrics with 71% DA significantly improved the wound healing compared to the commercial wound dressing Algoplaque film. Therefore, the regenerated chitin nonwoven fabrics are promising candidates for wound healing.
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Claramunt J, Ventura H, Fernández-Carrasco LJ, Ardanuy M. Tensile and Flexural Properties of Cement Composites Reinforced with Flax Nonwoven Fabrics. MATERIALS 2017; 10:ma10020215. [PMID: 28772573 PMCID: PMC5459217 DOI: 10.3390/ma10020215] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/19/2016] [Revised: 01/27/2017] [Accepted: 02/20/2017] [Indexed: 11/23/2022]
Abstract
The aim of this study is to develop a process to produce high-performance cement-based composites reinforced with flax nonwoven fabrics, analyzing the influence of the fabric structure—thickness and entanglement—on mechanical behavior under flexural and tensile loadings. For this purpose, composite with flax nonwoven fabrics with different thicknesses were first prepared and their cement infiltration was evaluated with backscattered electron (BSE) images. The nonwoven fabrics with the optimized thickness were then subjected to a water treatment to improve their stability to humid environments and the fiber-matrix adhesion. For a fixed thickness, the effect of the nonwoven entanglement on the mechanical behavior was evaluated under flexural and direct tension tests. The obtained results indicate that the flax nonwoven fabric reinforcement leads to cement composites with substantial enhancement of ductility.
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Liu JD, Du XY, Hao LW, Li Q, Chen S. Macroscopic Self-Assembly of Gel-Based Microfibers toward Functional Nonwoven Fabrics. ACS APPLIED MATERIALS & INTERFACES 2020; 12:50823-50833. [PMID: 33108153 DOI: 10.1021/acsami.0c14421] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/11/2023]
Abstract
Macroscopic self-assembly has increasingly attracted numerous concerns because of the facile fabrication of complex structures and diversified morphologies. Key challenges still remain to design high-performance building blocks to increase the efficiency and diversity of macroscopic self-assembly. Here, we designed triple noncovalent interactions (carboxyl-Zn2+ coordination, host-guest interactions, and hydrogen bonding interactions) to enhance the interactions between self-healing fibers, constructing multidimensional nonwoven fiber-based fabrics through macroscopic self-assembly without further postprocessing. Profiled from the strong interactions generated from triple noncovalent interactions, ordered two-dimensional plane and three-dimensional spiral gel fabrics were fabricated using polyvinyl pyrrolidone/gel-based fibers as building blocks toward a human motion sensor. Moreover, we demonstrated that the macroscopic self-assembly strategy is universal to construct three-dimensional film-based fabrics toward wound dressing based on the triple noncovalent interactions between two-dimensional films. This macroscopic self-assembly approach provides an alternative strategy to fabricate gel fabrics for various applications.
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Jayawardana K, Ovenden NC, Cottenden A. Quantifying the Frictional Forces between Skin and Nonwoven Fabrics. Front Physiol 2017; 8:107. [PMID: 28321192 PMCID: PMC5338297 DOI: 10.3389/fphys.2017.00107] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/30/2016] [Accepted: 02/09/2017] [Indexed: 11/13/2022] Open
Abstract
When a compliant sheet of material is dragged over a curved surface of a body, the frictional forces generated can be many times greater than they would be for a planar interface. This phenomenon is known to contribute to the abrasion damage to skin often suffered by wearers of incontinence pads and bed/chairbound people susceptible to pressure sores. Experiments that attempt to quantify these forces often use a simple capstan-type equation to obtain a characteristic coefficient of friction. In general, the capstan approach assumes the ratio of applied tensions depends only on the arc of contact and the coefficient of friction, and ignores other geometric and physical considerations; this approach makes it straightforward to obtain explicitly a coefficient of friction from the tensions measured. In this paper, two mathematical models are presented that compute the material displacements and surface forces generated by, firstly, a membrane under tension in moving contact with a rigid obstacle and, secondly, a shell-membrane under tension in contact with a deformable substrate. The results show that, while the use of a capstan equation remains fairly robust in some cases, effects such as the curvature and flaccidness of the underlying body, and the mass density of the fabric can lead to significant variations in stresses generated in the contact region. Thus, the coefficient of friction determined by a capstan model may not be an accurate reflection of the true frictional behavior of the contact region.
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Nomata H, Nakaishi M, Takakuda K. Enhanced biological fixation of ligaments to bone tissues utilizing chitin fabrics. J Biomed Mater Res B Appl Biomater 2017; 106:2355-2360. [PMID: 29140580 DOI: 10.1002/jbm.b.34044] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/23/2017] [Revised: 06/23/2017] [Accepted: 10/31/2017] [Indexed: 12/27/2022]
Abstract
In ligament reconstruction involving anterior cruciate ligament surgery, biological fixation between the transferred ligament and bone tissue is critical for achieving successful outcomes. Here, we administered chitin fabrics into the bone tunnels and evaluated their efficacy in promoting biological fixation. An animal model on the rat's patellar ligament was employed. First, bone tunnels were created in the lateral condyle of the femur. The ligament was then separated from the tibial tuberosity, and half was inserted into the tunnel and fixed with the use of end button. Animals in the experimental group were treated with microfiber nonwoven chitin fabric, whereas control animals received no treatment. Specimens were collected at 2, 4, and 6 weeks after surgery, and the fixation strength was measured by mechanical tests. Histological sections were prepared from samples prepared 4 weeks after surgery, and the diameter of bone tunnel and the width ratio of collagenous tissue in the bone tunnel were measured. Administration of chitin significantly increased the mean fixation strength at 4 and 6 weeks after surgery. Furthermore, chitin also promoted bone formation in the bone tunnel and increased the density of collagen fibers. Thus, microfiber nonwoven chitin fabric enhanced the biological fixation of the ligament to the bone tissue. © 2017 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 106B: 2355-2360, 2018.
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Lee K, Choi JH, Lee HM, Kim KJ, Choi JW. Solution-Processed Metal Coating to Nonwoven Fabrics for Wearable Rechargeable Batteries. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2018; 14:e1703028. [PMID: 29280275 DOI: 10.1002/smll.201703028] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/01/2017] [Revised: 10/16/2017] [Indexed: 06/07/2023]
Abstract
Wearable rechargeable batteries require electrode platforms that can withstand various physical motions, such as bending, folding, and twisting. To this end, conductive textiles and paper have been highlighted, as their porous structures can accommodate the stress built during various physical motions. However, fabrics with plain weaves or knit structures have been mostly adopted without exploration of nonwoven counterparts. Also, the integration of conductive materials, such as carbon or metal nanomaterials, to achieve sufficient conductivity as current collectors is not well-aligned with large-scale processing in terms of cost and quality control. Here, the superiority of nonwoven fabrics is reported in electrochemical performance and bending capability compared to currently dominant woven counterparts, due to smooth morphology near the fiber intersections and the homogeneous distribution of fibers. Moreover, solution-processed electroless deposition of aluminum and nickel-copper composite is adopted for cathodes and anodes, respectively, demonstrating the large-scale feasibility of conductive nonwoven platforms for wearable rechargeable batteries.
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The Environmental Impacts of Disposable Nonwoven Fabrics during the COVID-19 Pandemic: Case Study on the Francesc de Borja Hospital. Polymers (Basel) 2023; 15:polym15051130. [PMID: 36904371 PMCID: PMC10007315 DOI: 10.3390/polym15051130] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/12/2022] [Revised: 02/20/2023] [Accepted: 02/22/2023] [Indexed: 03/06/2023] Open
Abstract
Hospitals generate huge amounts of nonwoven residues daily. This paper focused on studying the evolution of nonwoven waste generated in the Francesc de Borja Hospital, Spain, over the last few years and its relation to the COVID-19 pandemic. The main objective was to identify the most impacting pieces of nonwoven equipment in the hospital and to analyze possible solutions. The carbon footprint of the nonwoven equipment was studied through a life-cycle assessment. The results showed an apparent increase in the carbon footprint in the hospital from 2020. Additionally, due to the higher annual volume, the simple nonwoven gown used primarily for patients had a higher carbon footprint over a year than the more sophisticated surgical gowns. It can be concluded that developing a local circular economy strategy for medical equipment could be the solution to avoid the enormous waste generation and the carbon footprint of nonwoven production.
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Kim HJ, Kang GH, Kim SH, Park S. Enhancement in Electromagnetic Wave Shielding Effectiveness through the Formation of Carbon Nanofiber Hybrids on Carbon-Based Nonwoven Fabrics. NANOMATERIALS (BASEL, SWITZERLAND) 2021; 11:2910. [PMID: 34835674 PMCID: PMC8624530 DOI: 10.3390/nano11112910] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/09/2021] [Revised: 10/25/2021] [Accepted: 10/28/2021] [Indexed: 11/16/2022]
Abstract
The selective hybrid formation of numerous tiny carbon nanofibers (CNFs) in carbon-based nonwoven fabrics (c-NFs), namely CNFs formed only on the surfaces of individual carbon fibers (i-CFs) constituting c-NFs and not on the surfaces of carbon microcoils (CMCs), could be formed by the incorporation of H2 gas flow into the C2H2 + SF6 gas flow in a thermal chemical vapor deposition system. On the other hand, the nonselective hybrid formation of numerous tiny CNFs in c-NFs, that is, tiny CNFs formed on the surfaces of both i-CFs and CMCs, could be achieved by simply modulating the SF6 gas flow on and off in continuous cycles during the reaction. Detailed mechanisms are suggested for the selective or nonselective formation of tiny CNFs in c-NFs. Furthermore, the electromagnetic wave shielding effectiveness (SE) values of the samples were investigated across operating frequencies in the 8.0-12.0 GHz range. Compared with previously reported total SE values, the presently measured values rank in the top tier. Although hybrid formation reduced the electrical conductivity of the native c-NFs, the total SE values of the native c-NFs greatly increased following hybrid formation. This dramatic improvement in the total SE values is ascribed to the increased thickness of c-NFs after hybrid formation and the electromagnetic wave absorption enhancement caused by the intrinsic characteristics of CMCs and the numerous intersections of tiny CNFs.
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Reinforcement Effects of Shear Thickening Fluid over Mechanical Properties of Nonwoven Fabrics. Polymers (Basel) 2022; 14:polym14224816. [PMID: 36432943 PMCID: PMC9695444 DOI: 10.3390/polym14224816] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/21/2022] [Revised: 11/04/2022] [Accepted: 11/07/2022] [Indexed: 11/12/2022] Open
Abstract
Conventional personal protective equipment is usually made in multilayer stacks, and appears clumsy and uncomfortable, offering limited protection. In recent years, a newly-developed nanosuspension, shear thickening fluids (STFs), has been commonly applied to buffer and shock absorption. In this study, nonwoven fabrics are impregnated with 30 wt%, 35 wt%, or 40 wt% STF in order to strengthen the interaction among fibers. The resultant STF composite nonwoven fabrics are observed for their morphology, and tested for their tensile strength, tearing strength, bursting strength, and dynamic impact resistance, thereby examining the damage resistance of the materials. The SEM images indicate that the fibers are adhered with a tremendous amount of silicon dioxide (SiO2) particulates with a rise in the STF concentration, due to which the smooth fibers become rough. Moreover, the mechanical test results indicate that a rise in the STF concentration improves the frictional force during the relative motion of fibers, which subsequently mechanically strengthens the STF composite nonwoven fabrics. The dynamic impact test results show that when the STF concentration increases from 30 wt% to 35 wt%, the materials exhibit dynamic impact strength that is significantly improved to 51.9%. Nonetheless, significant improvement in dynamic impact strength is absent when the STF concentration increases to 40 wt%. To sum up, a critical value of STF concentration has a positive influence over the mechanical strengths of STF composite nonwoven fabrics.
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Construction Sheets Made of High-Performance Flame-Retardant Nonwoven Fabrics and Combustion-Resistant Polyurethane Foam: Preparation Process and Property Evaluations. Polymers (Basel) 2023; 15:polym15040953. [PMID: 36850236 PMCID: PMC9964658 DOI: 10.3390/polym15040953] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/27/2022] [Revised: 02/01/2023] [Accepted: 02/10/2023] [Indexed: 02/17/2023] Open
Abstract
In this study, nonwoven fabrics, rigid polyurethane foam (RPUF), Basalt woven fabrics, and an aluminum foil film mold are used to produce multi-functional composite sheets with flame-retardant, sound-absorbing, and electromagnetic-shielding functions. The nonwoven layer is composed of Nomex fibers, flame-retardant PET fibers, and low-melting-point (LMPET) fibers via the needle rolling process. The optimal Nomex fiber/flame-retardant PET fiber/LMPET fiber (N/F/L) nonwoven fabrics are then combined with rigid polyurethane (PU) foam, Basalt woven fabric, and an aluminum foil film mold, thereby producing nonwoven/rigid polyurethane foam/Basalt woven fabric composite sheets that are wrapped in the aluminized foil film. The test results indicate that formed with a foaming density of 60 kg/m3 and 10 wt% of a flame retardant, the composite sheets exhibit electromagnetic interference shielding efficacy (EMI SE) that exceeds 40 dB and limiting oxygen index (LOI) that is greater than 26. The efficient and highly reproducible experimental design proposed in this study can produce multifunctional composite sheets that feature excellent combustion resistance, sound absorption, and EMI SE and are suitable for use in the transportation, industrial factories, and building wall fields.
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Tertyshnaya YV, Podzorova MV, Varyan IA, Tcherdyntsev VV, Zadorozhnyy MY, Medvedeva EV. Promising Agromaterials Based on Biodegradable Polymers: Polylactide and Poly-3-Hydroxybutyrate. Polymers (Basel) 2023; 15:polym15041029. [PMID: 36850312 PMCID: PMC9963028 DOI: 10.3390/polym15041029] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/31/2023] [Revised: 02/13/2023] [Accepted: 02/15/2023] [Indexed: 02/22/2023] Open
Abstract
Electrospun fabrics have unique properties due to their uniform morphology and high surface area to volume ratio. Ultrathin nonwoven fabrics are produced for many applications: biomedical, nanosensors, tissue engineering and filtration systems. In this work, nonwoven polylactide, polylactide/natural rubber, poly-3-hydroxybutyrate, and poly-3-hydroxybutyrate/nitrile butadiene rubber fabrics were prepared by electrospinning methods. The obtained fabric samples were used as substrates for the growth of winter wheat seeds "Yubileinaya 100" (Triticum aestivum L.). The stimulating effect of polymer substrates on seed germination and plant growth was shown. The structure and properties of nonwoven agromaterials were controlled by differential scanning calorimetry, IR-spectroscopy, and optical microscopy. The mechanical properties of the obtained fabrics before and after their utilization as substrates were studied. After the wheat growing experiment, the degree of crystallinity of PHB and PHB/NBR samples decreased by 12% and they completely lost their mechanical properties. It is shown that the main factors providing the efficiency of seed growth technology on polymer substrates are the chemical nature and structure of the biodegradable matrix.
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Functional Properties of Nonwovens as an Insulating Layer for Protective Gloves. Polymers (Basel) 2023; 15:polym15030785. [PMID: 36772086 PMCID: PMC9921615 DOI: 10.3390/polym15030785] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/16/2023] [Revised: 01/30/2023] [Accepted: 01/31/2023] [Indexed: 02/09/2023] Open
Abstract
The basic intention of the present work is to analyze the influence of the incorporated microporous membrane and the technology of the needling process on the functional properties of nonwovens designed as an insulating layer for protective gloves for protection against high temperatures. The investigated nonwovens are produced in carded nonwoven formation and mechanically bonded with needle bonding. The studied nonwovens contain a microporous membrane of polyester (PES) with a thickness of 20 µm (samples marked as ST and STL). In the theoretical part of the research work, the nonwovens and some technology stages are presented. The experimental part of the present work deals with the mechanical properties: breaking stress and strain, viscoelastic properties (yield strength, elastic modulus) and elastic recovery after cyclic loading and thermal conduction. In the experimental part, permeability properties (water vapor permeability, air permeability) are also analyzed. The results of the investigation show that the samples marked as ST and STL, which contain a microporous PES membrane, have a higher breaking stress than the samples marked as T and TL without the microporous PES membrane. Samples marked as ST and STL also exhibit higher values of elongation at break and limit of recoverable deformation (stress and strain at yield) and a lower modulus of elasticity than samples marked as T and TL. The samples marked as ST and STL are mechanically bonded to the lamellar plate using forked needles and therefore have a textured (ribbed) shape that affects the improved mechanical properties. The TL and STL samples, which contain a microporous PES membrane, have higher elastic recovery and lower air permeability than the T and TL samples, while water vapor permeability is lower only for the ST sample.
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Kim K, Kim G, Kim D. Effect of Carboxymethyl Cellulose and Polyvinyl Alcohol on the Dispersibility and Chemical Functional Group of Nonwoven Fabrics Composed of Recycled Carbon Fibers. MATERIALS (BASEL, SWITZERLAND) 2024; 17:4209. [PMID: 39274599 PMCID: PMC11396674 DOI: 10.3390/ma17174209] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/01/2024] [Revised: 08/21/2024] [Accepted: 08/22/2024] [Indexed: 09/16/2024]
Abstract
In this study, recycled carbon fibers (rCFs) recovered from waste carbon composites were used to manufacture wet-laid nonwoven fabrics. The aim was to improve dispersibility by investigating the changes in the dispersibility of carbon fibers (CFs) based on the content of the dispersant carboxymethyl cellulose (CMC) and the binder polyvinyl alcohol (PVA), and the length and basis weight of the CFs. In addition, the chemical property changes and oxygen functional group mechanisms based on the content of the CMC dispersant and PVA binder were investigated. The nonwoven fabrics made with desized CFs exhibited significantly improved dispersibility. For nonwoven fabrics produced with a fixed binder PVA content of 10%, optimal dispersibility was achieved at a dispersant CMC concentration of 0.4%. When the dispersant CMC concentration was fixed at 0.4% and the binder PVA content at 10%, the best dispersibility was observed at a CF length of 3 mm, while the maximum tensile strength was achieved at a fiber length of 6 mm. Dispersibility remained almost consistent across different basis weights. As the dispersant CMC concentration increased from 0.2% to 0.6%, the oxygen functional groups, such as carbonyl group (C=O), lactone group (O=C-O), and natrium hydroxide (NaOH), also increased. However, hydroxyl group (C-O) decreased. Moreover, the contact angle decreased, while the surface free energy increased. On the other hand, when the dispersant CMC concentration was fixed at 0.4%, the optimal binder PVA content was found to be 3%. As the binder PVA content increased from 0% to 10%, the formation of hydrogen bonds between the CMC dispersant and the PVA binder led to an increase in C=O and O=C-O bonds, while C-O and NaOH decreased. As the amount of oxygen increased, the contact angle decreased and the surface free energy increased.
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Šajn Gorjanc D, Kostajnšek K. Permeable Properties of Hygienic Nonwovens Bonded Using Mechanical, Chemical, and Thermal Techniques. Polymers (Basel) 2024; 16:1132. [PMID: 38675051 PMCID: PMC11053445 DOI: 10.3390/polym16081132] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/19/2024] [Revised: 04/11/2024] [Accepted: 04/13/2024] [Indexed: 04/28/2024] Open
Abstract
The demand for hygienic nonwovens has increased, especially since 2020. As expected, the market for nonwovens showed an increase during the COVID-19 outbreak, especially in the medical and hygienic nonwovens sector. The aim of this study is to analyse the influence of the permeability properties of hygienic nonwovens that have been mechanically, chemically, and thermally bonded. Hygienic nonwovens are lightweight (from 20 to 120 g/m2), produced by carding (roller carding), and are bonded using three different bonding processes (mechanical, thermal, and chemical). Hygienic nonwovens are intended for protective clothing in hospitals. For the experimental part, the seven different nonwovens used for hygienic purposes were produced using the dry laying process. The samples were produced in Tosama, a factory for sanitary supplies. The research results show that the nonwoven bonding processes have a significant influence on the structural, mechanical, and permeability properties.
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Mizuuchi Y, Hata Y, Sawada T, Serizawa T. Surface-mediated self-assembly of click-reactive cello-oligosaccharides for fabricating functional nonwoven fabrics. SCIENCE AND TECHNOLOGY OF ADVANCED MATERIALS 2024; 25:2311052. [PMID: 38361530 PMCID: PMC10868462 DOI: 10.1080/14686996.2024.2311052] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/20/2023] [Accepted: 01/23/2024] [Indexed: 02/17/2024]
Abstract
Polymer fabrics are versatile materials used in various fields. Surface modification methods for hydrophobic polymer fibers have been developed to endow the materials with water wettability and functionality. Nevertheless, it remains a challenge to freely introduce functional groups to polymer fiber surfaces in a simple manner. Herein, we report the decoration of nonwoven fabric surfaces with azidated cello-oligosaccharide assemblies via molecular self-assembly. Cello-oligosaccharides with a terminal azido group were enzymatically synthesized and allowed to self-assemble in polyolefin, polyester, and vinylon nonwoven fabrics. It was found that the functional oligosaccharides formed bark-like assemblies on the nonwoven fiber surfaces, probably through heterogeneous nucleation. The hydrophilic oligosaccharide assemblies made the hydrophobic nonwoven surfaces water-wettable. Moreover, the azido group at oligosaccharide terminal was available for the post-functionalization of the modified nonwovens. In fact, an antigen was successfully conjugated to the modified nonwovens via the click chemistry. The antigen-conjugated nonwovens were useful for the specific and quantitative detection of a corresponding antibody. Our findings demonstrate the great potential of cello-oligosaccharide assembly for the functionalization of fabrics and other polymeric materials.
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Kubátová H, Roupcová P, Klouda K, Bátrlová K. Toxicity testing of nonwovens used for production of respiratory protective equipment. Cent Eur J Public Health 2023; 31:74-80. [PMID: 37086425 DOI: 10.21101/cejph.a7429] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/10/2022] [Accepted: 03/27/2023] [Indexed: 04/23/2023]
Abstract
OBJECTIVES During the covid-19 pandemic, protective equipment such as respirators and masks were widely used to protect respiratory tract. This disposable protective equipment is usually made from plastic fibre-based nonwoven fabrics. If used masks and respirators are improperly discarded, they pollute the environment by becoming a source of micro and nanoplastics. The aim of the study was to find out how stable the materials of protective equipment are and how released nano and microplastics can affect aquatic and soil organisms. MATERIALS The input materials used to produce respirators and masks were tested for their thermal stability and resistance to the release of plastic particles into the environment. To determine the thermal stability of the materials, a simultaneous thermal analysis - thermogravimetry (TGA) and differential scanning calorimetry (DSC) were performed. RESULTS Materials of masks and respirators are stable at temperatures common to temperate climate zone. However, the possible effects of chemical reactions of the materials with the environment were not considered during the measurement. The materials were also subjected to ecotoxicity tests according to European standards. CONCLUSION While the leachate obtained by shaking the materials in water did not show acute toxicity to the selected aquatic organisms, the material itself had a significant effect on selected soil organisms (springtails).
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