Effects of feed form and energy levels on growth performance, carcass yield and nutrient digestibility in broilers

Feed form is well recognized to improve broiler performance, specially by increasing feed intake (FI). However, when different diet energy levels are used, the results differ in the literature. Therefore, this experiment was conducted to evaluate the influence of feed form and dietary metabolizable energy (ME) levels on broiler performance, carcass yield and on the digestibility of DM, CP, starch and gross energy. In total, 1152 male Cobb 500 broilers were evaluated between 35 and 47 days. The birds were distributed according to a completely randomized design in a 2 × 4 factorial arrangement, consisting of two feed forms (mash or pellet) and four ME levels (12.73, 13.06, 13.40 or 13.73 MJ/kg), totaling eight treatments with eight replicates of 18 birds. Broilers fed the lowest ME level presented the lowest weight gain (WG) and worst feed per unit gain (P < 0.01). Metabolizable energy intake increased (P < 0.01) with progressive increments of ME, which, however, did not affect caloric conversion (CC, P > 0.05). Pelleted diets promoted higher FI, WG, ME intake (P < 0.01) and better feed per unit gain and CC (P < 0.05) compared with mash. In mash diets, increasing dietary ME levels promoted a linear increase in WG (P < 0.01) and reduced feed per unit gain (P ≤ 0.05), but did not affect FI (P > 0.05). In pelleted diets, on the other hand, increasing ME levels linearly reduced FI (P < 0.05) and feed per unit gain (P < 0.01). Broilers fed pelleted diets presented higher abdominal fat deposition than those fed mash (P < 0.05). Increasing ME levels reduced the coefficients of ileal apparent digestibility of DM (P < 0.01) and total starch (P < 0.05) but did not affect the digestibility of other evaluated nutrients. The digestibility of all nutrients was lower when pelleted diets were fed compared with mash. Increasing inert material inclusion in the diets at the expense of soybean oil to reduce dietary ME levels promoted higher pellet durability index values (P < 0.05) and the percentage of fines (P < 0.01). Overall, the results suggest that pelleted diets promote better broiler performance because they increase FI, since the digestibility of dietary fractions is reduced. Chickens consuming low-energy pelleted diets may increase FI to compensate for energy deficit. In contrast, broilers fed mash diets may have reached their maximum intake capacity and did not regulate FI by changing feed energy density. When feeding pelleted diets, dietary energy reduction should be considered to reduce feed costs and to improve the carcass quality of broilers.

Pelleting of a Total Mixed Ration Affects Growth Performance of Fattening Lambs

Feeding pelleted total mixed rations (TMR) instead of traditional loose concentrate plus forage to fattening lambs is an emerging practice. This study aimed to determine the effects of feeding pelleted TMR to fattening lambs on feed intake behaviour, growth performance, feed digestion, rumen fermentation characteristics, rumen microbial community, serum parameters, slaughter performance, meat quality, and the economic outcome. Two physical forms (pelleted vs. un-pelleted) of TMR composed of the same ingredients with the same particle sizes were compared in three animal experiments. Feed intake and average daily gain were higher when the TMR was pelleted, but apparent total tract digestibility of nutrients (organic matter, crude protein, neutral detergent fibre, acid detergent fibre, and ether extract) and serum parameters were not affected and apparent total tract dry matter digestibility was slightly lower. Feeding pelleted TMR increased total short-chain fatty acid concentration and decreased rumen pH. Rumen microbial community was not affected by the physical form of the TMR at phylum level but changed slightly at genus level. Liveweight at slaughter and hot carcass weight were higher for lambs fed the pelleted compared to the un-pelleted TMR, while dressing percentage and meat quality were not affected. In conclusion, feeding pelleted TMR improves growth performance of fattening lambs mainly due to an increase in feed intake. Feeding pelleted TMR is a feasible strategy for intensive lamb fattening operations.

Evaluation of lipid matrix microencapsulation for intestinal delivery of thymol in weaned pigs

Essential oils (EO) are defined as plant-derived natural bioactive compounds, which can have positive effects on animal growth and health due to their antimicrobial and antioxidative properties. However, EO are volatile, can evaporate quickly, and be rapidly absorbed in the upper gastrointestinal tract. Also, due to their labile nature, the stability of EO during feed processing is often questionable, leading to variations in the final concentration in feed. Encapsulation has become one of the most popular methods of stabilizing EO during feed processing, storage, and delivery into the lower gut. The objectives of the present study were to 1) evaluate the stability of thymol microencapsulated in combination with organic acids in commercially available lipid matrix microparticles during the feed pelleting process and storage; 2) validate and demonstrate the slow release of thymol from the lipid matrix microparticles in a simulated pig gastric fluid (SGF) and a simulated pig intestinal fluid (SIF); and 3) evaluate in vivo release of thymol from the lipid matrix microparticles along the pig gut. The results showed that thymol concentration was not significantly different in the mash and pelleted feeds (P > 0.05). In the in vitro study, 26.04% thymol was released in SGF, and the rest of the thymol was progressively released in SIF until completion, which was achieved by 24 h. The in vivo study showed that 15.5% of thymol was released in the stomach, and 41.85% of thymol was delivered in the mid-jejunum section. Only 2.21% of thymol was recovered in feces. In conclusion, the lipid matrix microparticles were able to maintain the stability of thymol during a feed pelleting process and storage and allow a slow and progressive intestinal release of thymol in weaned pigs.

Evaluation of Extrusion Temperatures, Pelleting Parameters, and Vitamin Forms on Vitamin Stability in Feed

Simple Summary

Since African Swine Fever is a pandemic in China, the Chinese feed mills implemented specific thermal processing to inactivate the virus. Farmers and animal nutritionists gradually focus on the destructive effects of feed processing on substances, e.g., vitamins, because vitamins are labile nutrients that are sensitive to the chemical and physical factors during thermal processing. The objectives of this study were to determine the effects of vitamin forms, extrusion temperature, and pelleting parameters on vitamin stability, and to determine which vitamins are destroyed by thermal processing. The deleterious impact of feed processing is of practical relevance to vitamin stability. The majority of B complex vitamins have great stability in feed processing, but the stability of fat-soluble vitamins was negatively affected by feed processing. In addition, microencapsulated vitamins had greater stability compared to non-microencapsulated vitamins. Based on the current results, decreasing the strength of feed processing and choice of suitable forms of the vitamin could be recommended in feed production.

Abstract

Two experiments were conducted to determine the stability of microencapsulated and non-microencapsulated forms of vitamins in diets during extrusion and pelleting. We investigated the recovery of vitamins in swine diets after extrusion at 100 °C, 140 °C, or 180 °C. Next, two diets were conditioned at 65 °C (low temperature; LT) or 85 °C (high temperature; HT), and pellets were formed using a 2.5 × 15.0 mm (low length-to-diameter ratio; LR) or 2.5 × 20.0 mm (high length-to-diameter ratio; HR) die. The extrusion temperature had a significant effect on the recovery of vitamins E, B₁, B₂, B₃, and B₅ in the diets. The diet extruded at 100 °C had higher B₁, B₂, B₃, and B₅ vitamin recoveries than diets extruded at 140 °C and 180 °C. Microencapsulated vitamins A and K₃ had greater stability than non-microencapsulated vitamins A and K₃ at 100 °C and 140 °C extrusion. In the diet extruded at 180 °C, microencapsulated vitamins A, D₃, and K₃ had higher recoveries than non-microencapsulated vitamins A, D₃, and K₃. The recovery of vitamin K₃ in diets after LTLR (low temperature + low length-to-diameter ratio) or HTLR (high temperature + low length-to-diameter ratio) pelleting was greater (p < 0.05) than after LTHR (low temperature + high length-to-diameter ratio) and HTHR (high temperature + high length-to-diameter ratio) pelleting. Our results clearly show that low extrusion temperature and low pellet temperature, and a low length-to-diameter ratio (L:D ratio) for pellet mill die are recommended for pig feed. Moreover, microencapsulated vitamins had greater stability compared to non-microencapsulated vitamins.

Effects of processing methods (rolling vs. pelleting vs. steam-flaking) of cool-season adapted oats on dairy cattle production performance and metabolic characteristics compared with barley

Several processing techniques can be used to slow the degradation rate in the rumen and thus provide more bypass crude protein (CP) and starch to the small intestine. The aim of this study was to evaluate the effects of processing methods on cool-season adapted oat grain compared with dry-rolled barley grain, when fed as total mixed ration (TMR) for lactating dairy cows. Eight lactating Holstein cows were used in a replicated 4 × 4 Latin square design with 21-d periods and fed TMR with 1 of 4 treatments: dry-rolled oats, steam-flaked oats, pelleted oats, or dry-rolled barley. Dry matter intake (DMI) ranged from 28.19 to 31.61 kg/d and was lower for rolled oats compared with pelleted oats. Despite the nutrient intake being higher for cows fed pelleted oats, those fed rolled oats had the highest milk production and milk fat percentage (49.23 kg/d and 4%, respectively). Ruminal fermentation characteristics were similar across treatments, with only significant differences in concentrations of acetate (lowest for pelleted oats) and total short-chain fatty acids (highest value for rolled barley) and a lower pH for flaked oats at the 9-h and 12-h points. Dietary treatments did not affect total-tract digestibility of dry matter, organic matter, or CP; digestibility of starch was the lowest for rolled barley (89.04%). Measured blood metabolites, urea, glucose, and β-hydroxybutyrate, were not affected by dietary treatment. Purine derivatives and microbial N supply were also unaffected by dietary treatments. Cows fed flaked oat-based TMR showed the lowest N excretion in milk; however, the lack of difference between diets with regard to urinary N and fecal N excretion resulted in no significant changes in N balance between diets. Therefore, rolled oats allow cows to have higher milk production with lower DMI compared with all other treatments in this study.

Thermal processing of corn and physical form of broiler diets

This study aimed to assess the effect of preprocessing of corn and of physical form of diets on growth performance, carcass yield, and nutrient digestibility in broilers and also the influence of corn processing on pellet quality. A total of 1,080 male Cobb chicks from 1 to 35 D were evaluated. Birds were distributed according to a completely randomized design in a 3 × 2 factorial arrangement, with 3 types of corn processing (unprocessed, pelleted, or expanded), and 2 diet physical forms (mash or pelleted), totaling 6 treatments and 9 replicates with 20 birds. The data were submitted to ANOVA, and means were compared by Tukey's test (P < 0.05). There was no interaction between the physical form and preprocessing of corn for any of the studied variables (P > 0.05). The use of expanded corn in the diets before pelleting resulted in higher pellet durability index and lower amount of fines (P < 0.05) when compared with unprocessed corn. Broilers fed pelleted diets had higher feed intake (FI) and weight gain (WG; P < 0.001), higher amounts of abdominal fat (P < 0.05), and lower ileal digestible energy (IDE, P = 0.05) than those fed mash. There was no effect of the feed form on nutrient digestibility (P > 0.05). Broilers fed diets with unprocessed corn had higher FI when compared to those fed diets with expanded or pelleted corn (P < 0.001). The use of pelleted corn resulted in lower WG than the other processing methods (P < 0.01). The corn expansion process improved feed conversion ratio and adjusted feed conversion ratio (P < 0.001). Inclusion of expanded corn improved the coefficient of apparent ileal digestibility of DM, CP, starch, and IDE (P < 0.05) in comparison with unprocessed corn. It is concluded that pelleted diets improve broiler performance. The corn expansion can be used to improve physical quality of the diets and broilers growth performance and nutrient digestibility.

Stability of four commercial phytase products under increasing thermal conditioning temperatures

Phytase is a feed-grade enzyme frequently added to swine diets to help improve the digestibility of phytate phosphorus. However, like any enzyme, it may be subject to heat damage when exposed to thermal processing. Therefore the objective of this experiment was to determine the stability of 4 commercial phytase products exposed to increasing thermal conditioning temperatures in the pelleting process. The 4 commercial products used were: Quantum Blue G (AB Vista, Plantation, FL); Ronozyme Hi Phos GT (DSM Nutritional Products, Parsippany, NJ); Axtra Phy TPT (Dupont, Wilmington, DE), and Microtech 5000 Plus (Guangdong Vtr Bio-Tech Co., Ltd., Guangdong, China). The phytase products were mixed as part of a corn-soybean meal-based swine diet at a concentration recommended by the manufacturer to provide a 0.12% aP release. Diets were exposed to each of 4 thermal conditioning temperatures (65, 75, 85, and 95°C) and the entire process repeated on 4 consecutive days to create 4 replicates. Samples were taken while feed exited the conditioner and before entering the pellet die. Samples were cooled to room temperature before being stored in plastic bags until analysis. Phytase stability was measured as the residual phytase activity (% of initial) at each conditioning temperature. There were no product × temperature interactions observed for conditioning temperature, conditioner throughput, or residual phytase activity. As target temperature increased, conditioner throughput decreased (linear; P < 0.001) and phytase activity decreased (linear; P < 0.001) for each product. Residual phytase activity decreased as conditioning temperature increased from 65 to 95°C at a rate of -1.9% for every 1°C increase in conditioning temperature. There was a significant phytase product (P < 0.001) main effect which was mainly driven by Microtech 5000 Plus having decreased (P < 0.05) phytase activity when compared to all other products at 65, 75, and 85°C. However at 95°C Axtra Phy TPT had greater (P < 0.05) residual phytase activity compared with Microtech 5000 Plus, with Quantum Blue G and Ronozyme Hi Phos intermediate. Increasing target conditioning temperatures decreased phytase stability regardless of product. In addition, Microtech 5000 Plus had decreased residual phytase activity (% of initial) when compared to all other products at 65, 75, and 85°C.

Pelleting and extrusion can ameliorate negative effects of toasting of rapeseed meal on protein digestibility in growing pigs

Toasting time (TT) of rapeseed meal (RSM), the diet processing (DP) method and the interaction between both on the apparent CP digestion along the gastrointestinal tract and the apparent ileal digestibility (AID) of amino acids of growing pigs were investigated. The experiment consisted of a 3×3 factorial design of TT of RSM (0, 60 and 120 min) and DP method (mash, pelleting and extrusion). In total, 81 boars with a starting BW of 20 kg were euthanized 4 h after their last feeding. The gastrointestinal tract was dissected and the small intestine divided in three sections of similar length. Samples were collected from the stomach, 1.5 m from the ends of each of the three sections of the small intestine, and the rectum. The apparent digestibility (AD) of CP for each of the small intestine sections was used to calculate the rate of CP digestion. Increasing the TT of RSM resulted in lower protein solubility, lower lysine/reactive lysine contents and higher protein denaturation, indicative of the occurrence of protein aggregation and Maillard reactions. There were significant effects (P⩽0.01) of TT on the AD of CP in the different sections of the gastrointestinal tract. The rate of CP digestion of the 0 min toasted RSM diets was 23% and 35% higher than that of the 60 and 120 min toasted RSM diets, respectively. There was a significant interaction (P=0.04) between TT and DP for the AID of CP. Although pelleting of the 0 and 60 min toasted RSM diets did not change the AID of CP with respect to the mash diets, pelleting of the 120 min toasted RSM diet increased the AID of CP by 9.3% units. Extrusion increased the AID of CP of the 0 and 60 min toasted RSM diets by 3.4% and 4.3% units with respect to the mash diets, whereas extrusion of the 120 min toasted RSM diet increased the AID of CP by 6.9% units. Similar positive effects of pelleting and extrusion were obtained for the AID of lysine and reactive lysine, especially in the diets with higher TT. In conclusion, processing (pelleting and extrusion) of RSM containing diets can ameliorate the negative effects of RSM toasting on protein and amino acid digestibility; these effects were larger for the RSM toasted for longer times.

Effects of diets differing in protein source and technical treatment on digestibility, performance and visceral and biochemical parameters of fattening pigs

The aim of the experiment on 100 cross-bred barrows was to compare commercial diets for fattening pigs based on either soya bean meal (SBM) imported from non-European countries with diets based on a mixture of locally produced rape seed meal, distillers' dried grains with solubles and soya beans as main protein sources. In addition, these both types of diets were processed by two different technical feed treatments, i.e. coarse grinding without hydrothermal treatment or fine grinding and pelleting. With only few exceptions, nutrients of the diet without SBM were more digestible (p < 0.05) resulting in a higher metabolisable energy (ME) content. Fine grinding and pelleting increased also the ME content and the nutrient digestibility with the exception of crude fibre. Higher feed intake of animals that fed diets without SBM (p < 0.01) resulted in higher average daily gain (p < 0.01). However feeding this diet, the higher digestibility was not reflected in a decreased feed-to-gain ratio (FGR), but fine grinding and pelleting reduced FGR (p < 0.001). A higher pH value and a lower DM content of caecal chymus were detected in animals that received coarsely ground feed (p < 0.05). Animals that fed finely ground and pelleted feed had higher slaughter and relative liver weights and higher blood cholesterol concentrations (p = 0.040). The urea concentrations of blood were lower (p = 0.019) after feeding diets without SBM. In conclusion, SBM imported from non-European countries can be replaced by alternative local protein sources without compromising digestibility or performances of animals. Although fine grinding and thermal treatment particularly seemed to be advantageous for digestibility and performance, the possible risk of development of stomach lesions should be considered.

Effects of two commercial diets and technical feed treatment on stomach lesions and immune system of fattening pigs

The impact of technical feed treatment and diet on stomach lesions and traits of the local and systemic immune system were investigated in fattening pigs. Feeding groups differed in technical feed treatment (standard ground meal vs. finely ground and pelleted feed) and diet (soya bean meal vs. rapeseed meal/DDGS/soya beans). Pigs were fattened approximately 10 weeks by ad libitum feeding and slaughtered subsequently. Gastric alterations were assessed by a macroscopic scoring system [macroscopic stomach score (MSC) 0 =  normal to 4 =  severe lesions]. For immunological investigations, lymphocytes from blood and jejunal tissues were isolated. T-cell phenotyping was carried out by staining intestinal lymphocytes with monoclonal antibodies for CD4 and CD8 and flow cytometric measurements. MSC was higher in animals fed finely ground and pelleted feed compared with their counterparts. Significant interactions between diet and feed treatment considering the MSC were observed (p = 0.027). There was no effect of diet or technical feed treatment on T cells of blood, Lymphonodi gastrici or lamina propria (LP) and intraepithelial cells. However, technical feed treatment significantly affected subsets of CD4⁺ , CD8⁺ , CD8^low , CD4/CD8 double-positive T cells, the mean fluorescence intensity of CD4⁺ T cells and the ratio of CD8^low /CD8^high T cells in Peyer's patches (PP). All named parameters were reduced in PP of animals fed finely ground and pelleted feed compared with animals fed standard ground meal. Furthermore, significant differences between T cells of lymph nodes and LP were observed between animals with middle MSC (MSC = 1-2.5) and animals with high MSC (MSC = 3-4). Significant alterations in T cells of PP were observed between animals of low (MSC = 0-0.5) and high MSC. The observed effects provide the evidence that the impact of technical feed treatment is not limited on the stomach lesions. Possible stimuli and consequences of the immune system should be studied in more detail.

Pelleting and starch characteristics of diets containing different corn varieties

This experiment determined the effects of die thickness and conditioning temperature on pelleting and starch characteristics in diets containing conventional or Enogen Feed corn (Syngenta Seeds, LLC). Treatments were arranged as a 2 × 2 × 3 factorial of corn type [conventional (CON) and Enogen Feed corn [EFC]), die thickness [5.6 and 8 length:diameter (L:D)], and conditioning temperature (74, 79, and 85 °C). Diets were steam conditioned (Wenger twin staff preconditioner, Model 150) and pelleted (CPM, Model 1012-2) with a 4- × 22.2-mm (L:D 5.6) or 4- × 31.8-mm (L:D 8) pellet die. Conditioner retention time was set at 30 s and production rate was set at 15 kg/min. All treatments were represented within three replicate days. Pellets were composited and analyzed for gelatinized starch and pellet durability index (PDI). Conditioning temperature, hot pellet temperature, production rate, and pellet mill energy consumption were recorded throughout each processing run. Data were analyzed using the GLIMMIX procedure in SAS (v. 9.4, SAS Institute Inc., Cary, NC) with pelleting run as the experimental unit and day as the blocking factor. Pelleting with a larger die L:D improved PDI (P = 0.01) and increased (P = 0.02) pellet mill energy consumption. Increasing conditioning temperature from 74 to 85 °C increased (linear, P < 0.03) PDI and tended to decrease energy consumption (quadratic, P = 0.07). There was a corn × conditioning temperature interaction (P = 0.01) for gelatinized starch in conditioned mash. Enogen Feed corn diets steam conditioned at 85 °C had the greatest quantity of gelatinized starch. Cooked starch in conditioned mash and pellets was greater (P < 0.01) for EFC diets compared to CON diets and increased (linear, P < 0.01) with increasing conditioning temperature in conditioned mash. Similarly, starch gelatinization was greater (P < 0.01) in pelleted EFC diets compared to CON diets and was increased (linear, P = 0.05) by increasing conditioning temperature from 74 to 85 °C. In conclusion, increasing die L:D and increasing conditioning temperature improved PDI. Starch gelatinization was increased when diets were pelleted at the highest conditioning temperature of 85 °C, and EFC diets resulted in greater starch gelatinization than conventional corn.

Influence of apple pomace inclusion on the process of animal feed pelleting

Apple pomace (AP) is the main by-product of apple juice production. Large amounts of this material disposed into landfills can cause serious environmental problems. One of the solutions is to utilise AP as animal feed. The aim of this study was to investigate the impact of dried AP inclusion into model mixtures made from conventional feedstuffs on pellet quality and pellet press performance. Three model mixtures, with different ratios of maize, sunflower meal and AP, were pelleted. Response surface methodology (RSM) was applied when designing the experiment. The simultaneous and interactive effects of apple pomace share (APS) in the mixtures, die thickness (DT) of the pellet press and initial moisture content of the mixtures (M), on pellet quality and production parameters were investigated. Principal component analysis (PCA) and standard score (SS) analysis were applied for comprehensive analysis of the experimental data. The increase in APS led to an improvement of pellet quality parameters: pellet durability index (PDI), hardness (H) and proportion of fines in pellets. The increase in DT and M resulted in pellet quality improvement. The increase in DT and APS resulted in higher energy consumption of the pellet press. APS was the most influential variable for PDI and H calculation, while APS and DT were the most influential variables in the calculation of pellet press energy consumption. PCA showed that the first two principal components could be considered sufficient for data representation. In conclusion, addition of dried AP to feed model mixtures significantly improved the quality of the pellets.

Effects of adding liquid lactose or molasses to pelleted swine diets on pellet quality and pig performance

Two experiments were conducted to evaluate the effects of including liquid lactose (LL) and molasses (M) in swine diets on pellet quality and pig performance. In experiment 1, a total of 194 nursery pigs (DNA 241 × 600, initially 6.7 ± 0.4 kg at 27 d of age) were used in a 33-d experiment evaluating the effects of LL (SweetLac 63; Westway Feed Products, Tomball, TX) or cane molasses on nursery pig performance and pellet quality. Pelleted experimental diets were fed from d 0 to 21, and a common pelleted diet fed from d 21 to 33. Dietary treatments consisted of a control diet containing 19.1% total sugars from whey powder and whey permeate and experimental diets with a percentage of whey permeate replaced by either 5% or 10% LL or 9.4% cane molasses (5 LL, 10 LL, and 9.4 M, respectively). Hot pellet temperature and production rate decreased (P < 0.05) from the control to 9.4 M treatments with 5 LL and 10 LL having intermediate effects. Pellet durability index (PDI) increased (P < 0.05) in 5 LL, 10 LL, and 9.4 M, respectively. From d 0 to 7, pigs fed the 10 LL and 9.4 M treatment had the best G:F followed by the control and 5 LL treatments. From d 0 to 21, ADFI had a marginally significant improvement (P < 0.10) in pigs fed up to 10 LL in the diet. Fecal consistency scores at d 7 were also firmer (P < 0.05) in pigs fed 9.4 M compared with pigs fed the control or 5 LL treatments with pigs fed the 10 LL treatment being intermediate. There was no evidence for differences in fecal consistency scores for d 14. In experiment 2, a total of 289 finishing pigs (DNA 241 × 600; initially 53.5 ± 0.5 kg BW) were used in a 53-d experiment evaluating the effects of LL on pellet quality and finishing pig performance. Experimental diets were fed in pelleted form from d 0 to 53 divided into three phases. Dietary treatments were a corn-soybean meal control diet with 0%, 2.5%, 5%, and 7.5% LL added in the place of corn. PDI improved (linear, P < 0.01) with increasing inclusion of LL. There were no differences in ADG, ADFI, final BW, or carcass characteristics. Pigs fed diets with increasing levels of LL tended to have improved (quadratic, P = 0.070) G:F.

The effects of dietary soybean hulls particle size and diet form on nursery and finishing pig performance

Two experiments were conducted to investigate increasing unground and finely ground soybean hulls fed in meal or pelleted form on nursery and finishing pig performance. In experiment 1, 1,100 nursery pigs (initially 6.8 ± 0.1 kg and 28 d of age) were used in a 42-d study with 11 replicates per treatment. Treatments were arranged in a 2 × 2 × 2 factorial with main effects of soybean hulls (10% vs. 20%), grind type (unground, 617 µ vs. ground, 398 µ), and diet type (pelleted vs. meal form). No three-way or soybean hull level × grind type interactions were observed. Overall, average daily gain (ADG) was increased (P < 0.05) by pelleting, decreased (P < 0.05) by grinding, but unaffected by soybean hull levels. Grind type × diet form interactions were observed (P < 0.05) for gain:feed ratio (G:F) and a tendency for average daily feed intake (ADFI; P < 0.10). This was because grinding soybean hulls decreased (P < 0.05) ADFI and increased (P < 0.05) G:F when fed in meal form; however, grinding did not affect ADFI and decreased (P < 0.05) G:F when diets were pelleted. Increasing soybean hulls increased (P < 0.05) ADFI and decreased (P < 0.05) G:F when diets were fed in meal form, but these effects were not observed when diets were pelleted (diet form × soybean hull level interaction, P < 0.06). In experiment 2, 1,215 pigs (initially 21.1 ± 0.1 kg) were used in a 118-d study with nine replications per treatment. Treatments were a corn–soybean meal–based control diet and four diets arranged in a 2 × 2 factorial with the main effects of soybean hulls (7.5% vs. 15%) and grind type (unground, 787 µ vs. ground, 370 µ). All diets were fed in meal form. No soybean hull level × grind type interactions were observed for any growth or carcass responses. Increasing dietary soybean hulls from 0% to 15%, regardless of particle size, did not affect ADG or ADFI, but decreased (linear, P < 0.02) G:F. Carcass yield, hot carcass weight, and backfat depth decreased (linear, P < 0.03) whereas percentage lean increased (linear, P < 0.01) with increasing soybean hulls. Pigs fed ground soybean hulls had increased backfat depth (P < 0.01) and decreased (P < 0.01) percentage lean and fat-free lean index. In summary, increasing soybean hulls up to 20% decreased G:F in nursery and finishing pigs, whereas pelleting nursery diets improved ADG and eliminated the negative effect of increasing soybean hulls on G:F. Grinding soybean hulls reduced growth performance in nursery and finishing pigs.

Effects of Sources or Formulations of Vitamin K3 on Its Stability during Extrusion or Pelleting in Swine Feed

Simple Summary

Pelleting or extrusion have been used in the feed industry to improve nutrient utilization and reduce the load of pathogenic microorganisms. High temperature and high pressure during this process cause loss of heat-sensitive vitamins, such as vitamin K₃ (VK₃). Encapsulation techniques have been gradually applied to feed additives, which may improve the stability of vitamins. Our previous work has shown that VK₃ was the most unstable vitamin during heat processing. Therefore, the aims of this study were to determine the effects of sources, formulations of VK₃, extrusion temperature and pelleting parameters on its stability. The results indicate that menadione nicotinamide bisulfite (MNB) is more stable than menadione sodium bisulfite (MSB) during high temperature and high-pressure processing. The micro-capsule/micro-sphere formulation VK₃, manufactured through the encapsulation technique, had a higher recovery during pelleting but not during extrusion. Therefore, a reasonable decrease in the intensity of feed processing and choosing a more suitable formulation of VK₃ could be a solution for accurate VK₃ nutrition, according to current research results.

Abstract

Two studies were conducted to determine the stability of vitamin K₃ (VK₃) in swine diets during extrusion or pelleting. The two sources were menadione sodium bisulfite (MSB) and menadione nicotinamide bisulfite (MNB), and the three formulations were crystal micro-capsule formulation and micro-sphere formulation. The recovery of six types of VK₃ in swine diets was investigated after extrusion at 100 °C or 135 °C in Experiment 1. The recovery of six types of VK₃ was investigated when the diets were pelleted at 60 °C (low temperature; LT) or 80 °C (high temperature; HT) and the length to diameter ratios were 5.2:1 (low length to diameter ratio; LR) or 7.2:1 (high length to diameter ratio; HR) in Experiment 2. In Experiment 1, MNB recovery (72.74%) was higher than MSB recovery (64.67%) after extrusion, while recovery of VK₃ of crystal (74.16%) was higher than the recovery of micro-capsule (65.25%) and micro-sphere (66.72%). The recovery of VK₃ (70.88%) was higher when extruded at 100 °C than that at 135 °C (66.54%). In Experiment 2, MNB recovery (86.21%) was higher than MSB recovery (75.49%) after pelleting, while the recovery of VK₃ of micro-capsule (85.06%) was higher than the recovery of crystal (81.40%) and micro-sphere (76.09%). The recovery of VK₃ (75.50%) was lower after HTHR pelleting than LTLR (83.62%), LTHR (81.52%) or HTLR (82.76%) treatment. Our results show that MNB has greater stability than MSB. VK₃ of crystal or VK₃ of micro-capsule were recommended for extrusion or pelleting, respectively.

Effects of feeding intact, ground and/or pelleted rapeseed on nutrient digestibility and growth performance of broiler chickens

In this study, the effect of grinding or pelleting of rapeseed on the digestibility, apparent metabolisable energy (AME_N), growth performance and gizzard weight of broiler chickens was evaluated. In Exp. 1, four treatments were tested (240 broiler chickens, 20 replications, 3 birds per cage). Birds received either a basal diet or were fed with rapeseed of different sized particles (fine, medium and coarse ground, respectively). In Exp. 2, 10 treatments were assessed (360 chickens, 12 replications, 3 birds per cage), where five different diets (a basal diet and four diets with intact rapeseed, fine ground, medium ground or coarse ground rapeseed, respectively) were fed non-pelleted or pelleted. In Exp. 3, two treatments were compared (224 broiler chickens, 14 replications, 8 birds per floor pen): fine ground rapeseed (FG) and intact rapeseed (IS). Compared with medium and coarse ground rapeseed, fine grinding increased in Exp. 1 the AME_N of rapeseed and the precaecal digestibility (PD) of dry matter and ether extract (EE) (p < 0.05). In Exp. 2, the content of AME_N and the PD of EE and crude protein (CP) increased as the degree of grinding increased when diets were not pelleted (p < 0.01). In contrast, the significantly highest values for these parameters were measured after pelleting without effect of grinding, resulting in a significant interaction between pelleting and grinding (p < 0.001). In Exp. 3, performance of chickens was not affected by dietary treatments, but gizzard weight and the PD of CP were higher when IS were included in the diet (p < 0.05). The results suggested that fine grinding may be used to increase the feeding value of full-fat rapeseed for broiler chickens. Nevertheless, pelleting of diets with rapeseed seemed to be much more effective in the reduction of particle size than grinding.

Effects of Pelleting and Long-Term High-Temperature Stabilization on Vitamin Retention in Swine Feed

The objective of this study was to study the effect of pelleting and long-term high-temperature stabilization on the retention of vitamin A, vitamin E, vitamin B2, and vitamin B6 in swine feed. Piglet diets (diet 1 and 3) were pelleted after conditioning at 83 °C for 120 s, and were high-temperature stabilized at 90 °C for 8.5 min after pelleting; the finishing pig diets (diet 2, 4, and 5) were pelleted after conditioning at 82 °C for 90 s, and were high-temperature stabilized at 85 °C for 9 min after pelleting; the samples were obtained before condition, after condition, after pelleting, and after cooling. The contents of vitamin A and vitamin E in diets 1−5 and vitamin B2, and vitamin B6 in diets 3−5 were detected. The results showed that: (1) the conditioning process had no significant effect on the retention of vitamin A, vitamin E, vitamin B2, and vitamin B6 in all experimental diets (p > 0.05); (2) the pelleting process and high-temperature stabilization process after pelleting had different degrees of influence on vitamins, among which the stabilization process had a more significant effect on the retention of vitamins. After pelleting and long-term high-temperature stabilization, the retention of vitamin A, vitamin E, and B2, and vitamin B6 were 68.8−77.3%, 56.9−90.1%, 63.8−70.3%, and 60.1−67.0%, respectively. In the process of pelleting and long-term high-temperature stabilization, the retention of vitamin A, vitamin E, vitamin B2, and vitamin B6 in the feed were significantly reduced (p < 0.05). Therefore, vitamin loss during high temperature and over a long period of time is worth considering, and vitamins must be over-supplemented.

In Vitro Study of the Effect of Ensiling Length and Processing on the Nutritive Value of Maize Silages

The effect of the ensiling length (3, 6, or 9 months), and the processing by dehydration (D) or dehydration and pelleting (P) with respect to the fresh silages (F) were studied in vitro on three maize cultivars in three incubation runs to study the effect of these factors on the nutritive value of maize silage. Gas production pattern, in vitro true digestibility (IVTD), methane concentration (6 and 12 h), ammonia, and volatile fatty acid concentration (VFA) at 12 h were measured. The moisture and pH of F averaged 676 g/kg and 4.09, respectively, and were not affected by the ensiling length, but moisture was reduced, and the pH increased in D and P with respect to F (p < 0.05). The ensiling length did not affect the chemical composition, but differences among the processing forms were detected in a higher acid detergent insoluble nitrogen (ADIN) proportion in P than D, and D than F (p < 0.001). Silages opened at 9 months showed the lowest gas production (p < 0.05), and those that opened after 3 months showed the highest IVTD. The effects of processing on nutrient utilisation only manifested on 3 month silages, with the volume of gas production and IVTD being lower in D than F. However, processing tended (p = 0.064) to reduce the methane proportion at 12 h, indicating both a more efficient fermentation and a lower potential of greenhouse gas emissions compared to the fresh silages. Extending the length of ensiling to 9 months reduced the fermentation of maize silage. The processing increased the dry matter and buffered the feed as well as contributed to an increase in fermentation in 3 month silages.

Effect of the pelleting process on diet formulations with varying levels of crystalline amino acids and reducing sugars on digestibility in growing pigs

The objective of this experiment was to determine the effects of pelleting on the standardized ileal digestibility (SID) of amino acids (AA) and crude protein (CP) in diets with or without increased concentrations of free AA and reducing sugars (RS). Eight individually housed, ileal cannulated barrows (initially 31.4 kg) were allotted to an 8 × 8 Latin square with eight diets and eight 7-d periods with ileal digesta collected on days 6 and 7. Treatments were arranged in a 2 × 2 × 2 factorial with the main effects of diet form (mash or pellet), crystalline AA (low or high), or RS (low or high), provided by distillers dried grains with solubles and bakery meal. Diets were pelleted to achieve a hot pellet temperature of 85 to 88 °C. Data were analyzed as a Latin square design using the GLIMMIX procedure of SAS 9.4. A feed form × RS interaction (P < 0.026) for SID of tryptophan was observed. Feeding pelleted low RS diets increased SID of tryptophan compared with mash high and low RS diets, and pelleted high RS diets. For the main effects of feed form, the SID of total AA, CP, and indispensable AA was greater (P < 0.042) in pelleted diets compared with mash diets. For the main effects of crystalline AA, pigs fed high crystalline AA had increased (P = 0.007) SID of tryptophan and decreased (P = 0.050) SID of histidine compared with those fed low crystalline AA diets. For the main effects of RS, high RS diets had decreased (P < 0.05) SID of total AA, CP, and indispensable AA compared with low RS diets. In conclusion, pelleting diets increased AA digestibility, and pelleting diets with increased crystalline AA or RS did not affect the improvement in AA digestibility from pelleting. Diets formulated with high crystalline AA had increased SID of tryptophan. Formulating diets with high RS resulted in decreased AA digestibility compared with corn-soybean meal-based diets.

Processing of corn-based dog foods through pelleting, baking and extrusion and their effect on apparent total tract digestibility and colonic health of adult dogs

Different food processing parameters may alter starch granule structure and its cooking degree. With lower thermomechanical energy, more resistant starch (RS) is retained in the food, which may benefit gastrointestinal (GI) health. The objective of this study was to determine the effect of food processing on dietary utilization and dog gut health. Experimental diets containing 56% corn as the sole starch source were produced through pelleting, baking, and extrusion and compared to a baked control diet in which the corn was replaced with dextrose. The extruded diet resulted in the highest level (P < 0.05) of in vitro starch cook and lowest RS, while baked was intermediate and pelleted had the lowest starch cook and highest RS. To evaluate the in vivo effects of these treatments, 12 dogs were adapted to foods for 9 d, and feces were collected for 5 d in a replicated 4 × 4 Latin square design. Feces were scored for consistency using an ordinal scale, and parametric data included apparent digestibility (ATTD), parameters indicative of gut health, and the microbial composition, which was centered log-ratio transformed before operational taxonomic unit (OTU) analyses. Fecal scores were analyzed by ordinal logistic regression, and parametric data were analyzed as mixed models. Overall ATTD was greater (P < 0.05) in extruded, followed by baked and pelleted. Dogs fed the control had osmotic diarrhea, whereas dogs fed the other treatments had mostly acceptable fecal scores, with extrusion leading to the best fecal quality. The control also led to high fecal pH and low SCFAs, indicating dysbiosis. All corn foods had similar (P > 0.05) fecal SCFAs and extruded tended (P = 0.055) to promote higher fecal butyrate than baked and pelleted. The microbiome of dogs fed the corn foods had similar α diversity indices, and OTUs at the species and phyla levels were mostly alike and different from the control. In conclusion, the higher levels of in vitro RS did not translate into a better in vivo fermentation profile, and extruded kibble performed best regarding fecal quality, ATTD, and fecal SCFAs.

Sodium buffered formic acid concentration and feed pH is stable over a 3-month period

Promoting feed hygiene with organic acids is an effective method to prevent foodborne illnesses from bacterial infection. The stability and acidification of mash and pelleted feed with sodium buffered formic acid was investigated. The acid product was incorporated to reach total formate inclusion levels of 0, 6, or 12 g/kg for swine nursery feed; 0, 4, or 9 g/kg for swine finishing feed; and 0, 3, or 6 g/kg for broiler grower feed. Samples were analyzed for total formate and pH on d 4, 32, 60, or 88 post-manufacturing. The concentration of formate remained stable across an 88-d period (P < 0.01). Treatment with the formic acid product decreased feed pH with increasing inclusion levels (all P < 0.01). Within each inclusion level of acid and across time, pH tended to increase in pelleted feed and decrease in mash feeds (all P < 0.01); however, these changes were small (0.1 units pH). These data suggest that sodium buffered formic acid can be applied to both mash and pelleted feed to provide continuous acidification over a 3-month period.

Effects of Wet Fermented Soybean Dregs on Physical and Mechanical Properties of Pellets of Corn Stover

Pelleting experiments were carried out in this study to clarify the influence mechanism of wet-fermented soybean dregs on the forming of corn stover. The effects of addition of water or wet fermented soybean dregs on the forming quality of corn stover were comparatively studied under different corn stover particle sizes and compression displacement. The fermented soybean dregs significantly affected the relaxed density, dimensional stability coefficient, and hardness of feed pellets. The relaxed density, dimensional stability coefficient, and hardness of feed pellets increased first and then decreased with the increase of fermented soybean dregs. The forming quality of corn stover added with fermented soybean dregs was higher than that of corn stover added with the same amount of water. The mechanism allowed soybean dregs to strengthen the bonding between corn stover particles and thus improved the quality of feed pellets. A certain amount of water was favorable for corn stover pelleting, but excessive water may decrease the quality of pellets. The comprehensive analysis showed that the addition of 5-10% fermented soybean dregs to the corn stover improved the relaxed density, dimensional stability coefficient, and hardness of feed pellets by 10.76-23.51%, 7.32-15.74%, and 33.39-454.47%, respectively.

Growth performance and carcass quality are not different between pigs fed diets containing cold-fermented low-oil DDGS and pigs fed conventional DDGS, but pelleting improves gain to feed ratio regardless of source of DDGS

The objective of this study was to test the hypothesis that growth performance and carcass characteristics of pigs fed diets containing cold-fermented, low oil distillers dried grains with solubles (DDGS) is not different from that of pigs fed diets containing conventional DDGS regardless of the physical form of the diets. A total of 160 barrows and gilts were used. There were 4 diets, 10 pens per diet, and 4 pigs per pen. Pigs were weaned at 21 d of age and fed a common phase 1 diet that did not contain DDGS during the initial 7 d post-weaning. Pigs were then allotted to the four diets that were arranged in a 2 × 2 factorial design with two sources of DDGS (cold-fermented and conventional DDGS) and two diet forms (meal and pellets). Pigs were fed phase 2 diets from day 7 to 21 and phase 3 diets from day 21 to 43 post-weaning. All diets were based on corn and soybean meal, but phase 2 diets also contained 15% DDGS and phase 3 diets contained 30% DDGS. From day 43, pigs were fed grower diets for 38 d, early finisher diets for 38 d, and late finisher diets for 18 d and these diets also contained 30% DDGS. Feed was provided on an ad libitum basis and daily feed allotments were recorded. Pigs were weighed at the beginning of each phase and at the conclusion of the experiment. On the last day of the experiment, the pig in each pen with a body weight that was closest to the pen average was slaughtered and carcass measurements were determined. Combined results for the two nursery phases indicated that feeding meal diets instead of pelleted diets increased (P < 0.001) average daily feed intake and decreased (P < 0.05) gain to feed ratio (G:F). However, no differences between the two sources of DDGS were observed for the overall growth performance of weanling pigs. For the entire growing-finishing period, the source of DDGS did not affect growth performance, but pigs fed meal diets had reduced (P < 0.001) G:F compared with pigs fed the pelleted diets. There were no differences between the two sources of DDGS for carcass characteristics. Back fat was greater (P < 0.05) for pigs fed pelleted diets than for pigs fed meal diets. In conclusion, no differences in growth performance or carcass characteristics between pigs fed cold-fermented DDGS and pigs fed conventional DDGS were observed. However, pigs fed pelleted diets had greater G:F and greater back fat than pigs fed meal diets.