Mechanism of Rapid Curing Pile Formation on Shoal Foundation and Its Bearing Characteristic

This study explores the application effect of the new non-isocyanate polyurethane curing agent on the rapid curing mechanism and bearing characteristics of piles in beach foundations. Through laboratory tests and field tests, the effects of the curing agent on the physical and mechanical properties of sand were systematically analyzed, including compressive strength, shear strength, and elastic modulus, and the effects of water content and cement-sand mass ratio on the properties of sand after curing were investigated. The results show that introducing a curing agent significantly improves the mechanical properties of sand, and the cohesion and internal friction angle increase exponentially with the sand mass ratio. In addition, the increase in water content leads to a decrease in the strength of solidified sand, and the microstructure analysis reveals the change in the bonding effect between the solidified gel and the sand particles. The field static load tests of single piles and pile groups verify the effectiveness of the rapid solidification pile in beach foundations and reveal the significant influence of pile length and pile diameter on the bearing capacity. This study provides a theoretical basis and technical support for the rapid solidification and reinforcement of tidal flat foundations and provides important guidance for related engineering applications.

One-Year Evaluation of High-Power Rapid Curing on Dentin Bond Strength

This study investigated the effect of 3 s light-curing with a high-power LED curing unit on the shear bond strength of bulk-fill composites. Four bulk-fill composites were bonded to dentin with a universal adhesive (Scotchbond Universal Plus): two materials designed for rapid curing (Tetric PowerFill and Tetric PowerFlow) and two controls (Filtek One Bulk Fill Restorative and SDR Plus Bulk Fill Flowable). The 4 mm composite layer was light-cured with Bluephase PowerCure for 20 s at 1000 mW/cm2 ("20 s") or for 3 s at 3000 mW/cm2 ("3 s"). The samples were stored at 37 °C in distilled water and tested after 1, 6 and 12 months. The samples polymerised in the "3 s" mode had statistically similar or higher bond strength than the samples cured in "20 s" mode, except for the Tetric PowerFlow (1 month) and SDR+ (6 month). The flowable materials Tetric PowerFlow and SDR Plus initially showed the highest values in the "3 s" and "20 s" groups, which decreased after 12 months. The bond strength was statistically similar for all materials and curing protocols after 12 months, except for Tetric PowerFill cured with the "3 s" protocol (21.22 ± 5.0 MPa), which showed the highest value. Tetric PowerFill showed the highest long-term bond strength. While "3 s" curing resulted in equal or better shear bond strength, its use can only be recommended for a material with an AFCT agent such as Tetric PowerFill.

Crosslinking Rapidly Cured Epoxy Resin Thermosets: Experimental and Computational Modeling and Simulation Study

The power of computational modeling and simulation for establishing clear links between materials' intrinsic properties and their atomic structure has more and more increased the demand for reliable and reproducible protocols. Despite this increased demand, no one approach can provide reliable and reproducible outcomes to predict the properties of novel materials, particularly rapidly cured epoxy-resins with additives. This study introduces the first computational modeling and simulation protocol for crosslinking rapidly cured epoxy resin thermosets based on solvate ionic liquid (SIL). The protocol combines several modeling approaches, including quantum mechanics (QMs) and molecular dynamics (MDs). Furthermore, it insightfully provides a wide range of thermo-mechanical, chemical, and mechano-chemical properties, which agree with experimental data.

Rapid and Energy-Efficient Frontal Curing of Multifunctional Composites Using Integrated Nanostructured Heaters

Current technologies for the manufacture of fiber-reinforced polymer composites are energy-intensive, environmentally unfriendly, and time-consuming and require expensive equipment and resources. In addition, composites typically lack key nonstructural functionalities (e.g., electrical conductivity for deicing, lightning strike protection, and structural health monitoring), which are crucial to many applications such as aerospace and wind energy. Here, we present a new approach for rapid and energy-efficient manufacturing of multifunctional composites without using traditional expensive autoclaves, ovens, or heated molds used for curing of composites. Our approach is predicated on embedding a thin conductive nanostructured paper in the composite layup to act as a resistive heater for triggering frontal polymerization of the matrix thermosetting resin of the composite laminate. Upon passing electric current, the nanostructured paper quickly heats up and initiates frontal polymerization, which then rapidly propagates through the thickness of the laminate, resulting in rapid curing of composites (within seconds to few minutes) irrespective of the size of the composite laminate. The integrated nanostructured paper remains advantageous during the service of the composite part by imparting new functionalities (e.g., deicing) to the cured composite, owing to its excellent electrical conductivity and electrothermal properties. In this work, we first study the influence of several composite processing parameters on the electrothermal properties of the nanostructured paper and determine the power required for rapid initiation of frontal polymerization. We then successfully fabricate a 10 cm × 10 cm composite panel within 1 min using only 4.49 kJ of energy, which is 4 orders of magnitude less than the energy consumed by the traditional bulk, oven-curing technique. Detailed experiments are conducted to provide an in-depth understanding of the effect of heater position, tooling material, and input power on frontal curing of composite laminates. The multifunctional response of produced composites is demonstrated by performing a deicing experiment, where a 50 × 50 × 3 mm3 cube of ice is completely melted within 3 min using an input power of 77 W.

Development of Rapid Curing SiO2 Aerogel Composite-Based Quasi-Solid-State Dye-Sensitized Solar Cells through Screen-Printing Technology

Grätzel's dye-sensitized solar cells (DSSCs) can readily convert sunlight into electricity, attracting considerable attention of global scientists. The fabrication efficiency of DSSCs was greatly limited by the slow fabrication (∼3.5-24 h) of quasi-solid (QS) electrolytes to date. In this study, novel composites of SiO₂ aerogel with graphene (GR), multi-walled carbon nanotubes, or polyaniline were proposed in the fabrication of QS-state electrolytes. The morphology of these composites was characterized. The gels with SiO₂ aerogels as QS electrolytes of DSSCs can be rapidly cured in ∼3 s. Using the screen-printing technology, these QS electrolytes can be readily utilized to construct the QS-DSSC to provide high efficiency and great stability. The photovoltaic parameters and interfacial charge-transfer resistances of the QS-DSSC incorporated with our synthetic composites were investigated in detail. Specifically, the SiO₂ aerogel composed of GR (SiO₂@GR) as a gel can greatly improve the performance of QS-DSSCs up to 8.25%. It is likely that these SiO₂ aerogel composite electrolytes could provide a rapid curing process in the preparation of QS-state DSSCs, which might be useful to promote the development of DSSCs for future industrialization.