Research Advances in Wood Composites in Applications of Industrial Wastewater Purification and Solar-Driven Seawater Desalination

In recent years, the ecosystem has been seriously affected by sewage discharge and oil spill accidents. A series of issues (such as the continuous pollution of the ecological environment and the imminent exhaustion of freshwater resources) are becoming more and more unmanageable, resulting in a crisis of water quality and quantity. Therefore, studies on industrial wastewater purification and solar-driven seawater desalination based on wood composites have been widely considered as an important development direction. This paper comprehensively analyzes and summarizes the applications of wood composites in the fields of solar-driven seawater desalination and polluted water purification. In particular, the present situation of industrial wastewater containing heavy metal ions, microorganisms, aromatic dyes and oil stains and related problems of solar-driven seawater desalination are comprehensively analyzed and summarized. Generally, functional nanomaterials are loaded into the wood cell wall, from which lignin and hemicellulose are selectively removed. Alternatively, functional groups are modified on the basis of the molecular structure of the wood microchannels. Due to its three-dimensional (3D) pore structure and low thermal conductivity, wood is an ideal substrate material for industrial wastewater purification and solar-driven seawater desalination. Based on the study of objective conditions such as the preparation process, modification method and selection of photothermal conversion materials, the performances of the wood composites in filtration, adsorption and seawater desalination are analyzed in detail. In addition, this work points out the problems and possible solutions in applying wood composites to industrial wastewater purification and solar-driven seawater desalination.

In Situ Synthesis of Fe3O4 Nanoparticles and Wood Composite Properties of Three Tropical Species

Magnetic wood is a composite material that achieves harmony between both woody and magnetic functions through the active addition of magnetic characteristics to the wood itself. In addition to showing magnetic characteristics, magnetic wood offers low specific gravity, humidity control and acoustic absorption ability. It has potential for broad applications in the fields of electromagnetic wave absorption, electromagnetic interference shielding, furniture, etc. This work reports on the synthesis of Fe₃O₄ nanoparticles (NPs) in wood from three tropical species (Pinus oocarpa, Vochysia ferruginea and Vochysia guatemalensis) using a solution of iron (III) hexahydrate and iron (II) chloride tetrahydrate with a molar ratio of 1.6:1 at a concentration of 1.2 mol/L ferric chlorate under 700 kPa pressure for 2 h. Afterward, the wood samples were impregnated with an ammonia solution with three different immersion times. The treated wood (wood composites) was evaluated for the weight gain percentage (WPG), density, ash content and Fe₃O₄ content by the Fourier transform infrared spectroscopy (FTIR) spectrum, X-ray diffraction (XRD) and vibrating sample magnetometry (VSM). The results show that the species P. oocarpa had the lowest values of WPG, and its density decreased in relation to the untreated wood, with lower ash and Fe₃O₄ NP content. The XRD and some FTIR signals associated with changes in the wood component showed small differences from the untreated wood. Fe₃O₄ NPs presented nanoparticles with the smallest diameter of (approx. 7.3 to 8.5 nm), and its saturation magnetization (M_s) parameters were the lowest. On the other hand, V. guatemalensis was the species with the best Ms values, but the wood composite had the lowest density. In relation to the different immersion times, the magnetic properties were not statistically affected. Finally, the magnetization values of the studied species were lower than those of the pure Fe₃O₄ nanoparticles, since the species only have a certain amount of these nanoparticles (NPs), and this was reflected proportionally in the magnetization of saturation.

A Critical Review on Wood-Based Polymer Composites: Processing, Properties, and Prospects

Waste recycling is one of the key aspects in current day studies to boost the country's circular economy. Recycling wood from construction and demolished structures and combining it with plastics forms wood-polymer composites (WPC) which have a very wide scope of usage. Such recycled composites have very low environmental impact in terms of abiotic potential, global warming potential, and greenhouse potential. Processing of WPCs can be easily done with predetermined strength values that correspond to its end application. Yet, the usage of conventional polymer composite manufacturing techniques such as injection molding and extrusion has very limited scope. Many rheological characterization techniques are being followed to evaluate the influence of formulation and process parameters over the quality of final WPCs. It will be very much interesting to carry out a review on the material formulation of WPCs and additives used. Manufacturing of wood composites can also be made by using bio-based adhesives such as lignin, tannin, and so on. Nuances in complete replacement of synthetic adhesives as bio-based adhesives are also discussed by various researchers which can be done only by complete understanding of formulating factors of bio-based adhesives. Wood composites play a significant role in many non-structural and structural applications such as construction, floorings, windows, and door panels. The current review focuses on the processing of WPCs along with additives such as wood flour and various properties of WPCs such as mechanical, structural, and morphological properties. Applications of wood-based composites in various sectors such as automotive, marine, defense, and structural applications are also highlighted in this review.

Evaluation of Wood Composite Sandwich Panels as a Promising Renewable Building Material

During this study, full-size wood composite sandwich panels, 1.2 m by 2.4 m (4 ft by 8 ft), with a biaxial corrugated core were evaluated as a building construction material. Considering the applications of this new building material, including roof, floor, and wall paneling, sandwich panels with one and two corrugated core(s) were fabricated and experimentally evaluated. Since primary loads applied on these sandwich panels during their service life are live load, snow load, wind, and gravity loads, their bending and compression behavior were investigated. To improve the thermal characteristics, the cavities within the sandwich panels created by the corrugated geometry of the core were filled with a closed-cell foam. The R-values of the sandwich panels were measured to evaluate their energy performance. Comparison of the weight indicated that fabrication of a corrugated panel needs 74% less strands and, as a result, less resin compared to a strand-based composite panel, such as oriented strand board (OSB), of the same size and same density. Bending results revealed that one-layer core sandwich panels with floor applications under a 4.79 kPa (100 psf) bending load are able to meet the smallest deflection limit of L/360 when the span length (L) is 137.16 cm (54 in) or less. The ultimate capacity of two-layered core sandwich panels as a wall member was 94% and 158% higher than the traditional walls with studs under bending and axial compressive loads, respectively. Two-layered core sandwich panels also showed a higher ultimate capacity compared to structural insulated panels (SIP), at 470% and 235% more in bending and axial compression, respectively. Furthermore, normalized R-values, the thermal resistance, of these sandwich panels, even with the presence of thermal bridging due to the core geometry, was about 114% and 109% higher than plywood and oriented strand board, respectively.

A State of the Art of the Overall Energy Efficiency of Wood Buildings-An Overview and Future Possibilities

The main goal of this study was to review current studies on the state of the art of wood constructions with a particular focus on energy efficiency, which could serve as a valuable source of information for both industry and scholars. This review begins with an overview of the role of materials in wood buildings to improve energy performance, covering structural and insulation materials that have already been successfully used in the market for general applications over the years. Subsequently, studies of different wood building systems (i.e., wood-frame, post-and-beam, mass timber and hybrid constructions) and energy efficiency are discussed. This is followed by a brief introduction to strategies to increase the energy efficiency of constructions. Finally, remarks and future research opportunities for wood buildings are highlighted. Some general recommendations for developing more energy-efficient wood buildings are identified in the literature and discussed. There is a lack of emerging construction concepts for wood-frame and post-and-beam buildings and a lack of design codes and specifications for mass timber and hybrid buildings. From the perspective of the potential environmental benefits of these systems as a whole, and their effects on energy efficiency and embodied energy in constructions, there are barriers that need to be considered in the future.

Effect of the Process Parameters on the Adhesive Strength of Dissimilar Polymers Obtained by Multicomponent Injection Molding

The growing demand in the consumer market for products with sustainable technologies has motivated new applications using overmolded natural fiber composites. Therefore, studies have been conducted mainly to understand the adhesive properties of overmolded parts. In the present study, a polypropylene (PP) composite with 30% coconut fibers without additives was developed with the aid of a corotating twin screw extruder. Subsequently, a multicomponent injection mold was developed based on the geometry of the ISO 527 type I specimen, in which samples overmolded with PP and PP–coconut-fiber composite, with the overlap in the central area, were obtained to evaluate the adhesive strength of dissimilar materials. The objective of this study was to evaluate the bond between PP and PP–coconut-fiber composite under different processing conditions using an adhesive strength testing device to perform a pure shear analysis. The experimental conditions followed a statistical design considering four factors in two levels and a significance level of 5%. The results indicated that adhesive strength increased significantly as the overlap area increased. It was observed that temperature and injection flow rate were the factors that most contributed to strengthening the bonds of dissimilar materials.

Material Extrusion Additive Manufacturing of Wood and Lignocellulosic Filled Composites

Wood and lignocellulosic-based material components are explored in this review as functional additives and reinforcements in composites for extrusion-based additive manufacturing (AM) or 3D printing. The motivation for using these sustainable alternatives in 3D printing includes enhancing material properties of the resulting printed parts, while providing a green alternative to carbon or glass filled polymer matrices, all at reduced material costs. Previous review articles on this topic have focused only on introducing the use of natural fillers with material extrusion AM and discussion of their subsequent material properties. This review not only discusses the present state of materials extrusion AM using natural filler-based composites but will also fill in the knowledge gap regarding state-of-the-art applications of these materials. Emphasis will also be placed on addressing the challenges associated with 3D printing using these materials, including use with large-scale manufacturing, while providing insight to overcome these issues in the future.

Wood Composites and Their Polymer Binders

This review presents first, rather succinctly, what are the important points to look out for when preparing good wood composites, the main types of wood composites manufactured industrially, and the mainly oil-derived wood composite adhesives and binders that dominate and have been dominating this industry. Also briefly described are the most characteristic biosourced, renewable-derived adhesives that are actively researched as substitutes. For all these adhesives, synthetic and biosourced, the reviews expose the considerable progresses which have occurred relatively recently, with a host of new approaches and ideas having been proposed and tested, some even implemented, but with even many more already appearing on the horizon.

Feasibility of Manufacturing Strand-Based Wood Composite Treated with β-Cyclodextrin-Boric Acid for Fungal Decay Resistance

The feasibility of using β-cyclodextrin (βCD) as an eco-friendly carrier of boric acid for the protection of strand-based wood composites against decay fungi was evaluated. The formation of a βCD-boric acid (βCD-B) complex was confirmed by the appearance of the boron-oxygen bond by using attenuated total reflection-Fourier transform infrared spectroscopy. Chemical shifts of around 6.25 and 1.41 ppm were also observed in 1H Nuclear Magnetic Resonance (NMR) and 11B NMR spectra, respectively. The βCD-B preservatives at two levels (5 and 10 wt.%) were uniformly blended with southern pine strands that were subsequently sprayed with polymeric methylene diphenyl diisocyanate (pMDI) resin. The blended strands were formed into a loose mat by hand and consolidated into 25 × 254 × 12 mm oriented strand boards (OSB) using a hot-press. The OSB panels were cut to end-matched internal bonding (IB) strength and fungal decay resistance test specimens. The vertical density profiles (VDPs) of the IB specimens were measured using an X-ray based density profiler and the specimens with statistically similar VDPs were selected for the IB and decay tests. The IB strength of the treated specimens was lower than the control specimens but they were above the required IB strength of heavy-duty load-bearing boards for use in humid conditions, specified in the BS EN 300:2006 standard. The reduced IB of preservative-treated OSB boards could be explained by the destabilized resin upon the addition of the βCD-B complex, as indicated by the differential scanning calorimetry (DSC) results. The resistance of the OSB panels against two brown-rot fungi (i.e., G. trabeum or P. placenta) was evaluated before and after accelerated leaching cycles. The treated OSBs exposed to the fungi showed an average mass loss of lower than 3% before leaching, while the untreated OSBs had 49 and 35% mass losses due to decay by G. trabeum or P. placenta, respectively. However, upon the leaching, the treatment provided protection only against G. trabeum to a certain degree (average mass loss of 15%). The experimental results suggest that protection efficacy against decay fungi after leaching, as well as the adhesion of the OSB strands, can be improved by increasing the amount of pMDI resin.

Biosourced Binder for Wood Particleboards Based on Spent Sulfite Liquor and Wheat Flour

Currently, the majority of binders used in wood particleboard (PB) manufacturing are formaldehyde-based synthetic resins. Because of the toxicity of formaldehyde, there is a strong demand for eco-friendly alternatives with similar performances and economic viability. In this work, thick spent sulfite liquor (TSSL), an industrial byproduct from sulfite pulp mills, is proposed as a binder for fully bio-based PBs. The results showed that PBs bound with TSSL present appropriate mechanical performance, which was further improved when TSSL was combined with wheat flour at an 84:16 dry weight ratio and preheated to 94 °C prior to application. For 13.2% binder content per dry wood weight, the PB internal bond strength was 0.46 N mm-2, which is above the standard requirements for PB type P2 (0.35 N mm-2). Optical microscopy showed that TSSL hinders the gelatinization of starch granules during preheating, allowing the binder mixture to maintain a low viscosity suitable for combination with wood particles and PB production.

Bio-Based Adhesives and Evaluation for Wood Composites Application

There has been a rapid growth in research and innovation of bio-based adhesives in the engineered wood product industry. This article reviews the recent research published over the last few decades on the synthesis of bio-adhesives derived from such renewable resources as lignin, starch, and plant proteins. The chemical structure of these biopolymers is described and discussed to highlight the active functional groups that are used in the synthesis of bio-adhesives. The potentials and drawbacks of each biomass are then discussed in detail; some methods have been suggested to modify their chemical structures and to improve their properties including water resistance and bonding strength for their ultimate application as wood adhesives. Moreover, this article includes discussion of techniques commonly used for evaluating the petroleum-based wood adhesives in terms of mechanical properties and penetration behavior, which are expected to be more widely applied to bio-based wood adhesives to better evaluate their prospect for wood composites application.