Cleaning-in-place of immunoaffinity resins monitored by in situ ATR-FTIR spectroscopy

In the next 10 years, the pharmaceutical industry anticipates that revenue from biotherapeutics will overtake those generated from small drug molecules. Despite effectively treating a range of chronic and life-threatening diseases, the high cost of biotherapeutics limits their use. For biotherapeutic monoclonal antibodies (mAbs), an important production cost is the affinity resin used for protein capture. Cleaning-in-place (CIP) protocols aim to optimise the lifespan of the resin by slowing binding capacity decay. Binding assays can determine resin capacity from the mobile phase, but do not reveal the underlying causes of Protein A ligand degradation. The focus needs to be on the stationary phase to examine the effect of CIP on the resin. To directly determine both the local Protein A ligand concentration and conformation on two Protein A resins, we developed a method based on attenuated total reflection (ATR) Fourier transform infrared (FTIR) spectroscopy. ATR-FTIR spectroscopic imaging revealed that applying a carefully controlled load to agarose beads produces an even and reproducible contact with the internal reflection element. This allowed detection and quantification of the binding capacity of the stationary phase. ATR-FTIR spectroscopy also showed that Protein A proteolysis does not seem to occur under typical CIP conditions (below 1 M NaOH). However, our data revealed that concentrations of NaOH above 0.1 M cause significant changes in Protein A conformation. The addition of >0.4 M trehalose during CIP significantly reduced NaOH-induced ligand unfolding observed for one of the two Protein A resins tested. Such insights could help to optimise CIP protocols in order to extend resin lifetime and reduce mAb production costs.

Resin characterization by electro-acoustic measurements

The electro-acoustic effects, namely the ion vibration potential (IVP) and the colloidal vibration current (CVI), colloidal vibration potential (CVP) first described by P. Debye [P. Debye, J. Chem. Phys. 1 (1933) 13], are a result of charge separation of bound or free ions at different degrees by ultrasonic waves. Today commercial instruments are available to investigate liquid homogeneous and heterogeneous systems. In the present paper the application of this technique for the characterization of salts, protein solutions and resins for biochromatography is shown and valuable information about resins can be derived in a short time. Various resins were investigated with the following results: (1) the CVI magnitude is dependent of several parameters (such as particle size distribution, volume fraction, density difference); (2) the CVI is influenced by the surface modification of the resins. Polymeric modifications decrease the value of CVI. The CVI is generally lower for high capacity resins; (3) the measurement of the electro-acoustic effects can be used to detect small changes in resins. The CVI is dependent of the amount of adsorbed protein in "native" and denatured state.

Examination of styrene-divinylbenzene ion-exchange resins, used in contact with food, for potential migrants

The nature of extractable substances from five types of styrene-divinylbenzene ion-exchange resins used in the preparation of foodstuffs was investigated. Strong acid cation resins, strong and weak base anion resins, and an active carbon replacement resin were examined. These resins are used for a variety of purposes including water softening, decalcification of sugar syrups, demineralization, removal of nitrate ions from water and decolourization. Analysis was carried out using electrospray LC-MS- and GC-MS-based methodologies. Extractable substances from new resins were identified as mainly being by-products of the resin manufacturing process. Levels of extractable substances decreased with washing.

Visualising fouling of a chromatographic matrix using confocal scanning laser microscopy

Confocal scanning laser microscopy (CSLM) was used to visualise the spatial location of foulants during the fouling of Q Sepharose FF matrix in finite batch experiments and for examining the subsequent effectiveness of clean-in-place (CIP) treatments in cleaning the heavily fouled beads. Beads were severely fouled with partially clarified E. coli homogenate by contacting the beads with the foulant for contact times of 5 min, 1 or 12 h. The use of two different fluorescent dyes, PicoGreen and Cy5.5, for labelling genomic PicoGreen-labelled dsDNA and protein respectively, allowed the direct observation of the chromatographic beads. The extent of fouling was assessed by measuring the subsequent adsorption of Cy5.5-labelled BSA to the beads. Control studies established that the labelling of BSA did not affect significantly the protein properties. In the control case of contacting the unfouled matrix with Cy5.5-labelled BSA, protein was able to penetrate the entire matrix volume. After fouling, Cy5.5-labelled BSA was unable to penetrate the bead but only to bind near the bead surface where it slowly displaced PicoGreen-conjugated dsDNA, which bound only at the exterior of the beads. Labelled host cell proteins bound throughout the bead interior but considerably less at the core; suggesting that other species might have occupied that space. The gross levels of fouling achieved drastically reduced the binding capacity and maximum Cy5.5-labelled BSA uptake rate. The capacity of the resin was reduced by 2.5-fold when incubated with foulant for up to 1 h. However, when the resin was fouled for a prolonged time of 12 h a further sixfold decrease in capacity was seen. The uptake rate of Cy5.5-labelled BSA decreased with increased fouling time of the resin. Incubating the fouled beads in 1 M NaCl dissociated PicoGreen-labelled dsDNA from the bead exterior within 15 min of incubation but proved ineffective in removing all the foulant protein. Cy5.5-labelled BSA was still unable to bind beyond the outer region of the beads. A harsher CIP treatment of 1 M NaCl dissolved in 1 M NaOH was also ineffective in removing all the foulant protein but did remove PicoGreen-conjugated dsDNA within 15 min of incubation. Cy5.5-labelled BSA was able to bind throughout the bead interior after this more aggressive CIP treatment but at a lower capacity than in the case of fresh beads. The competitive adsorption of BacLight Red-labelled whole cells or cell debris and PicoGreen-conjugated dsDNA was also visualised using CSLM.

Speciation of chromium via laser-induced breakdown spectroscopy of ion exchange polymer membranes

A new method for the speciation of ng/mL concentrations of Cr(III) and Cr(VI) solutions with analysis by laser-induced breakdown spectroscopy (LIBS) is reported. Speciation is achieved by pre-concentration of the chromium onto commercially available cation exchange polymer membranes. Chromium(III) is removed directly by cation exchange; chromium(VI) in the filtrate is reduced to Cr(III) and concentrated onto a second cation exchange membrane, affording independent measurement of both species. Large volumes of waters containing Cr(III) and Cr(VI) can be concentrated onto the membranes and directly analyzed by laser-induced breakdown spectroscopy. The estimated limit of detection corresponds to 500 ng of Cr on the membrane: if a solution volume of 1 L is used, then the detection limit corresponds to a solution concentration of 0.5 ng/mL. Excellent separation of the chromium species is attained. Results show that overall method efficiencies range from 94-116% and are independent of the matrix. The influence of pH has been measured, and although Cr(VI) converts to Cr(III) in acidic solutions, the total Cr recoveries are not appreciably influenced by pH over the range of natural waters (4 to 9). In addition, speciation was performed in the presence of a number of different cations and showed that the method is robust in many different and complex matrices.

Preparation and Characterization of a Novel pH-Sensitive Ion Exchange Resin

Methylacrylic acid/styrene cross-linked with divinylbenzene is a novel pH-sensitive ion exchange resin. Microspheres of this resin were characterized by Fourier transform infrared spectroscopy (FTIR) and differential scanning calorimetry (DSC). The microspheres showed a pulsatile swelling behavior when the pH of the media changed. The pH-sensitive microspheres were loaded with salbutamol sulfate and the drug-release characteristics were studied under both simulated gastric and intestinal pH conditions. The results obtained showed that the drug release also depended on the pH of the release media.

The use of histological techniques for the demonstration of ion exchange resins

AIM

To establish the staining characteristics of certain ion exchange resins in histological material, with a view to enabling confident differential identification.

METHODS

Various histological staining procedures were applied to selected pathological material and prepared agar blocks containing the cation exchange resin calcium polystyrene sulphonate and the anion exchange resin cholestyramine.

RESULTS

Calcium polystyrene sulphonate uniquely stained strongly by a direct Schiff's reagent procedure without any preoxidation and by the Ziehl-Neelsen method. Cholestyramine was negative by the former method but stained strongly with a standard Congo red technique.

CONCLUSIONS

These staining results are consistent with the known structure and properties of polystyrene sulphonate and cholestyramine resins. Polystyrene sulphonate resins have the virtually pathognomonic feature of direct Schiff positivity, while morphology, location, and strong non-birefringent Congo red positivity facilitate the identification of cholestyramine. It is possible that the intrinsic staining characteristics of cholestyramine may be lost once it has bound to its target.

Evidence for an anion exchanger in the mouse lacrimal gland acinar cell membrane

Anion exchange transport in the mouse lacrimal gland acinar cell membrane was studied by measuring the intracellular H+ (pHi) and Cl- (aCli) activities with double-barreled ion-selective microelectrodes. In a HCO3- -free solution of pH 7.4 (HEPES/Tris buffered), pHi was 7.25 and aCli was 33 mM. By an exposure to a HCO3- (25 mM HCO3-/5% CO2, pH 7.4) solution for 15 min, aCli was decreased to 25 mM, and pHi was transiently decreased to about 7.05 within 1 min, then slowly relaxed to 7.18 in 15 min. Intracellular HCO3- concentration [HCO3-]i, calculated by the Henderson-Hasselbalch's equation, was 11 mM at 1 min after the exposure and then slowly increased to 15 mM. Readmission of the HCO3(-)-free solution reversed the changes in aCli and pHi. The intracellular buffering power was about 40 mM/pH. An addition of DIDS (0.2 mM) significantly inhibited the rates of change in aCli, pHi, and [HCO3-]i caused by admission/withdrawal of the HCO3- solution and decreased the buffer value. Replacement of all Cl- with gluconate in the HCO3- solution increased pHi, and readmission of Cl- decreased pHi. The rates of these changes in pHi were reduced by DIDS by 32-45% but not by amiloride (0.3 mM). In the HCO3- solution, a stimulation of intracellular HCO3- production by exposing the tissue to 25 mM NH4+ increased aCli significantly. While in the HCO3(-)-free solution or in the HCO3- solution containing DIDS, exposure to NH4+ had little effect on aCli.(ABSTRACT TRUNCATED AT 250 WORDS)

Effect of the content of divinylbenzene in ion-exchange resins on the chromatographic separation of alpha-cyclodextrin and glucose

In the chromatographic separation of alpha-cyclodextrin and glucose, the parameters relating to the adsorption equilibria and rate processes of the solutes were evaluated for the sodium forms of cation-exchange resins with contents of divinylbenzene (DVB) of 2, 4, 6 and 8%. By using these parameters, the chromatograms of the solutes were then calculated. It is concluded that the resin with 6% DVB is most suitable for the chromatographic separation of the solutes on a preparative scale.

Bile acid binding and hypocholesterolemic activity of a new anion exchange resin from 2-methylimidazol and epichlorohydrin

A new anion exchange resin with an imidazolium salt on a epoxide polymer skeleton was synthesized. This white powder material was odorless and tasteless. The in vitro sodium cholate binding of this resin was much more potent than that of cholestyramine. The hypocholesterolemic activity of this resin in cholesterol-fed rabbits proved to be 4.3 times more potent than that of cholestyramine. These results suggest that effective reduction of plasma cholesterol may be achieved with lower doses of this resin.

[Potentiometric titration in biological studies]

The employment of the potentiometric titration method for determination of the nature and concentration of ionized groups in synthetic polyelectrolytes, biopolymers and in membrane fragments of the cell has been considered. The interpretation of the results of potentiometric investigations in the biological system is complicated because of a neglection of the electrostatic factor and differentiation of molecular and supramolecular, structural changes affecting the availability of ionogenic groups. The method, however, provides an important information concerning the character and, particularly, the mechanisms of structural changes in biosystems and in their components under the influence of different factors.

Measurement of thickness within sections by quantitative electron microscopy

To apply the method of quantitative electron microscopy to the measurement of mass in thin sections, the thickness of the section at or very near the structure to be studied must be known. Dowex anion exchange resin AG 1 x 2, stained with phosphotungstic acid (PTA) at pH 6.4, was used as a thickness standard which could be embedded and sectioned. The sectioned PTA-Dowex appeared uniformly stained and exhibited suitable electron opacity. The stoichiometry of the reaction between PTA and the Dowex resin was measured by three independent methods based on gravimetric, colorimetric, and nitrogen determinations whose results showed close agreement. From the PTA uptake, the density of the stained spheres was calculated. Mass of a defined area of PTA-Dowex was measured by quantitative electron microscopy, and from this mass and density, the volume and then the thickness were calculated. The values for thickness were compared to those obtained by interference microscopy on the embedding medium alone in the same sections.