Microwave Assisted Selective Hydrolysis of Polyamides from Multicomponent Carpet Waste

Selective hydrolysis of polyamide-6 (PA-6) and polyamide-66 (PA-66) from commercial multicomponent PA-6/PA-66/polypropylene (PP) carpet is demonstrated by a microwave-assisted acid catalyzed hydrothermal process, yielding monomeric products and solid polypropylene residue. First, an effective method is established to chemically recycle neat PA-6 and PA-66 granules using microwave irradiation. The optimized, hydrochloric acid (HCl) catalyzed process leads to selective production of monomers, 6-aminocaproic acid or adipic acid and hexamethylenediamine, after only 30 min. A piece of commercial carpet is then recycled using the same reaction conditions, but with the alteration of the reaction time from 1 to 6 h. The produced water-soluble products and the remaining solid residue are carefully characterized, proving that the polyamide-part of the carpet is selectively hydrolyzed into water-soluble monomers and the polypropylene-part remains as an unconverted solid that can be further used to produce recycled filaments containing the carpet residue and virgin polypropylene. The developed process opens the possibility to recycle multicomponent materials, such as carpets, through selective hydrolysis. It can also contribute to a circular economy, producing original monomers and materials ready for a new life-cycle.

New Solvent and Coagulating Agent for Development of Chitosan Fibers by Wet Spinning

Adipic acid was evaluated as a novel solvent for wet spinning of chitosan fibers. A solvent with two carboxyl groups could act as a physical crosslinker between the chitosan chains, resulting in improved properties of the fibers. The performance of adipic acid was compared with conventional solvents, i.e., lactic, citric, and acetic acids. Chitosan solutions were injected into a coagulation bath to form monofilaments. Sodium hydroxide (NaOH) and its mixture with ethanol (EtOH) were used as coagulation agents. Scanning electron microscopy confirmed the formation of uniform chitosan monofilaments with an even surface when using adipic acid as solvent. These monofilaments generally showed higher mechanical strength compared to that of monofilaments produced using conventional solvents. The highest Young's modulus, 4.45 GPa, was recorded for adipic acid monofilaments coagulated in NaOH-EtOH. This monofilament also had a high tensile strength of 147.9 MPa. Furthermore, taking advantage of chitosan insolubility in sulfuric acid (H₂SO₄) at room temperature, chitosan fibers were successfully formed upon coagulation in H₂SO₄-EtOH. The dewatering of fibers using EtOH before drying resulted in a larger fiber diameter and lower mechanical strength. Adipic acid fibers made without dehydration illustrated 18% (for NaOH), 46% (for NaOH-EtOH), and 91% (for H₂SO₄-EtOH) higher tensile strength compared to those made with dehydration.

Carbon Dot-Triggered Photocatalytic Degradation of Cellulose Acetate

Chemical modification of biopolymers, before use in thermoplastic applications, can reduce the susceptibility to open environment degradation. We demonstrate carbon dots (CDs) as green photocatalytic triggers that can render the common cellulose derivative, cellulose acetate (CA), degradable under open environment relevant conditions. CD-modified cellulose acetate (CA + CD) films were subjected to UV-A irradiation in air and simulated sea water, and the degradation process was mapped by multiple spectroscopic, chromatographic, and microscopy techniques. The addition of CDs effectively catalyzed the deacetylation reaction, the bottleneck preventing biodegradation of CA. The photocatalytically activated degradation process led to significant weight loss, release of small molecules, and regeneration of cellulose fibers. The weight loss of CA + CD after 30 days of UV-A irradiation in air or simulated sea water was 53 and 43%, respectively, while the corresponding values for plain CA films were 12 and 4%. At the same time the weight average molar mass of CA + CD decreased from 62,000 to 11,000 g/mol and 15,000 g/mol during UV-A irradiation in air and simulated sea water, respectively, and the degree of substitution (DS) decreased from 2.2 to 1.6 both in air and in water. The aging in water alone did not affect the weight average molar mass, but the DS was decreased to 1.9. Control experiments confirmed the generation of hydrogen peroxide when aqueous CD dispersion was subjected to UV-A irradiation, indicating a free radical mechanism. These results are promising for the development of products, such as mulching films, with photocatalytically triggered environmental degradation processes.

Degradable or not? Cellulose acetate as a model for complicated interplay between structure, environment and degradation

Degradable and/or biobased plastics are advocated as possible solution to plastic waste problem. Although mechanical and chemical recycling or energy recovery are in many cases a preferred option to regain the material value, for some applications composting is ideal. However, to more generally ensure complete degradation of plastics within a relatively short time-frame in all-natural environments would be extremely challenging, if not impossible. It is also important to keep in mind that it is the chemical structure and composition in combination with degradation environment that determines whether the plastic will degrade and within what timeframe. Biobased materials can be as stable as the petroleum-based counterparts and face the same waste-management problems. One interesting group of biobased materials are the modified biopolymer-based plastics, such as cellulose acetate (CA). How different modifications affect the inherent degradability of biopolymers is still poorly understood, which is reflected in the contradictory literature. This mirrors the complex interplay between structure-environment-degradability, where structural changes such as degree of substitution in the case of CA and changes in selected degradation environment can lead to totally different end-results and conclusions. Understanding these interactions is a fascinating scientific question. The deposition of CA based products as common surface litter makes it also question of societal and environmental interest. The purpose of this review is to summarize the existing knowledge on degradation of CA and in larger perspective highlight the complicated nature of plastic and bioplastic degradation in natural environments and the interplay between different environmental parameters and material modifications on this process.

Solubility-governed architectural design of polyhydroxyurethane-graft-poly(ε-caprolactone) copolymers

Polyhydroxyurethane-graft-poly(ε-caprolactone) copolymers were prepared in bulk by designing a polyhydroxyurethane system with polymer-in-monomer solubility.

Long-chain polyamide covalent adaptable networks based on renewable ethylene brassylate and disulfide exchange

Long-chain polyamide covalent adaptable networks with high strength and short relaxation times were prepared based on a renewable ethylene brassylate and disulfide exchange.

Cationic UV-Curing of Epoxidized Biobased Resins

Epoxy resins are among the most important building blocks for fabrication of thermosets for many different applications thanks to their superior thermo-mechanical properties and chemical resistance. The recent concerns on the environmental problems and the progressive depletion of petroleum feedstocks have drawn the research interest in finding biobased alternatives. Many curing techniques can be used to obtain the final crosslinked thermoset networks. The UV-curing technology can be considered the most environmentally friendly because of the absence of volatile organic compound (VOC) emissions and mild curing conditions. This review provides an overview of the state of the art of bio-based cationic UV-curable epoxy resins. Particular focus has been given to the sources of the bio-based epoxy monomers and the applications of the obtained products.

Intriguing Carbon Flake Formation during Microwave-Assisted Hydrothermal Carbonization of Sodium Lignosulfonate

Elongated carbon structures, here denoted as carbon flakes (CF), are revealed after microwave-assisted hydrothermal carbonization of sodium lignosulfonate. The morphology of formed CF is investigated by transmission electron microscopy and atomic force microscopy. Interestingly, a wide range of length distributions (between 100 and 700 nm) and a relatively constant aspect ratio and thickness are observed, indicating structures clearly different from the carbon spheres commonly formed during hydrothermal carbonization of lignocellulosic biomass. Moreover, X-ray diffraction, Raman spectroscopy, Fourier transform infrared spectroscopy, and X-ray photoelectron spectroscopy provide further information of the chemical structure, which consist mainly of nanographitic domains with a high degree of defects such as oxygenated functional groups, hybridized sp3 carbon, and aliphatic side chains. Furthermore, new insights into the formation mechanisms are uncovered and the formation is speculated to proceed through the combined effect of microwave irradiation and a heterogeneous solid-solid conversion. The formed CF are anticipated as highly interesting products for a variety of material applications.

Rapid Physicochemical Changes in Microplastic Induced by Biofilm Formation

Risk assessment of microplastic (MP) pollution requires understanding biodegradation processes and related changes in polymer properties. In the environment, there are two-way interactions between the MP properties and biofilm communities: (i) microorganisms may prefer some surfaces, and (ii) MP surface properties change during the colonization and weathering. In a 2-week experiment, we studied these interactions using three model plastic beads (polyethylene [PE], polypropylene [PP], and polystyrene [PS]) exposed to ambient bacterioplankton assemblage from the Baltic Sea; the control beads were exposed to bacteria-free water. For each polymer, the physicochemical properties (compression, crystallinity, surface chemistry, hydrophobicity, and surface topography) were compared before and after exposure under controlled laboratory conditions. Furthermore, we characterized the bacterial communities on the MP surfaces using 16S rRNA gene sequencing and correlated community diversity to the physicochemical properties of the MP. Significant changes in PE crystallinity, PP stiffness, and PS maximum compression were observed as a result of exposure to bacteria. Moreover, there were significant correlations between bacterial diversity and some physicochemical characteristics (crystallinity, stiffness, and surface roughness). These changes coincided with variation in the relative abundance of unique OTUs, mostly related to the PE samples having significantly higher contribution of Sphingobium, Novosphingobium, and uncultured Planctomycetaceae compared to the other test materials, whereas PP and PS samples had significantly higher abundance of Sphingobacteriales and Alphaproteobacteria, indicating possible involvement of these taxa in the initial biodegradation steps. Our findings demonstrate measurable signs of MP weathering under short-term exposure to environmentally relevant microbial communities at conditions resembling those in the water column. A systematic approach for the characterization of the biodegrading capacity in different systems will improve the risk assessment of plastic litter in aquatic environments.

Thermoplastic "All-Cellulose" Composites with Covalently Attached Carbonized Cellulose

Thermoplastic "all-cellulose" composites were synthesized by covalent functionalization of cellulose acetate (CA) with oxidized carbonized cellulose (OCC). The OCC were manufactured via microwave-assisted hydrothermal carbonization (HTC) of cellulose followed by oxidation and dialysis. The OCC were of micrometer-size, had plane morphology and contained a variety of oxygen functionalities, enabling transformation into acyl chlorinated OCC under moderate reaction conditions. The synthesis of OCC-modified CA composites and neat CA were performed in the recyclable ionic liquid 1-allyl-3-methylimidazolium chloride. The degree of acetylation and amount of OCC were varied to establish their influence on thermal and physical properties of the composites. The OCC-modified CA composites displayed a notably enhanced film-forming ability, which led to improved optical and mechanical properties compared to neat CA. In addition, it was shown that OCC-modified CA composites can be synthesized from waste products, such as paper tissues. The OCC-modification was demonstrated to be a promising route to transparent and strong thermoplastic "all-cellulose" composites with moderate flexibility.

Nitrogen and phosphorous doped graphene quantum dots: Excellent flame retardants and smoke suppressants for polyacrylonitrile nanocomposites

Nitrogen (N-GQD) as well as nitrogen and phosphorous co-doped (NP-GQD) graphene quantum dots were demonstrated as novel, low cost, green and highly effective flame retardants and smoke suppressants for polyacrylonitrile (PAN) nanocomposites. The N-GQD and NP-GQD samples were synthesized by hydrothermal method with citric acid as the main reactant. For the first time, the flame retardant and smoke suppressant properties of the NP-GQD were studied. The GQDs were introduced into PAN by solvent blending route. Subsequently, thermal stability, flame retardancy, fire behavior, fire hazard and structure of the residual char were investigated by thermogravimetric analysis (TGA), UL-94 vertical burning test, cone calorimetry, FE-SEM, and Raman spectroscopy. Results showed that both PAN/N-GQD and PAN/NP-GQD nanocomposites had higher flame retardancy and smoke suppressant behavior in addition to lower fire hazard properties than neat PAN. Furthermore, the residual chars for the nanocomposite samples were increased in comparison to the neat PAN. The improvements were even more significant in case of the PAN/NP-GQD due to the synergistic effect of nitrogen and phosphorous. The improvements were mainly ascribed to the ability of the N-GQD and NP-GQD to provide stronger and larger protective char barrier layers, which was even more pronounced in case of the NP-GQD.

Turning natural δ-lactones to thermodynamically stable polymers with triggered recyclability

Extending the use of natural δ-lactones in circular materials via a synthetic strategy yielding thermodynamically stable polyesters with triggered recyclability.

Fully inkjet printed ultrathin microsupercapacitors based on graphene electrodes and a nano-graphene oxide electrolyte

The advance of miniaturized and low-power electronics has a striking impact on the development of energy storage devices with constantly tougher constraints in terms of form factor and performance. Microsupercapacitors (MSCs) are considered a potential solution to this problem, thanks to their compact device structure. Great efforts have been made to maximize their performance with new materials like graphene and to minimize their production cost with scalable fabrication processes. In this regard, we developed a full inkjet printing process for the production of all-graphene microsupercapacitors with electrodes based on electrochemically exfoliated graphene and an ultrathin solid-state electrolyte based on nano-graphene oxide. The devices exploit the high ionic conductivity of nano-graphene oxide coupled with the high electrical conductivity of graphene films, yielding areal capacitances of up to 313 μF cm-2 at 5 mV s-1 and high power densities of up to ∼4 mW cm-3 with an overall device thickness of only ∼1 μm.

Recyclable Fully Biobased Chitosan Adsorbents Spray-Dried in One Pot to Microscopic Size and Enhanced Adsorption Capacity

A facile one-pot spray-drying process was developed for fabrication and in situ crosslinking of chitosan microspheres to improve the adsorption capacity by microscopic design. A fully biobased nature was achieved by utilizing genipin (GP) as a crosslinking agent and chitosan-derived nanographene oxide (nGO) as a property tuner. The produced chitosan microspheres were further proven as powerful adsorbents for common wastewater contaminants such as anionic dyes and pharmaceutical contaminants, here modeled by methyl orange (MO) and diclofenac sodium (DCF). By regulating the amount of GP and nGO, as well as by controlling the process parameters including the spray-drying inlet temperature and postheat treatment, the surface morphology, size, zeta potential, and adsorption efficiency of the microspheres could be tuned accordingly. The adsorption efficiency for MO and DCF reached 98.9 and 100%, respectively. The microspheres retained high DCF adsorption efficiency after six adsorption and desorption cycles, and the recyclability was improved by the incorporated nGO. The fabricated microspheres, thus, have great potential as reusable and eco-friendly adsorbents.