Emerging Trends in Porogens toward Material Fabrication: Recent Progresses and Challenges

Fabrication of tailor-made materials requires meticulous planning, use of technical equipments, major components and suitable additives that influence the end application. Most of the processes of separation/transport/adsorption have environmental applications that demands a material to be with measurable porous nature, stability (mechanical, thermal) and morphology. Researchers say that a vital role is played by porogens in this regard. Porogens (i.e., synthetic, natural, mixed) and their qualitative and quantitative influence on the substrate material (polymers (bio, synthetic), ceramic, metals, etc.) and their fabrication processes are summarized. In most cases, porogens critically influence the morphology, performance, surface and cross-section, which are directly linked to material efficiency, stability, reusability potential and its applications. However, currently there are no review articles exclusively focused on the porogen pores' role in material fabrication in general. Accordingly, this article comprises a review of the literature on various types of porogens, their efficiency in different host materials (organic, inorganic, etc.), pore size distribution (macro, micro and nano), their advantages and limitations, to a certain extent, and their critical applications. These include separation, transport of pollutants, stability improvement and much more. The progress made and the remaining challenges in porogens' role in the material fabrication process need to be summarized for researcher's attention.

Research and Development of Red Mud and Slag Alkali Activation Light Filling Materials Preparation by Ultra-High Water Content and Analysis of Microstructure Formation Mechanism

This paper presents the preparation of alkali-activated red mud (RM) light material by an ultra-high liquid-solid ratio (1.98) based on the super water absorption characteristic of RM particles. Compressive strength, dry density, and water absorption are analyzed over time. Besides, the characteristic distributions of porosity and pore size are measured by mercury injection tests, and the microstructure is further analyzed by scanning electron microscopy. The results show that the ultra-high liquid-solid ratio can be used to prepare light samples with superior mechanical properties, low water absorption, reasonable pore distribution, and fine microstructures compared with light samples prepared with a foaming agent. The reason is that the significant increase in the free water does not change the dense microstructure of samples and effectively limits the increase in the detrimental pores. This effectively alleviates the sudden decrease in compressive strength and limits the increase in water absorption.

A Review on Cyanide Gas Elimination Methods and Materials

Cyanide gas is highly toxic and volatile and is among the most typical toxic and harmful pollutants to human health and the environment found in industrial waste gas. In the military context, cyanide gas has been used as a systemic toxic agent. In this paper, we review cyanide gas elimination methods, focusing on adsorption and catalysis approaches. The research progress on materials capable of affecting cyanide gas adsorption and catalytic degradation is discussed in depth, and the advantages and disadvantages of various materials are summarized. Finally, suggestions are provided for future research directions with respect to cyanide gas elimination materials.

Study on Stability of Mechanical Properties for Porous Fe-Cr-Al Alloys after Long-Term Aging

Nowadays, both the ferrite phase and B2-structured intermetallic in the Fe-Cr-Al alloy system are developed as porous materials, which have been further applied as high-temperature filter materials in industry. This work presents a comparative study of the mechanical properties of porous Fe20Cr5Al, Fe10Cr10Al and Fe10Cr20Al aged at 480 °C for 500 h. The changes in tensile strength, elongation and hardness were determined, and the microstructure changes as well as slight oxidation states of the aged samples were investigated. The results show that the precipitated Cr-rich phase in porous Fe20Cr5Al can increase the hardness and decrease the ductility, while intergranular oxidation can degrade the mechanical performance of the three porous Fe-Cr-Al materials. It is noted that porous Fe10Cr20Al exhibits relatively superior mechanical stability during long-term aging. Meanwhile, by introducing boron, the mechanical performance of the aged porous Fe-Cr-Al alloys can be stabilized since the possible internal oxidation of the exposed grain boundaries is inhibited.

Covalent Organic Frameworks for Chemical and Biological Sensing

Covalent organic frameworks (COFs) are a class of crystalline porous organic polymers with polygonal porosity and highly ordered structures. The most prominent feature of the COFs is their excellent crystallinity and highly ordered modifiable one-dimensional pores. Since the first report of them in 2005, COFs with various structures were successfully synthesized and their applications in a wide range of fields including gas storage, pollution removal, catalysis, and optoelectronics explored. In the meantime, COFs also exhibited good performance in chemical and biological sensing, because their highly ordered modifiable pores allowed the selective adsorption of the analytes, and the interaction between the analytes and the COFs’ skeletons may lead to a detectable change in the optical or electrical properties of the COFs. In this review, we firstly demonstrate the basic principles of COFs-based chemical and biological sensing, then briefly summarize the applications of COFs in sensing some substances of practical value, including some gases, ions, organic compounds, and biomolecules. Finally, we discuss the trends and the challenges of COFs-based chemical and biological sensing.

Binder-Free Porous 3D-ZnO Hexagonal-Cubes for Electrochemical Energy Storage Applications

Considerable efforts are underway to rationally design and synthesize novel electrode materials for high-performance supercapacitors (SCs). However, the creation of suitable materials with high capacitance remains a big challenge for energy storage devices. Herein, unique three-dimensional (3D) ZnO hexagonal cubes on carbon cloth (ZnO@CC) were synthesized by invoking a facile and economical hydrothermal method. The mesoporous ZnO@CC electrode, by virtue of its high surface area, offers rich electroactive sites for the fast diffusion of electrolyte ions, resulting in the enhancement of the SC’s performance. The ZnO@CC electrode demonstrated a high specific capacitance of 352.5 and 250 F g⁻¹ at 2 and 20 A g⁻¹, respectively. The ZnO@CC electrode revealed a decent stability of 84% over 5000 cycles at 20 A g⁻¹ and an outstanding rate-capability of 71% at a 10-fold high current density with respect to 2 A g⁻¹. Thus, the ZnO@CC electrode demonstrated improved electrochemical performance, signifying that ZnO as is promising candidate for SCs applications.

Process Parameters Optimization, Characterization, and Application of KOH-Activated Norway Spruce Bark Graphitic Biochars for Efficient Azo Dye Adsorption

In this work, Norway spruce bark was used as a precursor to prepare activated biochars (BCs) via chemical activation with potassium hydroxide (KOH) as a chemical activator. A Box–Behnken design (BBD) was conducted to evaluate and identify the optimal conditions to reach high specific surface area and high mass yield of BC samples. The studied BC preparation parameters and their levels were as follows: pyrolysis temperature (700, 800, and 900 °C), holding time (1, 2, and 3 h), and ratio of the biomass: chemical activator of 1: 1, 1.5, and 2. The planned BBD yielded BC with extremely high SSA values, up to 2209 m²·g⁻¹. In addition, the BCs were physiochemically characterized, and the results indicated that the BCs exhibited disordered carbon structures and presented a high quantity of O-bearing functional groups on their surfaces, which might improve their adsorption performance towards organic pollutant removal. The BC with the highest SSA value was then employed as an adsorbent to remove Evans blue dye (EB) and colorful effluents. The kinetic study followed a general-order (GO) model, as the most suitable model to describe the experimental data, while the Redlich–Peterson model fitted the equilibrium data better. The EB adsorption capacity was 396.1 mg·g⁻¹. The employment of the BC in the treatment of synthetic effluents, with several dyes and other organic and inorganic compounds, returned a high percentage of removal degree up to 87.7%. Desorption and cyclability tests showed that the biochar can be efficiently regenerated, maintaining an adsorption capacity of 75% after 4 adsorption–desorption cycles. The results of this work pointed out that Norway spruce bark indeed is a promising precursor for producing biochars with very promising properties.

Screening of Self-Assembling of Collagen IV Fragments into Stable Structures Potentially Useful in Regenerative Medicine

The aim of the research was to check whether it is possible to use fragments of type IV collagen to obtain, as a result of self-assembling, stable spatial structures that could be used to prepare new materials useful in regenerative medicine. Collagen IV fragments were obtained by using DMT/NMM/TosO- as a coupling reagent. The ability to self-organize and form stable spatial structures was tested by the CD method and microscopic techniques. Biological studies covered: resazurin assay (cytotoxicity assessment) on BJ, BJ-5TA and C2C12 cell lines; an alkaline version of the comet assay (genotoxicity), Biolegend Legendplex human inflammation panel 1 assay (SC cell lines, assessment of the inflammation activity) and MTT test to determine the cytotoxicity of the porous materials based on collagen IV fragments. It was found that out of the pool of 37 fragments (peptides 1-33 and 2.1-2.4) reconstructing the outer sphere of collagen IV, nine fragments (peptides: 2, 4, 5, 6, 14, 15, 25, 26 and 30), as a result of self-assembling, form structures mimicking the structure of the triple helix of native collagens. The stability of spatial structures formed as a result of self-organization at temperatures of 4 °C, 20 °C, and 40 °C was found. The application of the MST method allowed us to determine the Kd of binding of selected fragments of collagen IV to ITGα1β1. The stability of the spatial structures of selected peptides made it possible to obtain porous materials based on their equimolar mixture. The formation of the porous materials was found for cross-linked structures and the material stabilized only by weak interactions. All tested peptides are non-cytotoxic against all tested cell lines. Selected peptides also showed no genotoxicity and no induction of immune system responses. Research on the use of porous materials based on fragments of type IV collagen, able to form stable spatial structures as scaffolds useful in regenerative medicine, will be continued.

Experimental determination of modulation power of lung tissue for particle therapy

In particle therapy of lung tumors, modulating effects on the particle beam may occur due to the microscopic structure of the lung tissue. These effects are caused by the heterogeneous nature of the lung tissue and cannot be completely taken into account during treatment planning, because these micro structures are too small to be fully resolved in the planning CT. In several publications, a new material parameter called modulation power (P_mod) was introduced to characterize the effect. For various artificial lung surrogates, this parameter was measured and published by other groups and ranges up to approximately 1000μm. Studies investigating the influence of the modulation power on the dose distribution during irradiation are using this parameter in the rang of 100-800μm. More precise measurements forP_modon real lung tissue have not yet been published. In this work, the modulation power of real lung tissue was measured using porcine lungs in order to produce more reliable data ofP_modfor real lung tissue. For this purpose,ex-vivoporcine lungs were frozen in a ventilated state and measurements in a carbon ion-beam were performed. Due to the way the lungs were prepared and transferred to a solid state, the lung structures that modulate the beam could also be examined in detail using micro CT imaging. An optimization of the established methods of measuring the modulation power, which takes better account of the typical structures within lung tissue, was developed as well.

Sensing Deformation in Vacuum Driven Foam-Based Actuator via Inductive Method

Perception in soft robotics is crucial to allow a safe interaction to effectively explore the environment. Despite the inherent capabilities of soft materials, embedding reliable sensing in soft actuators or robots could introduce constraints in the overall design (e.g., loss of deformability, undesired trajectories, etc.) or reduce their compliant characteristics. Consequently, an adequate stiffness for both sensor and actuator becomes a crucial design parameter. In particular, for sensing the deformation related to actuation motion, sensing and actuating strategies must work in full mechanical synergy. In this view, an inductive sensing solution is presented, exploiting open-cell foam and a copper (Cu) wire in an Inductive Foam Sensor (IFS). Due to entangled air cells high deformability is enabled upon vacuum pressure, and proprioceptive information is provided. The IFS is then successfully integrated into the earlier developed Ultralight Hybrid Pneumatic Artificial Muscle (UH-PAM), which encases an elastomeric bellow skin and plastic rings. Such sensorized UH-PAM (SUH-PAM) is capable of a high contraction ratio (54% upon -80 kPa), while the inductive sensing shows a high sensitivity of 0.01031/1% and a hysteresis of 5.35%, with an average error of 1.85%, respectively. In order to implement a robust feedback control system, an adaptable proportional sliding mode control is presented. As a result, the SUH-PAM motion can be controlled to the mm-scale, with an RMSE of 0.925 mm, and high robustness against disturbances is demonstrated.

The Effect of Cobalt on the Deformation Behaviour of a Porous TiNi-Based Alloy Obtained by Sintering

This research investigates the effect of cobalt on the deformation behaviour of a porous TiNi-based alloy that was obtained by sintering. Porous TiNi-based alloys with cobalt additives, accounting for 0-2 at. % and with a pitch of 0.5, were obtained. The structural-phase state of the porous material was researched by X-ray structural analysis. The effect of different amounts of Co (used as an alloying additive) on the deformation behaviour was investigated by tensile to fracture. The fractograms of fracture of the experimental samples were analysed using scanning electron microscopy. For the first time, the present research shows a diagram of the deformation of a porous TiNi-based alloy that was obtained by sintering under tensile. The stages of deformation were described according to the physical nature of the processes taking place. The effect of the cobalt-alloying additive on the change in the critical stress of martensitic shear was investigated. It was found that the behaviour of the concentration dependency of stress at concentrations under 1.5 at. % Co was determined by an increase in the stress in the TiNi solid solution. This phenomenon is attributed to the arrangement of Co atoms on the Ti sublattice, as well as an increase in the fraction of the B19' phase in the matrix. The steep rise of the developed forces on the concentration dependency of the martensitic shear stress at 2 at. % Co is presumably attributed to the precipitation hardening of austenite due to the precipitation of finely dispersed coherent Ti₃Ni₄ phase following the decrease of fraction of martensite. An analysis of fractograms showed that as more cobalt was added, areas of fracture with traces of martensite plates of the B19' phase started to prevail. At 2 at. % Co these plates fill almost the entire area of the fracture. The research findings presented in this work are of great importance, since they can be used to achieve the set of physical and mechanical properties required for the development of biocompatible materials for implantology.

Theoretical and Experimental Studies on the Ability of Intracrystalline Pores of β-La2(SO4)3 To Accommodate Various Gas Species with a Special Focus on Ammonia Insertion Behaviors

β-La2(SO4)3 is a microporous inorganic crystal with one-dimensional perforated pores where H2O molecules can be inserted. To evaluate the nature of the pores and extend the application range, we investigate the ability to accommodate various hydrogen compound molecules XHn (CH4, NH3, HF, H2S, HCl, and HI) by insertion. The stable structures of the XHn molecules in the pores of β-La2(SO4)3 and the change in the Gibbs energy for XHn insertion ΔinsertG (T) are estimated by first-principles calculations. The guest XHn molecules are stabilized by forming H-O and X-La bonds with the β-La2(SO4)3 host structure. Based on the values of ΔinsertG (T), NH3, H2O, and HF are energetically stable in the crystal even above 0 °C. Correspondingly, thermogravimetry (TG) of β-La2(SO4)3 in NH3, CH4, and CO2 gases revealed that NH3 can be inserted into β-La2(SO4)3 below 360 °C, but CH4 and CO2 cannot. Unlike the case of H2O insertion, NH3 insertion proceeds via two steps. The first step is a single-solid-phase reaction of β-La2(SO4)3·yNH3, where NH3 molecules are inserted into the host structure with a continuously changing nonstoichiometric y value between 0 and 0.1. The second step is a two-solid-phase reaction between β-La2(SO4)3·0.1NH3 and β'-La2(SO4)3·0.3NH3, which is a phase formed after further NH3 insertion into β-La2(SO4)3·0.1NH3 with a minor change in the host structure. The fact that both NH3 and H2O can be inserted confirms that the pores of β-La2(SO4)3 allow for the insertion of molecules with a strong polarity. This nature is similar to zeolites and metal-organic frameworks (MOFs) with polar surfaces in the pores.

Molecular Design of 3D Porous Carbon Framework via One-Step Organic Synthesis

A new practical method for construction of 3D porous carbon was developed through molecular design via one-step synthesis from commercially available carbon tetrabromide and bis(trimethylsilyl)acetylene on a gram-scale, and the obtained porous carbon has a well-defined sp¹ -sp³ all-carbon structure (C₁₃ ), high stability, and high surface area.

The Evolution of Organosilicon Precursors for Low-k Interlayer Dielectric Fabrication Driven by Integration Challenges

Since the application of silicon materials in electronic devices in the 1950s, microprocessors are continuously getting smaller, faster, smarter, and larger in data storage capacity. One important factor that makes progress possible is decreasing the dielectric constant of the insulating layer within the integrated circuit (IC). Nevertheless, the evolution of interlayer dielectrics (ILDs) is not driven by a single factor. At first, the objective was to reduce the dielectric constant (k). Reduction of the dielectric constant of a material can be accomplished by selecting chemical bonds with low polarizability and introducing porosity. Moving from silicon dioxide, silsesquioxane-based materials, and silica-based materials to porous silica materials, the industry has been able to reduce the ILDs’ dielectric constant from 4.5 to as low as 1.5. However, porous ILDs are mechanically weak, thermally unstable, and poorly compatible with other materials, which gives them the tendency to absorb chemicals, moisture, etc. All these features create many challenges for the integration of IC during the dual-damascene process, with plasma-induced damage (PID) being the most devastating one. Since the discovery of porous materials, the industry has shifted its focus from decreasing ILDs’ dielectric constant to overcoming these integration challenges. More supplementary precursors (such as Si–C–Si structured compounds), deposition processes (such as NH₃ plasma treatment), and post porosity plasma protection treatment (P4) were invented to solve integration-related challenges. Herein, we present the evolution of interlayer dielectric materials driven by the following three aspects, classification of dielectric materials, deposition methods, and key issues encountered and solved during the integration phase. We aim to provide a brief overview of the development of low-k dielectric materials over the past few decades.

Mechanical Properties of Porous Structures for Dental Implants: Experimental Study and Computational Homogenization

A combined experimental and numerical study on titanium porous microstructures intended to interface the bone tissue and the solid homogeneous part of a modern dental implant is presented. A specific class of trabecular geometries is compared to a gyroid structure. Limitations associated with the application of the adopted selective laser melting technology to small microstructures with a pore size of 500 μm are first examined experimentally. The measured effective elastic properties of trabecular structures made of Ti6Al4V material support the computational framework based on homogenization with the difference between the measured and predicted Young’s moduli of the Dode Thick structure being less than 5%. In this regard, the extended finite element method is promoted, particularly in light of the complex sheet gyroid studied next. While for plastic material-based structures a close match between experiments and simulations was observed, an order of magnitude difference was encountered for titanium specimens. This calls for further study and we expect to reconcile this inconsistency with the help of computational microtomography.

Adsorbing Volatile Organic Chemicals by Soluble Triazine-Based Dendrimers under Ambient Conditions with the Adsorption Capacity of Pyridine up to 946.2 mg/g

Two triazine-based dendrimers with peripheral 1,3,5-triamidobenzene (1-3-5-TAB) functionality were prepared, and their void spaces in the bulk solid were investigated. We examined dendrimers of three core lengths and determined the one with the longest core exhibits the largest void space because the peripheral amides were not imbedded in the internal space of each dendritic molecule. The new dendrimers as solids were observed to adsorb volatile organic chemicals efficiently. Importantly, because the dendrimers are soluble in organic solvents, the adsorbed VOCs can be quantified by ¹H-NMR spectroscopy by choosing a chemical shift (δ) of dendrimers as the internal standard to exclude interfering impurity signals, a much simpler and more efficient protocol than the traditional GC technique for the VOC quantification. One dendrimer was found to adsorb 24 equivalents of pyridine, so its adsorption capacity is equivalent to 946.2 mg/g. This is a more than 2-fold increase than the reported values by other porous materials.

Study on the Mechanical Properties of Fly-Ash-Based Light-Weighted Porous Geopolymer and Its Utilization in Roof-Adaptive End Filling Technology

This paper aims to study the porous structure and the mechanical properties of fly-ash-based light-weighted porous geopolymer (FBLPG), exploring the feasibility of using it in roof-adaptive end filling technology based on its in-situ foaming characteristics and plastic yielding performance. A porous structure model of FBLPG during both the slurry and solid period was established to study their influence factor. In addition, this study also built a planar structure model in the shape of a honeycomb with bore walls, proving that the bore walls possess the characteristics of isotropic force. FBLPG shows a peculiar plastic yielding performance in the experiment where its stress stays stable with the gradual increase of the deformation, which can guarantee the stability of a filling body under the cycled load from the roof. At the same time, the in-situ foaming process combined with the unique filling technique can make the FBLPG filling body fully in contact with the irregular roof. This roof-adaptive end filling technology makes it a successful application in plugging the 1305 working face, which avoids problems of the low tight-connection ratio and secondary air-leakage channel resulted from the traditional filling technology, effectively improving coal production in terms of safety and high efficiency.

Structure-Processing-Property Relationships of 3D Printed Porous Polymeric Materials

Imparting porosity to 3D printed polymeric materials is an attractive option for producing lightweight, flexible, customizable objects such as sensors and garments. Although methods currently exist to introduce pores into 3D printed objects, little work has explored the structure-processing-property relationships of these materials. In this study, photopolymer/sacrificial paraffin filler composite inks were produced and printed by a direct ink writing (DIW) technique that leveraged paraffin particles as sacrificial viscosity modifiers in a matrix of commercial elastomer photocurable resin. After printing, paraffin was dissolved by immersion of the cured part in an organic solvent at elevated temperature, leaving behind a porous matrix. Rheometry experiments demonstrated that composites with between 40 and 70 wt % paraffin particles were able to be successfully 3D printed; thus, the porosity of printed objects can be varied from 43 to 73 vol %. Scanning electron microscopy images demonstrated that closed-cell porous structures formed at low porosity values, whereas open-cell structures formed at and above approximately 53 vol % porosity. Tensile tests revealed a decrease in elastic modulus as the porosity of the material was increased. These tests were simulated using finite element analysis (FEA), and it was found that the Neo-Hookean model was appropriate to represent the 3D printed porous material at lower and higher void fractions within a 75% strain, and the Ogden model also gave good predictions of porous material performance. The transition between closed- and open-cell behaviors occurred at 52.4 vol % porosity in the cubic representative volume elements used for FEA, which agreed with experimental findings that this transition occurred at approximately 53 vol % porosity. This work demonstrates that the tandem use of rheometry, FEA, and DIW enables the design of complex, tailorable 3D printed porous structures with desired mechanical performance.

Solid-State NMR Spectroscopy: A Key Tool to Unravel the Supramolecular Structure of Drug Delivery Systems

In the past decades, nanosized drug delivery systems (DDS) have been extensively developed and studied as a promising way to improve the performance of a drug and reduce its undesirable side effects. DDSs are usually very complex supramolecular assemblies made of a core that contains the active substance(s) and ensures a controlled release, which is surrounded by a corona that stabilizes the particles and ensures the delivery to the targeted cells. To optimize the design of engineered DDSs, it is essential to gain a comprehensive understanding of these core-shell assemblies at the atomic level. In this review, we illustrate how solid-state nuclear magnetic resonance (ssNMR) spectroscopy has become an essential tool in DDS design.

Benchmark C2 H2 /CO2 Separation in an Ultra-Microporous Metal-Organic Framework via Copper(I)-Alkynyl Chemistry

Separation of acetylene from carbon dioxide remains a daunting challenge because of their very similar molecular sizes and physical properties. We herein report the first example of using copper(I)-alkynyl chemistry within an ultra-microporous MOF (Cu^I @UiO-66-(COOH)₂ ) to achieve ultrahigh C₂ H₂ /CO₂ separation selectivity. The anchored Cu^I ions on the pore surfaces can specifically and strongly interact with C₂ H₂ molecule through copper(I)-alkynyl π-complexation and thus rapidly adsorb large amount of C₂ H₂ at low-pressure region, while effectively reduce CO₂ uptake due to the small pore sizes. This material thus exhibits the record high C₂ H₂ /CO₂ selectivity of 185 at ambient conditions, significantly higher than the previous benchmark ZJU-74a (36.5) and ATC-Cu (53.6). Theoretical calculations reveal that the unique π-complexation between Cu^I and C₂ H₂ mainly contributes to the ultra-strong C₂ H₂ binding affinity and record selectivity. The exceptional separation performance was evidenced by breakthrough experiments for C₂ H₂ /CO₂ gas mixtures. This work suggests a new perspective to functionalizing MOFs with copper(I)-alkynyl chemistry for highly selective separation of C₂ H₂ over CO₂ .

Biotemplated Hollow Mesoporous Silica Particles as Efficient Carriers for Drug Delivery

We designed three types of hollow-shaped porous silica materials via a three-step biotemplate-directed method: porous hollow silica nanorods, hollow dendritic fibrous nanostructured silica (DFNS), and ultraporous sponge-like DFNS. The first step was making a biotemplate, for which we used cellulose nanocrystals (CNCs), consisting of rod-shaped nanoparticles synthesized by conventional acid hydrolysis of cellulose fibers. In a second step, core-shell samples were prepared using CNC particles as hard template by two procedures. In the first one, core-shell CNC-silica nanoparticles were synthesized by a polycondensation reaction, which exclusively took place at the surface of the CNCs. In the second procedure, a typical synthesis of DFNS was conducted in a bicontinuous microemulsion with the assistance of additives. DFNS was assembled on the surface of the CNCs, giving rise to core-shell CNC-DFNS structures. Finally, all of the silica-coated CNC composites were calcined, during which the CNC was removed from the core and hollow structures were formed. These materials are very lightweight and highly porous. All three structures were tested as nanocarriers for drug delivery and absorbents for dye removal applications. Dye removal results showed that they can adsorb methylene blue efficiently, with ultraporous sponge-like DFNS showing the highest adsorption capacity, followed by hollow DFNS and hollow silica nanorods. Furthermore, breast cancer cells show a lower cell viability when exposed to doxorubicin-loaded hollow silica nanorods compared with control or doxorubicin cultures, suggesting that the loaded nanorod has a greater anticancer effect than free doxorubicin.

Synergy of Porous Structure and Microstructure in Piezoresistive Material for High-Performance and Flexible Pressure Sensors

A porous and microstructure piezoresistive material composed of polydimethylsiloxane (PDMS) and multiwalled carbon nanotubes (MWCNTs) was designed and prepared for a flexible and highly sensitive pressure sensor over a wide detection range. The microstructure was patterned on the surface of the partially cured PDMS/MWCNTs/NaCl mixture by imprinting a nonwoven fabric. After curing and dissolving the NaCl powders, the porous and surface microstructure PDMS/MWCNT film was obtained. Two PDMS/MWCNT films were stacked together and sandwiched between two copper foil electrodes, in which the two microstructure surfaces were in contact with the electrodes. Due to the synergistic effects of the combination of the porous structure and surface microstructure, the flexible sensor had highly sensitive response over a wide pressure range from 1 Pa to 100 kPa. Under the small pressure, the high sensitivity was achieved by the change in contact areas between the electrodes and the surface microstructures; at high pressure up to 100 kPa, the sensor retained its high sensitivity because of the porous structure of the piezoresistive PDMS/MWCNT material. Additionally, the sensor had fast response speed and good durability. The piezoresistive pressure sensors based on the porous and microstructure PDMS/MWCNTs were demonstrated in detection of sound, monitoring of human activities, and array mapping of the spatial pressure distribution.

Modulation of Interfacial Thermal Transport between Fumed Silica Nanoparticles by Surface Chemical Functionalization for Advanced Thermal Insulation

Since solid-state heat transport in a highly porous nanocomposite strongly depends on the thermal boundary conductance (TBC) between constituent nanomaterials, further suppression of the TBC is important for improving performance of thermal insulators. Here, targeting a nanocomposite fabricated by stamping fumed silica nanoparticles, we perform a wide variety of surface functionalizations on fumed silica nanoparticles by a silane coupling method and investigate the impact on the thermal conductivity (K_m). The K_m of the silica nanocomposite is approximately 20 and 9 mW/m/K under atmospheric and vacuum conditions at the material density of 0.2 g/cm³ without surface functionalization, respectively, and the experimental results indicate that the K_m can be modulated depending on the chemical structure of molecules. The surface modification with a linear alkyl chain of optimal length significantly suppresses K_m by approximately 30%, and the suppression can be further enhanced to approximately 50% with an infrared opacifier. The magnitude of suppression was found to sensitively depend on the length of the terminal chain. The magnitude is also related to the number of reactive silanol groups in the chemical structure, where the surface modification with fluorocarbon gives the largest suppression. The surface hydrophobization merits thermal insulation through significant suppression of the TBC, presumably by reducing the water molecules that otherwise would serve as heat conduction channels at the interface. On the other hand, when the chain length is long, the suppression is counteracted by the enhanced phonon transmission through the silane coupling molecules that grow with the chain length. This is supported by the analytical model and present simulation results, leading to prediction of the optimal chemical structure for better thermal insulation.

Chemical, Thermal, Time, and Enzymatic Stability of Silk Materials with Silk I Structure

The crystalline structure of silk fibroin Silk I is generally considered to be a metastable structure; however, there is no definite conclusion under what circumstances this crystalline structure is stable or the crystal form will change. In this study, silk fibroin solution was prepared from B. Mori silkworm cocoons, and a combined method of freeze-crystallization and freeze-drying at different temperatures was used to obtain stable Silk I crystalline material and uncrystallized silk material, respectively. Different concentrations of methanol and ethanol were used to soak the two materials with different time periods to investigate the effect of immersion treatments on the crystalline structure of silk fibroin materials. X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), Raman scattering spectroscopy (Raman), Scanning electron microscope (SEM), and Thermogravimetric analysis (TGA) were used to characterize the structure of silk fibroin before and after the treatments. The results showed that, after immersion treatments, uncrystallized silk fibroin material with random coil structure was transformed into Silk II crystal structure, while the silk material with dominated Silk I crystal structure showed good long-term stability without obvious transition to Silk II crystal structure. α-chymotrypsin biodegradation study showed that the crystalline structure of silk fibroin Silk I materials is enzymatically degradable with a much lower rate compared to uncrystallized silk materials. The crystalline structure of Silk I materials demonstrate a good long-term stability, endurance to alcohol sterilization without structural changes, and can be applied to many emerging fields, such as biomedical materials, sustainable materials, and biosensors.

Mechanically Strong, Scalable, Mesoporous Xerogels of Nanocellulose Featuring Light Permeability, Thermal Insulation, and Flame Self-Extinction

Scalability is a common challenge in the structuring of nanoscale particle dispersions, particularly in the drying of these dispersions for producing functional, porous structures such as aerogels. Aerogel production relies on supercritical drying, which exhibits poor scalability. A solution to this scalability limitation is the use of evaporative drying under ambient pressure. However, the evaporative drying of wet gels comprising nanoscale particles is accompanied by a strong capillary force. Therefore, it is challenging to produce evaporative-dried gels or "xerogels" that possess the specific structural profiles of aerogels such as mesoscale pores, high porosity, and high specific surface area (SSA). Herein, we demonstrate a structure of mesoporous xerogels with high porosity (∼80%) and high SSA (>400 m² g^-1) achieved by exploiting cellulose nanofibers (CNFs) as the building blocks with tunable interparticle interactions. CNFs are sustainable, wood-derived materials with high strength. In this study, the few-nanometer-wide CNFs bearing carboxy groups were structured into a stable network via ionic inter-CNF interaction. The outline of the resulting xerogels was then tailored into a regular, millimeter-thick, board-like structure. Several characterization techniques highlighted the multifunctionality of the CNF xerogels combining outstanding strength (compression E = 170 MPa, σ = 10 MPa; tension E = 290 MPa, σ = 8 MPa), moderate light permeability, thermal insulation (0.06-0.07 W m^-1 K^-1), and flame self-extinction. As a potential application of the xerogels, daylighting yet insulating, load-bearing wall members can be thus proposed.