Bioinspired Superhydrophobic/Superhydrophilic Janus Copper Foam for On-Demand Oil/Water Separation

Superwettable Janus membranes with unique interfacial characteristics have versatile applications in oil/water separation, microfluid transportation, and membrane distillation. However, it remains a significant challenge to simply fabricate three-dimensional (3D) metallic foams with Janus superwettability using a facile and environment-friendly method. In this study, a novel method is present to construct a Janus copper foam (CF) by combining superhydrophobicity and superhydrophilicity into CF. Based on gravity, the water in the light oil (LO)/water mixture can be transported from the superhydrophilic (SHL) side to the superhydrophobic (SHB) side, while the heavy oil (HO) in the HO/water/mixture can be transported from the SHB side to the SHL side. Therefore, cylindrical Janus oil/water separation devices with superior separation efficiency and excellent repeatability can achieve on-demand oil/water separation effortlessly. This design and fabrication method offers a novel avenue for the preparation of Janus interface materials for practical applications in liquid transportation, sensor devices, energy materials, and oil spills.

Flexible, Elastic, and Superhydrophobic/Superoleophilic Adhesive for Reusable and Durable Water/Oil Separation Coating

This study investigates a highly flexible/stretchable and mechanically durable superhydrophobic/superoleophilic coating for efficient oil/water separation and oil absorption. The coating is applied via a simple immersion process using a mixed solution of a biocompatible adhesive (ethyl cyanoacrylate, ECA), a highly stretchable polymer (polycaprolactone, PCL), and superhydrophobic/superoleophilic nanoparticles (fluorine-coated silica nanoparticles, F-SiO₂ NPs) in a solvent, followed by solvent evaporation and ECA polymerization. Polymerized ECA (poly-ECA) in the coating material strongly adheres the F-SiO₂ NPs to the substrate surface, while PCL bestows the rigid poly-ECA with high flexibility. A coated polyurethane sponge exhibits superhydrophobicity (water contact angle of >150°), while retaining robust mechanical stability and flexibility/elasticity. This provides an efficient means of cleaning oil spills with high selectivity, even after mechanical abrasion (>99% separation efficiency is retained after 120 tape test cycles and 50 rubbing test cycles), with excellent reusability.

Zwitterionic Polymer Hairy Coating onto Mesh toward Easy Oil/Water Separation

A zwitterionic polymeric hair coated stainless steel mesh membrane is fabricated, which demonstrates efficient separation of oil/water mixtures and the emulsions. The hairy coating of poly(divinylbenzene-co-vinylbenzene chloride) (P(DVB-co-VBC)) is generated by precipitation cationic polymerization, and subsequent grafting a zwitterionic polymer layer by atom transfer radical polymerization (ATRP) of sulfobetaine methacrylate (SBMA). Microstructure of the hairy coating is tunable from array of individual nanofibers to porous network by interweaving of the hairs. The long-range attraction of zwitterionic polymer with water renders the coated mesh with excellent superhydrophilic and underwater superoleophobic performance. The coated mesh is highly antifouling to avoid the pre-hydration in conventional methods. Moreover, the microstructure is demonstrated to be responsible for the high separation efficiency of oil/water emulsion. Therefore, separation of oil/water mixtures and emulsions becomes easier by the coated mesh, which is promising in industrial oil field sewage treatment. This article is protected by copyright. All rights reserved.

Facile Fabrication of Highly Hydrophobic Onion-like Candle Soot-Coated Mesh for Durable Oil/Water Separation

Although sundry superhydrophobic filtrating materials have been extensively exploited for remediating water pollution arising from frequent oil spills and oily wastewater emission, the expensive reagents, rigorous reaction conditions, and poor durability severely restrict their water purification performance in practical applications. Herein, we present a facile and cost-effective method to fabricate highly hydrophobic onion-like candle soot (CS)-coated mesh for versatile oil/water separation with excellent reusability and durability. Benefiting from a superglue acting as a binder, the sub-micron CS coating composed of interconnected and intrinsic hydrophobic carbon nanoparticles stably anchors on the surface of porous substrates, which enables the mesh to be highly hydrophobic (146.8 ± 0.5°)/superoleophilic and resist the harsh environmental conditions, including acid, alkali, and salt solutions, and even ultrasonic wear. The as-prepared mesh can efficiently separate light or heavy oil/water mixtures with high separation efficiency (>99.95%), among which all the water content in filtrates is below 75 ppm. Besides, such mesh retains excellent separation performance and high hydrophobicity even after 20 cyclic tests, demonstrating its superior reusability and durability. Overall, this work not only makes the CS-coated mesh promising for durable oil/water separation, but also develops an eco-friendly approach to construct robust superhydrophobic surfaces.

Recent Progress in Microfiltration/Ultrafiltration Membranes for Separation of Oil and Water Emulsions

Oily wastewater has become one of the leading causes of environmental pollution. A massive quantity of oily wastewater is released from industries, oil spills, and routine activities, endangering the ecosystem's sustainability. Due to the enormous negative impact, researchers put strenuous efforts into developing a sustainable solution to treat oily wastewater. Microfiltration/ultrafiltration membranes are considered an efficient solution to treat oily wastewater due to their low cost, small footprint, facile operation, and high separation efficiencies. However, membranes severely fouled during the separation process due to oil's adsorption and cake layer formation, which shortens the membranes' life. This review has critically discussed the microfiltration/ultrafiltration membrane synthesizing methods and their emulsion's separation performance. In the end, key challenges and their possible solutions are highlighted to provide future direction to synthesize next-generation membranes.

Solar-Driven Unmanned Hazardous and Noxious Substance Trapping Devices Equipped with Reverse Piloti Structures and Cooling Systems

A solar-driven unmanned hazardous and noxious substance (HNS) trapping device that can absorb, evaporate, condense, and collect HNSs was prepared. The HNS trapping device was composed of three parts: a reverse piloti structure (RPS) for absorption and evaporation of HNSs, Al mirrors with optimized angles for focusing light, and a cooling line system for the condensation of HNSs. The RPS was fabricated by assembling a lower rectangle structure and an upper hollow column. The lower rectangular structure showed a toluene evaporation rate of 6.31 kg/m² h, which was significantly increased by the installation of the upper hollow column (11.21 kg/m² h) and led to the formation of the RPS. The installation of Al mirrors on the RPS could further enhance the evaporation rate by 9.1% (12.28 kg/m² h). The RPS system equipped with an Al mirror could rapidly remove toluene, xylene, and toluene–xylene with high evaporation rates (12.28–8.37 kg/m² h) and could effectively collect these substances with high efficiencies (81–65%) in an unmanned HNS trapping device. This prototype HNS trapping device works perfectly without human involvement, does not need electricity, and thus is suitable for fast cleanup and collection of HNSs in the ocean.

Dissecting the Chain Length Effect on Separation of Alkane-in-Water Emulsions with Superwetting Microchannels

Oil/water separation is an essential process in the petrochemical industry, environmental remediation, and water treatment. Alkanes are the major components of crude oil and are difficult to separate once they form emulsions in water. Much less attention has been focused on the feature of liquid alkanes that could, in turn, influence the separation process. The role of chain length is systematically studied herein by separating the alkane-in-water emulsions with superwetting titanium microchannels of 14-55 μm. The chain length covers the entire liquid alkane spectrum with carbon numbers ranging from 6 to 16. The separation efficiency decreases while the TOC content increases with the chain length of liquid alkanes for a given channel. This is attributed to the small Ostwald ripening rate with the long chains, which stabilize the oil droplets of small sizes that could pass through the zigzag channels. Accordingly, a high separation efficiency of >99.97% and a low TOC content of <5 ppm are achieved with superhydrophilic channels of 14 μm for alkanes with less than 12 carbons. The metallic microchannels surpass the conventional organic membranes and inorganic frameworks over the entire liquid n-alkane spectrum, paving the way for the future development of oil/water separation using porous metals.

Superhydrophobic PDMS-pCA@CNWF Composite with UV-Resistant and Self-Cleaning Properties for Oil/Water Separation

Oil separation is crucial for avoiding environmental pollution originating from industrial wastewater and oil spillage; therefore, it is essential to develop techniques for oil separation. Herein, a new membrane with superhydrophilicity was synthesized by a facile, green, and low-cost method. First, cellulose non-woven fabric (CNWF) was modified by poly (catechin) (pCA), which has good antioxidant and antibacterial activities, to make it unaffected by ultraviolet light and to improve the stability of the structure. Then, hydrolyzed polydimethylsiloxane (PDMS) was coated on the pCA@CNWF surface via chemical bonding to make the composite hydrophobic. This durable superhydrophobic fabric can be used to separate various oil/water mixtures by gravity-driven forces with high separation efficiency (over 98.9%). Additionally, the PDMS-pCA@CNWF possesses the advantages of flexibility, high efficiency, and an outstanding self-cleaning performance, and demonstrates significant potential for applications in various environments, even under various harsh conditions, which make it very promising for the treatment of oil pollution in practical applications.

A Mechanically Flexible Superhydrophobic Rock Wool Modified with Reduced Graphene Oxide-Chloroperene Rubber for Oil-Spill Clean-Up

The leakage of industrial oil and organic wastewater discharge has caused serious damage to the natural environment and ecology. Therefore, implementation of a low-cost and high-performance adsorbent material is of great significant. This work reports the preparation of superhydrophobic rock wool (RW) for efficient clean-up of oil and organic solvents. The modified RW is prepared by coating a commercial RW with reduced graphene oxide (RGO) nanosheets under hydrothermal treatment. To improve the adhesion between the RGO nanosheets and RW, a film of chloroperene rubber is deposited on the RW surface followed by modification with RGO. The modified RW possesses superhydrophobicity and superoleophilicity with a water contact angle of 152.4°, and it is used for separation of oil-water mixture. The modified RW exhibits excellent mechanical elasticity and durability when compared with commercial one, and the adsorbed oils are recycled by simple squeezing. Its oil adsorption capacities are maintained above 95%, after several compression cycles. Importantly, the modified RW exhibits excellent photothermal properties which are beneficial for the separation of high-viscosity oils. Owing to low costs, versatility, and scalability in production, the modified RW can be regarded as a suitable choice for large-scale oil/water separation.

The Separation of Oil/Water Mixtures by Modified Melamine and Polyurethane Foams: A Review

Melamine (MA) and polyurethane (PU) foams, including both commercial sponges for daily use as well as newly synthesized foams are known for their high sorption ability of both polar and unipolar liquids. From this reason, commercial sponges are widely used for cleaning as they absorb a large amount of water, oil as well as their mixtures. These sponges do not preferentially absorb any of those components due to their balanced wettability. On the other hand, chemical and physical modifications of outer surfaces or in the bulk of the foams can significantly change their original wettability. These treatments ensure a suitable wettability of foams needed for an efficient water/oil or oil/water separation. MA and PU foams, dependently on the treatment, can be designed for both types of separations. The particular focus of this review is dealt with the separation of oil contaminants dispersed in water of various composition, however, an opposite case, namely a separation of water content from continuous oily phase is also discussed in some extent. In the former case, water is dominant, continuous phase and oil is dispersed within it at various concentrations, dependently on the source of polluted water. For example, waste waters associated with a crude oil, gas, shale gas extraction and oil refineries consist of oily impurities in the range from tens to thousands ppm [mg/L]. The efficient materials for preferential oil sorption should display significantly high hydrophobicity and oleophilicity and vice versa. This review is dealt with the various modifications of MA and PU foams for separating both oil in water and water in oil mixtures by identifying the chemical composition, porosity, morphology, and crosslinking parameters of the materials. Different functionalization strategies and modifications including the surface grafting with various functional species or by adding various nanomaterials in manipulating the surface properties and wettability are thoroughly reviewed. Despite the laboratory tests proved a multiply reuse of the foams, industrial applications are limited due to fouling problems, longer cleaning protocols and mechanical damages during performance cycles. Various strategies were proposed to resolve those bottlenecks, and they are also reviewed in this study.

Graphene Oxide Membranes for High Salinity, Produced Water Separation by Pervaporation

Oil and gas industries produce a huge amount of wastewater known as produced water which contains diverse contaminants including salts, dissolved organics, dispersed oils, and solids making separation and purification challenging. The chemical and thermal stability of graphene oxide (GO) membranes make them promising for use in membrane pervaporation, which may provide a more economical route to purifying this water for disposal or re-use compared to other membrane-based separation techniques. In this study, we investigate the performance and stability of GO membranes cast onto polyethersulfone (PES) supports in the separation of simulated produced water containing high salinity brackish water (30 g/L NaCl) contaminated with phenol, cresol, naphthenic acid, and an oil-in-water emulsion. The GO/PES membranes achieve water flux as high as 47.8 L m-2 h-1 for NaCl solutions for membranes operated at 60 °C, while being able to reject 99.9% of the salt and upwards of 56% of the soluble organic components. The flux for membranes tested in pure water, salt, and simulated produced water was found to decrease over 72 h of testing but only to 50-60% of the initial flux in the worst-case scenario. This drop was concurrent with an increase in contact angle and C/O ratio indicating that the GO may become partially reduced during the separation process. Additionally, a closer look at the membrane crosslinker (Zn2+) was investigated and found to hydrolyze over time to Zn(OH)2 with much of it being washed away during the long-term pervaporation.

Application of Nano-Hydroxyapatite Derived from Oyster Shell in Fabricating Superhydrophobic Sponge for Efficient Oil/Water Separation

The exploration of nonhazardous nanoparticles to fabricate a template-driven superhydrophobic surface is of great ecological importance for oil/water separation in practice. In this work, nano-hydroxyapatite (nano-HAp) with good biocompatibility was easily developed from discarded oyster shells and well incorporated with polydimethylsiloxane (PDMS) to create a superhydrophobic surface on a polyurethane (PU) sponge using a facile solution-immersion method. The obtained nano-HAp coated PU (nano-HAp/PU) sponge exhibited both excellent oil/water selectivity with water contact angles of over 150° and higher absorption capacity for various organic solvents and oils than the original PU sponge, which can be assigned to the nano-HAp coating surface with rough microstructures. Moreover, the superhydrophobic nano-HAp/PU sponge was found to be mechanically stable with no obvious decrease of oil recovery capacity from water in 10 cycles. This work presented that the oyster shell could be a promising alternative to superhydrophobic coatings, which was not only beneficial to oil-containing wastewater treatment, but also favorable for sustainable aquaculture.

One-Step Fabrication of a Micro/Nanosphere-Coordinated Dual Stimulus-Responsive Nanofibrous Membrane for Intelligent Antifouling and Ultrahigh Permeability of Viscous Water-in-Oil Emulsions

Membrane fouling is a major challenge for long-term oil/water separation. The incomplete degradation of organic pollutants or membrane damage exists in the common methods of membrane regeneration. Herein, a dual-responsive nanofibrous membrane with high water-in-oil emulsion separation efficiency and smart cleaning properties is reported, which shows complete restoration of its original separation performance. The pH-responsive and upper critical solution temperature (UCST)-type thermoresponsive nanofibrous membrane with a micro/nanosphere structure was developed via a one-step-blending electrospinning strategy. The membrane displays high hydrophobicity/oleophilicity at pH 7 and 25 °C and hydrophilicity/oleophobicity at pH 3 and 55 °C. As a result, it exhibits an ultrahigh permeability of 60528.76 L m^-2 h^-1 bar^-1 and a separation efficiency of 99.5% for water-in-D5 emulsions at room temperature (25 °C). Moreover, the contaminated membranes could be easily reclaimed by being rinsed with warm acidic water (pH 3 and 55 °C). The membrane maintained high separation performance after being used for multiple cycles, indicating its scalable application for purifying emulsified oil. This study provides a facial method of constructing membranes with multiscale hierarchical structures and a new idea for the design of recyclable oil/water separation membranes.

Sustainable, Highly Efficient and Superhydrophobic Fluorinated Silica Functionalized Chitosan Aerogel for Gravity-Driven Oil/Water Separation

A superhydrophobic fluorinated silica functionalized chitosan (F-CS) aerogel is constructed and fabricated by a simple and sustainable method in this study in order to achieve highly efficient gravity-driven oil/water separation performance. The fluorinated silica functionalization invests the pristine hydrophilic chitosan (CS) aerogel with promising superhydrophobicity with a water contact angle of 151.9°. This novel F-CS aerogel possesses three-dimensional structure with high porosity as well as good chemical stability and mechanical compression property. Moreover, it also shows striking self-cleaning performance and great oil adsorption capacity. Most importantly, the as-prepared aerogels exhibits fast and efficient separation of oil/water mixture by the gravity driven process with high separation efficiency. These great performances render the prepared F-CS aerogel a good candidate for oil/water separation in practical industrial application.

Extraordinary Superhydrophobic Polycaprolactone-Based Composite Membrane with an Alternated Micro-Nano Hierarchical Structure as an Eco-friendly Oil/Water Separator

Extraordinary superhydrophobic polycaprolactone (PCL) composite membranes with an alternated hierarchical micro-nano structure were designed by addition of SiO₂ aerogel. The highest water contact angle (WCA) of 166.8 ± 1.5° was obtained when SiO₂ aerogel content was 0.5% (PCL/SiO₂-a0.5) in the PCL composite membrane, which was higher than other reported polymer-based membranes. SiO₂ aerogel lowered PCL composite membrane's surface energy. The triple curvature structure composed of microspheres, nanospheres, and nanofibers produced on PCL/SiO₂-a0.5 membranes endowed the excellent roughness of the surface. Also, the inner structure of the PCL/SiO₂-a0.5 composite membrane composed of micro-nano spheres, nanofibers, and microfibers increased the porosity of the separation membrane, which would provide more adsorption space. The PCL/SiO₂-a0.5 composite membrane as a separator for surfactant-stabilized emulsions of water-in-oil showed ultrahigh separation flux and efficiency. Meanwhile, the PCL/SiO₂-a0.5 composite membrane had an outstanding chemical resistance, self-cleaning ability, and good reusability. The composite membranes reported in this work as eco-friendly separation materials possessed all these characters in oil/water separation. This research proposed a very simple method to design eco-friendly high-efficiency separators through the construction of the alternated micro-nano hierarchical structure.

Robust Graphene@PPS Fibrous Membrane for Harsh Environmental Oil/Water Separation and All-Weather Cleanup of Crude Oil Spill by Joule Heat and Photothermal Effect

The cleanup of oily wastewater and crude-oil spills is a global challenge. Traditional membrane materials are inefficient for oil/water separation under harsh conditions and limited by sorption speeds because of the high viscosity of crude oil. Herein, a kind of Graphene-wrapped polyphenylene sulfide fibrous membrane with superior chemical resistance and hydrophobicity for efficient oil/water separation and fast adsorption of crude oil all-weather is reported. The reduced graphene oxide (rGO)@polyphenylene sulfide (PPS) fibrous membrane can be applied in the various harsh conditions with Joule heating and solar heating. In addition, the oil(dichloromethane)/water separation flux of rGO@PPS reached 12 903 L m^-2h^-1, and the separation efficiency reached 99.99%. After 10 cycles, the rGO@PPS still performed high separation flux and filtration efficiency. More importantly, the rGO@PPS still retained its high conductivity, excellent filtration efficiency, and stable hydrophobicity after acid or alkali treatment. Moreover, the rGO@PPS can be heated by solar energy to absorb viscous crude oil during the day, while at night, the crude oil can be adsorbed by Joule heating. The time to adsorb crude oil can be reduced by 98.6% and 97.3% through Joule heating and solar heating, respectively. This all-weather utilization greatly increases the adsorption efficiency and effectively reduces energy consumption.

Hydrophobic Porous Polypropylene with Hierarchical Structures for Ultrafast and Highly Selective Oil/Water Separation

Recently, various porous absorbents have been developed and the in situ vacuum/pump-assisted continuous separation process has proven to be the most efficient technique to utilize those absorbents for oil spill cleanup. However, to achieve a high oil removal throughput, a high pumping pressure and/or large absorbent pore sizes are required, which would compromise the selectivity of oil/water separation, as water may penetrate the absorbent beyond a critical external pressure. In this work, this challenge has been circumvented by employing hierarchically porous polypropylene (PP) with controlled pore sizes generated from a tricontinuous heterophase polymer blend system. As compared to unimodal pores, the incorporation of the secondary smaller pores significantly enhances the oil removal throughput by up to 4-5 times without the necessity of raising the pumping pressure or increasing the diameter of the primary pores, which in turn, prevents compromising the oil/water separation selectivity.

Facile Approach to Fabricate a High-Performance Superhydrophobic Mesh

When superhydrophobic meshes are used for oil/water separation, high flux and high intrusion pressure are usually compromised. Herein, a high-performance superhydrophobic stainless steel mesh membrane with a hairy-like poly(divinylbenzene) (PDVB) coating is fabricated by precipitated cationic polymerization. The synthesis is facile, which is completed in one step at ambient temperature within a short time, i.e., less than 90 s. The unique hair-like microstructure of PDVB is responsible for the superhydrophobic performance with less blockage for the pores. A higher flux for oil is achieved while keeping a high intrusion pressure. Especially, the ellipsoidal pore texture with two sharp tips can give additional high intrusion pressure. In the case of 2800 mesh, the superhydrophobic mesh displays an unprecedentedly high value of up to 22 kPa while maintaining a high flux of 2.0 × 10⁴ L·m^-2·h^-1. The high intrusion pressure enables further increment of flux to 4.2 × 10⁴ L·m^-2·h^-1 under a reduced pressure at a higher loading. The current high-performance superhydrophobic mesh realizes higher efficiency in separating oil/water mixtures, which is promising for practical applications, for example, in industrial extraction.

Robust Superamphiphilic Membrane with a Closed-Loop Life Cycle

Oil-spill remediation is an international environmental challenge, and superamphiphilic membranes, as a promising solution, have recently drawn lots of attention. However, the robustness of the conventional membrane design is less satisfying under severe conditions during practical applications. Additionally, it is unavoidable for the membranes to face a series of foulants in their practical working environment, for example, algae and sand. These foulants will block the membrane, which leads to a new economic and environmental problem in terms of waste management at the end of their life. To address the aforementioned challenges, a new generation of superamphiphilic vitrimer epoxy resin membranes (SAVER) to separate oil and water efficiently is reported. Similar to classical epoxy resins, SAVER shows strong mechanical robustness and sustains exposure to aqua regia and sodium hydroxide solutions. Furthermore, the blocked membrane can be easily recovered when contaminated with mixed foulants by using dynamic transesterification reactions in the polymer network. The ease with which biobased SAVER can be manufactured, used, recycled, and re-used without losing value points to new directions in designing a closed-loop superamphiphilic membrane life cycle.

Design and Fabrication of the Evolved Zeolitic Imidazolate Framework-Modified Polylactic Acid Nonwoven Fabric for Efficient Oil/Water Separation

Design of durable and recyclable superhydrophobic materials for oil/water separation is a major concern in the field of wastewater treatment. Functionalization of a biodegradable matrix with controllable grown crystals brings out a new research perspective. In this study, multiscale zeolitic imidazolate frameworks (ZIFs) were grown and decorated on a polylactic acid (PLA) nonwoven fabric (NWF) to construct a superhydrophobic material by an in situ growth method and a spraying process. The stable superhydrophobic layer contains two kinds of ZIF crystals showing microscale flake-like structures and nanoscale particles. The morphology and surface energy of such a hierarchically structured ZIF-modified PLA_NWF is controllable by the adjustment of experimental parameters. The as-prepared PLA hybrid materials exhibit high separation efficiency and recyclability as for water-nitromethane and water-toluene mixtures. Based on the wetting envelopes of the ZIF-modified PLA material, its separation performance for various oil/water mixtures can be preliminarily assessed before the application.

pH-Sensitive Membranes with Smart Cleaning Capability for Efficient Emulsion Separation and Pollutant Removal

Since anionic dyes and surfactants abundantly exist in oily wastewater, both the separation of oil/water mixture and removal of low-molecular-weight pollutants are important to realize the advanced purification of water. By grafting poly(2-dimethylaminoethyl methacrylate) (pDMAEMA) onto polyethylene (PP) membrane via ultraviolet (UV)-initiated polymerization, the obtained PP-g-pDMAEMA membrane presented positively in water and negatively in an alkaline buffer (pH 9.0), respectively. Due to the switchable surface charge, the membrane had high emulsion separation efficiency and flux recovery ratio (approximately 100%). Besides, the dye (reactive black 5, RB-5) adsorption capacity reached 140 mg/m² in water, and approximately 90% RB-5 could be released in pH 9.0. The anionic surfactant (sodium dodecyl benzene sulfonate, SDBS) was also reversely interpreted and released by the membrane via manipulating the ambient pH. The membrane constructed in this study is supposed to realize emulsion separation with smart cleaning capability, as well as the removal of dyes and surfactants, which could be utilized for multifunctional water purification.

Gravity-Driven Separation of Oil/Water Mixture by Porous Ceramic Membranes with Desired Surface Wettability

Porous Al₂O₃ membranes were prepared through a phase-inversion tape casting/sintering method. The alumina membranes were embedded with finger-like pores perpendicular to the membrane surface. Bare alumina membranes are naturally hydrophilic and underwater oleophobic, while fluoroalkylsilane (FAS)-grafted membranes are hydrophobic and oleophilic. The coupling of FAS molecules on alumina surfaces was confirmed by Thermogravimetric Analysis and X-ray Photoelectron Spectroscopy measurements. The hydrophobic membranes exhibited desired thermal stability and were super durable when exposed to air. Both membranes can be used for gravity-driven oil/water separation, which is highly cost-effective. The as-calculated separation efficiency (R) was above 99% for the FAS-grafted alumina membrane. Due to the excellent oil/water separation performance and good chemical stability, the porous ceramic membranes display potential for practical applications.

2D and 3D Bulk Materials for Environmental Remediation: Air Filtration and Oil/Water Separation

Air and water pollution pose an enormous threat to human health and ecosystems. In particular, particulate matter (PM) and oily wastewater can cause serious environmental and health concerns. Thus, controlling PM and oily wastewater has been a great challenge. Various techniques have been reported to effectively remove PM particles and purify oily wastewater. In this article, we provide a review of the recent advancements in air filtration and oil/water separation using two- and three-dimensional (2D and 3D) bulk materials. Our review covers the advantages, characteristics, limitations, and challenges of air filters and oil/water separators using 2D and 3D bulk materials. In each section, we present representative works in detail and describe the concepts, backgrounds, employed materials, fabrication methods, and characteristics of 2D and 3D bulk material-based air filters and oil/water separators. Finally, the challenges, technical problems, and future research directions are briefly discussed for each section.

Alginate-Halloysite Nanocomposite Aerogel: Preparation, Structure, and Oil/Water Separation Applications

Environmental remediation using green approaches for addressing various pollution-related issues, especially water pollution, is in high demand. Here, we designed an environmentally friendly, low-cost, and stable sodium alginate–halloysite clay composite aerogel (SAHA) for oil/water separation via a two-step synthesis procedure, including ionic crosslinking and freeze-drying. The as-prepared SAHA aerogels were characterized in detail by scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray diffraction (XRD), and Fourier transformation infrared (FT-IR) spectroscopy. Characterization of the SAHA aerogels revealed a three-dimensional porous microstructure with uniformly dispersed halloysite nanotubes (HA) within the alginate matrix. The elemental composition of the hydrogels investigated using energy dispersive X-ray spectrometry (EDX) revealed the presence of minerals, such as magnesium, sodium, aluminum, and silicon in the SAHA aerogels. The presence of a hydrophilic alginate matrix combined with these unique morphological characteristics resulted in SAHA aerogels with underwater oleophobicity and excellent oil/water separation efficiency (up to 99.7%). The ease of fabrication, excellent oil/water separation, and multiple performances make the SAHA aerogel an interesting candidate for practical applications in water recycling.