Olefin oligomerization, homopolymerization and copolymerization by late transition metals supported by (imino)pyridine ligands

Nickel Catalyzed Olefin Oligomerization and Dimerization

Brought to life more than half a century ago and successfully applied for high-value petrochemical intermediates production, nickel-catalyzed olefin oligomerization is still a very dynamic topic, with many fundamental questions to address and industrial challenges to overcome. The unique and versatile reactivity of nickel enables the oligomerization of ethylene, propylene, and butenes into a wide range of oligomers that are highly sought-after in numerous fields to be controlled. Interestingly, both homogeneous and heterogeneous nickel catalysts have been scrutinized and employed to do this. This rare specificity encouraged us to interlink them in this review so as to open up opportunities for further catalyst development and innovation. An in-depth understanding of the reaction mechanisms in play is essential to being able to fine-tune the selectivity and achieve efficiency in the rational design of novel catalytic systems. This review thus provides a complete overview of the subject, compiling the main fundamental/industrial milestones and remaining challenges facing homogeneous/heterogeneous approaches as well as emerging catalytic concepts, with a focus on the last 10 years.

Ni-Based Complexes in Selective Ethylene Oligomerization Processes

Linear alpha-olefins are widely used in the petrochemical industry and the world demand for these compounds increases annually. At present, the main method for producing linear alpha-olefins is the homogeneous catalytic ethylene oligomerization. This review presents modern nickel catalysts for this process, mainly systems for obtaining of one of the most demanded oligomer—1-butene—which is used for the production of linear low density polyethylene (LLDPE) and high density polyethylene (HDPE). The dependence of the catalytic performance on the composition and the structure of the used activated complexes, the electronic and coordination states of the nickel center was considered.

8-Arylnaphthyl substituent retarding chain transfer in insertion polymerization with unsymmetrical α-diimine systems

The 8-arylnaphthyl substituent is highly effective for retarding the chain transfer process during ethylene (co)polymerization due to the appropriate aryl orientation.

Probing the effect of ortho-cycloalkyl ring size on activity and thermostability in cycloheptyl-fused N,N,N-iron ethylene polymerization catalysts

The depicted iron(ii) precatalysts displayed exceptionally high activities for ethylene polymerization at temperatures of up 100 °C producing linear polyethylene with a wide range of molecular weights.

Electrochemical Synthesis of Zirconium Pre-Catalysts for Homogeneous Ethylene Oligomerization

The catalytic activity of electrochemically synthesized zirconium carboxylates was studied in the process of ethylene oligomerization. Zirconium carboxylates were electrochemically synthesized directly from metallic zirconium and corresponding carboxylic acids (acetic, octanoic and lauric). A comprehensive study (element analysis, nuclear magnetic resonance (NMR) and infrared (IR) spectroscopy, powder X-ray diffraction (PXRD)) of the synthesized zirconium carboxylates showed that these species contain bidentate carboxylate moieties. It was shown that obtained zirconium carboxylates, in combination with Et3Al2Cl3 (Al/Zr = 20), have a moderate activity of (7.6–9.9) × 103 molC2H4⋅molZr−1⋅h−1 in terms of ethylene oligomerization (at T = 80 °C, p = 20 bar), leading to even-numbered C4–C10 linear alpha-olefins.

Plastomeric-like polyethylenes achievable using thermally robust N,N'-nickel catalysts appended with electron withdrawing difluorobenzhydryl and nitro groups

A new set of five unsymmetrical N,N'-diiminoacenaphthenes, 1-[2,6-{(4-FC₆H₄)₂CH}₂-4-NO₂C₆H₄N]-2-(ArN)C₂C₁₀H₆ (Ar = 2,6-Me₂C₆H₃L1, 2,6-Et₂C₆H₃L2, 2,6-ⁱPr₂C₆H₃L3, 2,4,6-Me₃C₆H₂L4, 2,6-Et₂-4-MeC₆H₂L5), have been synthesized and used to prepare their corresponding nickel(ii) halide complexes, LNiBr₂ (Ni1-Ni5) and LNiCl₂ (Ni6-Ni10). The molecular structures of Ni3(OH₂) and Ni4 reveal distorted square pyramidal and tetrahedral geometries, respectively, while the ¹H NMR spectra of all the nickel(ii) (S = 1) complexes show broad paramagnetically shifted peaks. Upon activation with either methylaluminoxane (MAO) or ethylaluminum sesquichloride (Et₃Al₂Cl₂, EASC), Ni1-Ni10 displayed very high activities for ethylene polymerization with the optimal performance being observed using 2,6-dimethyl-containing Ni1 in combination with EASC (1.66 × 10⁷ g PE mol^-1 (Ni) h^-1 at 50 °C) which produced high molecular weight plastomeric polyethylene (M_w = 3.93 × 10⁵ g mol^-1, T_m = 70.6 °C) with narrow dispersity (M_w/M_n = 2.97). Moreover, Ni1/EASC showed good thermal stability by operating effectively at an industrially relevant 80 °C with a level of activity (6.01 × 10⁶ g of PE mol^-1 (Ni) h^-1) that exceeds previously disclosed N,N'-nickel catalysts under comparable reaction conditions. This improved thermal stability and activity has been ascribed to the combined effects imparted by the para-nitro and fluoride-substituted benzhydryl ortho-substituents.

Cu(i), Ag(i), Ni(ii), Cr(iii) and Ir(i) complexes with tritopic NimineCNHCNamine pincer ligands and catalytic ethylene oligomerization

Potentially pincer-type tritopic N^imineC^NHCN^amine ligands with a variable length of the spacer connecting N^imidazole to the amine donor are evaluated.

gem-Dimethyl-substituted bis(imino)dihydroquinolines as thermally stable supports for highly active cobalt catalysts that produce linear PE waxes

Linear polyethylene waxes with vinyl content can be generated using the depicted N,N,N′-Co catalyst at an industrially relevant operating temperature of 70 °C.

Steric and electronic modulation of iron catalysts as a route to remarkably high molecular weight linear polyethylenes

The depicted N,N,N-iron(ii) chloride precatalysts, upon activation with either MAO or MMAO, not only display excellent thermal stability but are also capable of generating exceptionally high molecular weight linear polyethylenes.

First-Row Transition Metal (De)Hydrogenation Catalysis Based On Functional Pincer Ligands

The use of 3d metals in de/hydrogenation catalysis has emerged as a competitive field with respect to "traditional" precious metal catalyzed transformations. The introduction of functional pincer ligands that can store protons and/or electrons as expressed by metal-ligand cooperativity and ligand redox-activity strongly stimulated this development as a conceptual starting point for rational catalyst design. This review aims at providing a comprehensive picture of the utilization of functional pincer ligands in first-row transition metal hydrogenation and dehydrogenation catalysis and related synthetic concepts relying on these such as the hydrogen borrowing methodology. Particular emphasis is put on the implementation and relevance of cooperating and redox-active pincer ligands within the mechanistic scenarios.

Mechanochemical routes for the synthesis of acetyl- and bis-(imino)pyridine ligands and organometallics

Organometallic precatalysts play a pivotal role in organic synthesis. However, their preparation often relies on multiple time, energy, and solvent intensive steps, including the synthesis of supporting organic ligand structures, and finally installation on the desired metal centres. We report the sustainable mechanochemical synthesis of acetyl- and bis-(imino)pyridine pincer complexes, a ubiquitous ligand class for organometallic precatalysts. The approach is extended to the one-pot synthesis of acetyl(imino)pyridine-CoCl₂, where the ligand is formed in situ.

N,N-chelated nickel catalysts for highly branched polyolefin elastomers: a survey

The physical properties and end applications of polyolefin materials are defined by their chain architectures and topologies. These properties can, in part, be controlled by a judicious choice of the steric and electronic properties of the catalyst and, in particular, the ligand framework. One major achievement in this field is the discovery of thermoplastic polyolefin elastomers that combine the processing and recyclable characteristics of thermoplastics with the flexibility and ductility of elastomers. These polymers are highly sought after as alternative materials to thermoset elastomers. In this perspective, works in the literature related to the development of nickel catalysts as well as their implementations for the synthesis of polyolefin elastomers are summarized in detail. Throughout the perspective, attention has been focused on developing the relationship between catalyst structure and performance, on strategies for the synthesis of polyolefin elastomer using nickel catalysts, on properties of the resultant polyolefin, such as degree of branching and crystallinity, as well as on their effects on mechanical properties. The future perspective regarding the most recent developments in single-step production of polyethylene elastomers will also be presented.

Advancing polyethylene properties by incorporating NO2 moiety in 1,2-bis(arylimino)acenaphthylnickel precatalysts: synthesis, characterization and ethylene polymerization

A new family of nickel halides (bromides Ni1-Ni5 and chlorides Ni6-Ni10) ligated by 1-(2,6-dibenzhydryl-4-nitrophenylimino)-2-(arylimino)acenaphthylene (Aryl = 2,6-Me₂C₆H₃L1, 2,6-Et₂C₆H₃L2, 2,6-ⁱPr₂C₆H₃L3, 2,4,6-Me₃C₆H₂L4, and 2,6-Et₂-4-MeC₆H₂L5) have been prepared and well characterized, and the scope of their catalytic properties toward the polymerization of ethylene has been investigated. Upon activation with either Et₂AlCl or EASC, the nickel bromide complexes displayed better activities than their nickel chloride counterparts and produced higher-molecular-weight polyethylene in the range of 10⁶ g mol^-1 with a very narrow range of molecular weight distributions. In comparison with reference precatalysts with non-nitro substituents (CH₃, F or Cl), the title complexes experienced a modest negative effect on catalytic activity upon replacement with a NO₂ moiety (activity up to 4.61 × 10⁶ g PE (mol Ni)^-1 h^-1 at 20 °C). Conversely, the NO₂ moiety exerted a positive effect to increase the molecular weight of the resulting polyethylene, and Ni4/Et₂AlCl gave polyethylene with a maximum molecular weight of as high as 32.8 × 10⁵ g mol^-1, which is not only the highest among the title complexes but also higher than any literature values reported with 1,2-diiminoacenaphthylnickel halides.

Regioselective Simmons-Smith-type cyclopropanations of polyalkenes enabled by transition metal catalysis

A [ ^i-PrPDI]CoBr₂ complex (PDI = pyridine-diimine) catalyzes Simmons-Smith-type reductive cyclopropanation reactions using CH₂Br₂ in combination with Zn. In contrast to its non-catalytic variant, the cobalt-catalyzed cyclopropanation is capable of discriminating between alkenes of similar electronic properties based on their substitution patterns: monosubstituted > 1,1-disubstituted > (Z)-1,2-disubstituted > (E)-1,2-disubstituted > trisubstituted. This property enables synthetically useful yields to be achieved for the monocyclopropanation of polyalkene substrates, including terpene derivatives and conjugated 1,3-dienes. Mechanistic studies implicate a carbenoid species containing both Co and Zn as the catalytically relevant methylene transfer agent.

ortho-Cycloalkyl substituted N,N'-diaryliminoacenaphthene-Ni(ii) catalysts for polyethylene elastomers; exploring ring size and temperature effects

A family of six unsymmetrical N,N'-diiminoacenaphthene-nickel(ii) bromide complexes, [1-{2,6-(Ph₂CH)₂-4-MeC₆H₂N}-2-(ArN)C₂C₁₀H₆]NiBr₂ (Ar = 2-(C₆H₁₁)-6-MeC₆H₂Ni1, 2-(C₅H₉)-6-MeC₆H₂Ni2, 2-(C₈H₁₅)-6-MeC₆H₂Ni3, 2-(C₆H₁₁)-4,6-Me₂C₆H₂Ni4, 2-(C₅H₉)-4,6-Me₂C₆H₂Ni5, 2-(C₈H₁₅)-4,6-Me₂C₆H₂Ni6), each bearing one ring-size variable 4-R-2-methyl-6-cycloalkyl-substituted N-aryl group and one N'-4-methyl-2,6-dibenzhydrylphenyl group, have been prepared and fully characterized. The molecular structures of Ni1, Ni2, Ni3 and Ni5 reveal distorted tetrahedral geometries with different degrees of steric protection imparted by the two inequivalent N-aryl groups. On activation with either EASC or MMAO, all the precatalysts are highly active (up to 17.45 × 10⁶ g PE mol^-1 (Ni) h^-1) for ethylene polymerization at 20-50 °C with their activities correlating with the type of cycloalkyl ortho-substituent: cyclooctyl (Ni6, Ni3) > the cyclopentyl (Ni5, Ni2) > cyclohexyl (Ni4, Ni1) for either R = H or Me. Moderately branched to hyperbranched polyethylenes (T_m's as low as 44.2 °C) can be obtained with molecular weights in the range 2.14-6.68 × 10⁵ g mol^-1 with the branching content enhanced by the temperature of the polymerization. Dynamic mechanical analysis (DMA) and monotonic tensile stress-strain tests have been employed on the polyethylene samples and reveal the more branched materials to show good elastic recovery properties (up to 75.5%).