High temperature proton exchange membranes based on polybenzimidazoles for fuel cells

Modifications on Promoting the Proton Conductivity of Polybenzimidazole-Based Polymer Electrolyte Membranes in Fuel Cells

Hydrogen-air proton exchange membrane fuel cells (PEMFCs) and direct methanol fuel cells (DMFCs) are excellent fuel cells with high limits of energy density. However, the low carbon monoxide (CO) tolerance of the Pt electrode catalyst in hydrogen-air PEMFCs and methanol permanent in DMFCs greatly hindered their extensive use. Applying polybenzimidazole (PBI) membranes can avoid these problems. The high thermal stability allows PBI membranes to work at elevated temperatures when the CO tolerance can be significantly improved; the excellent methanol resistance also makes it suitable for DMFCs. However, the poor proton conductivity of pristine PBI makes it hard to be directly applied in fuel cells. In the past decades, researchers have made great efforts to promote the proton conductivity of PBI membranes, and various effective modification methods have been proposed. To provide engineers and researchers with a basis to further promote the properties of fuel cells with PBI membranes, this paper reviews critical researches on the modification of PBI membranes in both hydrogen-air PEMFCs and DMFCs aiming at promoting the proton conductivity. The modification methods have been classified and the obtained properties have been included. A guide for designing modifications on PBI membranes for high-performance fuel cells is provided.

Proton Exchange Membrane Fuel Cells (PEMFCs): Advances and Challenges

The study of the electrochemical catalyst conversion of renewable electricity and carbon oxides into chemical fuels attracts a great deal of attention by different researchers. The main role of this process is in mitigating the worldwide energy crisis through a closed technological carbon cycle, where chemical fuels, such as hydrogen, are stored and reconverted to electricity via electrochemical reaction processes in fuel cells. The scientific community focuses its efforts on the development of high-performance polymeric membranes together with nanomaterials with high catalytic activity and stability in order to reduce the platinum group metal applied as a cathode to build stacks of proton exchange membrane fuel cells (PEMFCs) to work at low and moderate temperatures. The design of new conductive membranes and nanoparticles (NPs) whose morphology directly affects their catalytic properties is of utmost importance. Nanoparticle morphologies, like cubes, octahedrons, icosahedrons, bipyramids, plates, and polyhedrons, among others, are widely studied for catalysis applications. The recent progress around the high catalytic activity has focused on the stabilizing agents and their potential impact on nanomaterial synthesis to induce changes in the morphology of NPs.

Surface Modification of Polybenzimidazole (PBI) with Microwave Generated Vacuum Ultraviolet (VUV) Photo-Oxidation

Background:

Polybenzimidazole (PBI) is used in high temperature proton exchange membrane fuel cells (HT-PEMFCs) and redox flow batteries, where proton transfer occurs with the nitrogen-containing groups in PBI, and in aerospace applications exposed to oxygen and radiation.

Objective:

The objective is to investigate VUV photo-oxidation of PBI for the first time in order to incorporate polar functional groups on the surface to potentially enhance proton conductivity in HT-PEMFCs.

Methods:

A low-pressure microwave discharge of Ar generated 104.8 and 106.7 nm vacuum UV (VUV) radiation to treat PBI with VUV photo-oxidation. Analysis was done with X-ray Photoelectron Spectroscopy (XPS), Atomic Force Microscopy (AFM), water contact angle (WCA) and Thermal Gravimetric Analysis (TGA) to detect changes in chemistry, surface roughness, hydrophilicity, and adhesion, respectively.

Results :

XPS showed: an increase in the O concentration up to a saturation level of 15 ± 1 at %; a decrease of the C concentration by about the same amount; and little change in the N concentration. With increasing treatment time, there were significant decreases in the concentrations of C-C sp2, C-C sp3 and C=N groups, and increases in the concentration of C=O, O-C=O, O-(C=O)-O, CN, and N-C=O containing moieties. The water contact angle decreased from 83° for pristine PBI down to 43°, making the surface more hydrophilic, primarily due to the oxidation, since AFM detected no significant changes in surface roughness. TGA analysis showed an improvement of water adhesion to the treated surface.

Conclusion:

Microwave generated VUV photo-oxidation is an effective technique for oxidizing the surface of PBI and increasing hydrophilicity.

A Review of Recent Developments and Advanced Applications of High-Temperature Polymer Electrolyte Membranes for PEM Fuel Cells

This review summarizes the current status, operating principles, and recent advances in high-temperature polymer electrolyte membranes (HT-PEMs), with a particular focus on the recent developments, technical challenges, and commercial prospects of the HT-PEM fuel cells. A detailed review of the most recent research activities has been covered by this work, with a major focus on the state-of-the-art concepts describing the proton conductivity and degradation mechanisms of HT-PEMs. In addition, the fuel cell performance and the lifetime of HT-PEM fuel cells as a function of operating conditions have been discussed. In addition, the review highlights the important outcomes found in the recent literature about the HT-PEM fuel cell. The main objectives of this review paper are as follows: (1) the latest development of the HT-PEMs, primarily based on polybenzimidazole membranes and (2) the latest development of the fuel cell performance and the lifetime of the HT-PEMs.

A Chemistry and Microstructure Perspective on Ion-Conducting Membranes for Redox Flow Batteries

Redox flow batteries (RFBs) are among the most promising grid-scale energy storage technologies. However, the development of RFBs with high round-trip efficiency, high rate capability, and long cycle life for practical applications is highly restricted by the lack of appropriate ion-conducting membranes. Promising RFB membranes should separate positive and negative species completely and conduct balancing ions smoothly. Specific systems must meet additional requirements, such as high chemical stability in corrosive electrolytes, good resistance to organic solvents in nonaqueous systems, and excellent mechanical strength and flexibility. These rigorous requirements put high demands on the membrane design, essentially the chemistry and microstructure associated with ion transport channels. In this Review, we summarize the design rationale of recently reported RFB membranes at the molecular level, with an emphasis on new chemistry, novel microstructures, and innovative fabrication strategies. Future challenges and potential research opportunities within this field are also discussed.

Dielectric polymers for high-temperature capacitive energy storage

Polymers are the preferred materials for dielectrics in high-energy-density capacitors. The electrification of transport and growing demand for advanced electronics require polymer dielectrics capable of operating efficiently at high temperatures. In this review, we critically analyze the most recent development in the dielectric polymers for high-temperature capacitive energy storage applications. While general design considerations are discussed, emphasis is placed on the elucidation of the structural dependence of the high-field dielectric and electrical properties and the capacitive performance, including discharged energy density, charge-discharge efficiency and cyclability, of dielectric polymers at high temperatures. Advantages and limitations of current approaches to high-temperature dielectric polymers are summarized. Challenges along with future research opportunities are highlighted at the end of this article.

Effects of Impurities on Pre-Doped and Post-Doped Membranes for High Temperature PEM Fuel Cell Stacks

In this paper, we experimentally investigated two high temperature polymer electrolyte membrane fuel cell (HT-PEMFC) stacks for their response to the presence of reformate impurities in an anode gas stream. The investigation was aimed at characterizing the effects of reformate impurities at the stack level, including in humidified conditions and identifying fault features for diagnosis purposes. Two HT-PEMFC stacks of 37 cells each with active areas of 165 cm2 were used with one stack containing a pre-doped membrane with a woven gas diffusion layer (GDL) and the other containing a post-doped membrane with non-woven GDL. Polarization curves and galvanostatic electrochemical impedance spectroscopy (EIS) were used for characterization. We found that both N2 dilution and impurities in the anode feed affected mainly the charge transfer losses, especially on the anode side. We also found that humidification alleviated the poisoning effects of the impurities in the stack with pre-doped membrane electrode assemblies (MEA) and woven GDL but had detrimental effects on the stack with post-doped MEAs and non-woven GDL. We demonstrated that pure and dry hydrogen operation at the end of the tests resulted in significant recovery of the performance losses due to impurities for both stacks even after the humidified reformate operation. This implies that there was only limited acid loss during the test period of around 150 h for each stack.

Machine learning for guiding high-temperature PEM fuel cells with greater power density

High-temperature polymer electrolyte membrane fuel cells (HT-PEMFCs) are enticing energy conversion technologies because they use low-cost hydrogen generated from methane and have simple water and heat management. However, proliferation of this technology requires improvement in power density. Here, we show that Machine Learning (ML) tools can help guide activities for improving HT-PEMFC power density because these tools quickly and efficiently explore large search spaces. The ML scheme relied on a 0-D, semi-empirical model of HT-PEMFC polarization behavior and a data analysis framework. Existing datasets underwent support vector regression analysis using a radial basis function kernel. In addition, the 0-D, semi-empirical HT-PEMFC model was substantiated by polarization data, and synthetic data generated from this model was subject to dimension reduction and density-based clustering. From these analyses, pathways were revealed to surpass 1 W cm⁻² in HT-PEMFCs with oxygen as the oxidant and CO containing hydrogen.

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A framework that integrates materials data with device operation via ML

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ML of synthetic data from an experimentally verified current distribution model

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Dimension reduction and clustering identify pathways for improved HT-PEMFCs

Renewable energy and energy efficiency are crucial for achieving global sustainability goals. In this context, there is need for the development of new materials that realize high-performing and low-cost power sources. At the same time, advances in computational power, simulation, and Machine Learning enable researchers to explore large amounts of data, providing inspiration and tools for the design of new systems. In this work, we combined experiments with modeling and data analysis tools to build a framework for the study and development of high-temperature polymer electrolyte membrane fuel cells (HT-PEMFCs). The framework used Machine Learning tools (e.g., support vector regression, dimension reduction, and clustering) that seamlessly linked materials characteristics with fuel cell performance. This allowed for the accelerated discovery of material properties and fuel cell operating parameters that achieve greater power density while co-currently addressing costs.

Modeling and Simulation of a Proton Exchange Membrane Fuel Cell Alongside a Waste Heat Recovery System Based on the Organic Rankine Cycle in MATLAB/SIMULINK Environment

The proton exchange membrane fuel cell (PEMFC) is the fastest growing fuel cell technology on the market. Due to their sustainable nature, PEMFCs are widely adopted as a renewable energy resource. Fabricating a PEMFC is a costly process; hence, mathematical modeling and simulations are necessary in order to fully optimize its performance. Alongside this, the feasibility of a waste heat recovery system based on the organic Rankine cycle is also studied and power generation for different operating conditions is presented. The fuel cell produces a power output of 1198 W at a current of 24A. It has 50% efficiency and hence produces an equal amount of waste heat. That waste heat is used to drive an organic Rankine cycle (ORC), which in turn produces an additional 428 W of power at 35% efficiency. The total extracted power hence stands at 1626 W. MATLAB/Simulink R2016a is used for modeling both the fuel cell and the organic Rankine cycle.

Impact of N-Substituent and pKa of Azole Rings on Fuel Cell Performance and Phosphoric Acid Loss

The influence of N-substituent and pK_a of azole rings has been investigated for the performance of high-temperature polymer electrolyte membrane fuel cells (HT-PEMFCs). Imidazole, benzimidazole, and triazole groups were functionalized on the side chains of poly(phenylene oxide), respectively. Each azole group is categorized by their N-substituent into two types: unsubstituted and methyl-substituted azoles. The membranes with methyl-substituted azoles showed higher phosphoric acid (PA) doping levels with an average increase of 20% compared to those with unsubstituted azoles in the full-doped states. However, unsubstituted azoles more effectively improved the proton conductivity and the membrane with unsubstituted imidazole (IMPPO-H) showed a high anhydrous proton conductivity of 153 mS/cm at 150 °C. In contrast, the membranes with methyl-substituted azoles showed a higher PA retention with an average increase of 81% compared to those with unsubstituted azoles. The higher PA retention of methyl-substituted azoles also led to the higher fuel cell performance with the maximum increase of 95% in the power density. It was also revealed that higher pK_a of azoles enhanced the PA retention and the fuel cell performance. Based on the experimental results of PA retention and density functional theory calculations, the PA loss mechanism was also proposed.

Nanocomposite membranes of polybenzimidazole and amine-functionalized carbon nanofibers for high temperature proton exchange membrane fuel cells

Carbon nanofibers functionalized with aminobenzoyl groups (CNF–aminobenzoyl) were prepared via direct Friedel–Crafts acylation in polyphosphoric acid. The functionalization of CNFs was characterized using XPS, FTIR, TGA, and Raman analyses. Hexafluoroisopropylidene-containing polybenzimidazole (6FPBI) composite membranes containing pristine CNFs or CNF–aminobenzoyl were prepared using solvent-assisted dispersion and solvent-casting methods. In this work, the influence of the incorporation of functionalized CNFs on several physicochemical properties of the 6FPBI nanocomposite membranes, including their thermal stability, mechanical strength, and acid doping level, was studied. The results showed that CNF–aminobenzoyl provided better mechanical reinforcement for the nanocomposite membrane, compared to pristine CNF. The SEM observation confirmed the good compatibility between the CNF–aminobenzoyl fillers and the 6FPBI matrix. For the 0.3 wt% CNF–aminobenzoyl/6FPBI composite membrane, the tensile stress was increased by 12% to be 78.9 MPa (as compared to the 6FPBI membrane), the acid doping level was improved to 12.0, and the proton conductivity at 160 °C was measured above 0.2 S cm⁻¹. Furthermore, the fuel cell performance of the membrane electrolyte assembly (MEA) for each nanocomposite membrane was evaluated. The maximum power density at 160 °C was found up to 461 mW cm⁻² for the MEA based on the 0.3 wt% CNF–aminobenzoyl/6FPBI composite membrane.

Carbon nanofibers functionalized with aminobenzoyl groups (CNF–aminobenzoyl) were prepared via direct Friedel–Crafts acylation in polyphosphoric acid.

Insights into the hydrogen bond network topology of phosphoric acid and water systems

Phosphoric acid and its mixtures with water are some of the best proton conducting materials known to science. Although the proton conductivity in pure phosphoric acid decreases upon external doping with excess H+ or OH-, the addition of water improves it substantially. A number of experimental and theoretical studies indicate that these systems form a very special case of hydrogen bond networks which not only facilitate fast proton transport but also show a number of other interesting properties such as glass forming ability. In this work, we present the molecular dynamics simulation results of the H3PO4-H2O system over the entire concentration range. The hydrogen bond networks were analyzed in terms of conventional microscopic as well as topological properties based on graph and network theory. The results show that the hydrogen bond network of H3PO4 is fundamentally different from that of H2O. On average, each phosphoric acid molecule tends to form more and stronger hydrogen bonds than water which leads to a much more connected and clustered network showing small-world properties which are absent in pure water. Moreover, these hydrogen bond network properties persist in the H3PO4-H2O mixtures as well, even at relatively high water contents. Finally, many of the physical properties such as molecular diffusion coefficients seem to be also intimately related to the network topological properties and follow similar trends with respect to system content. These results strongly indicate that many important properties such as proton transport in phosphoric acid and its aqueous systems are fundamentally related to their hydrogen bond network topology and might hold the key for their ultimate molecular understanding.

A new molecular design platform for high-performance polymers from versatile bio-based tyramine: a case study of tyramine-derived phthalonitrile resin

Tyramine was first introduced into high-performance polymers as a promising monomer platform; the derived phthalonitrile resin exhibits excellent thermal stability and a high T_g value.

Acidity effects of medium fluids on anhydrous proton conductivity of acid-swollen block polymer electrolyte membranes

Proton-conductive polymer electrolyte membranes (PEMs) were prepared by infiltrating sulfuric acid (Sa) or phosphoric acid (Pa) into a polystyrene-b-poly(4-vinylpyridine)-b-polystyrene (S–P–S) triblock copolymer. When the molar ratio of acid to pyridyl groups in S–P–S, i.e., the acid doping level (ADL), is below unity, the P-block/acid phase in the PEMs exhibited a moderately high glass transition temperature (T_g) of ∼140 °C because of consumption of acids for forming the acid–base complexes between the pyridyl groups and the acids, also resulting in almost no free protons in the PEMs; therefore, the PEMs were totally glassy and exhibited almost no anhydrous conductivity. In contrast, when ADL is larger than unity, the T_gs of the phase composed of acid and P blocks were lower than room temperature, due to the excessive molar amount of acid serving as a plasticizer. Such swollen PEMs with excessive amounts of acid releasing free protons were soft and exhibited high conductivities even without humidification. In particular, an S–P–S/Sa membrane with ADL of 4.6 exhibited a very high anhydrous conductivity of 1.4 × 10⁻¹ S cm⁻¹ at 95 °C, which is comparable to that of humidified Nafion membranes. Furthermore, S–P–S/Sa membranes with lower T_gs exhibited higher conductivities than S–P–S/Pa membranes, whereas the temperature dependence of the conductivities for S–P–S/Pa is stronger than that for S–P–S/Sa, suggesting Pa with a lower acidity would not be effectively dissociated into a dihydrogen phosphate anion and a free proton in the PEMs at lower temperatures.

Sulfuric acid-swollen block polymer membranes exhibit anhydrous conductivities of ∼0.1 S cm⁻¹ that is higher than those of phosphoric acid-swollen membranes, whereas temperature dependence of conductivities of the latter is stronger than the former.

Polybenzimidazole-Based Polymer Electrolyte Membranes for High-Temperature Fuel Cells: Current Status and Prospects

Polymer electrolyte membrane fuel cells (PEMFCs) expect a promising future in addressing the major problems associated with production and consumption of renewable energies and meeting the future societal and environmental needs. Design and fabrication of new proton exchange membranes (PEMs) with high proton conductivity and durability is crucial to overcome the drawbacks of the present PEMs. Acid-doped polybenzimidazoles (PBIs) carry high proton conductivity and long-term thermal, chemical, and structural stabilities are recognized as the suited polymeric materials for next-generation PEMs of high-temperature fuel cells in place of Nafion® membranes. This paper aims to review the recent developments in acid-doped PBI-based PEMs for use in PEMFCs. The structures and proton conductivity of a variety of acid-doped PBI-based PEMs are discussed. More recent development in PBI-based electrospun nanofiber PEMs is also considered. The electrochemical performance of PBI-based PEMs in PEMFCs and new trends in the optimization of acid-doped PBIs are explored.

Decoupled Redox Catalytic Hydrogen Production with a Robust Electrolyte-Borne Electron and Proton Carrier

Electrolytic water splitting is an effective approach for H₂ mass production. A conventional water electrolyzer concurrently generates H₂ and O₂ in neighboring electrode compartments separated by a membrane, which brings about compromised purity, energy efficiency, and system durability. On the basis of distinct redox electrochemistry, here, we report a system that enables the decoupling of both the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) from the electrodes to two spatially separated catalyst bed reactors in alkaline solutions. Through a pair of close-loop electrochemical-chemical cycles, the system operates upon 7,8-dihydroxy-2-phenazinesulfonic acid (DHPS) and ferricyanide-mediated HER and OER, respectively, on Pt/Ni(OH)₂ and NiFe(OH)₂ catalysts. Near unity faradaic efficiency and sustained production of hydrogen has been demonstrated at a current density up to 100 mA/cm². The superior reaction kinetics, particularly the HER reaction mechanism of DHPS as a robust electrolyte-borne electron and proton carriers, were scrutinized both computationally and experimentally. We anticipate the system demonstrated here would provide an intriguing alternative to the conventional water electrolytic hydrogen production.

Influence of the acid-base stoichiometry and residual water on the transport mechanism in a highly-Brønsted-acidic proton-conducting ionic liquid

In this study, Brønsted-acidic proton conducting ionic liquids are considered as potential new electrolytes for polymer membrane fuel cells with operating temperatures above 100 °C. N-Methyltaurine and trifluoromethanesulfonic acid (TfOH) were mixed at various stoichiometric ratios in order to investigate the influence of an acid or base excess. The proton conductivity and self-diffusion of the “neat” and with 6 wt% water samples were investigated by following electrochemical and NMR methods. The composition change in the complete species and the relative proton transport mechanism based on the NMR results are discussed in detail. During fuel cell operation, the presence of significant amounts of residual water is unavoidable. In PEFC electrolytes, the predominating proton transfer process depends on the cooperative mechanism, when PILs are fixed on the polymer matrix within the membrane. Due to the comparable acidity of the cation [2-Sema]⁺ and the hydroxonium cation, with excess N-methyltaurine or H₂O in the compositions, fast proton exchange reactions between the protonated [2-Sema]⁺ cation, N-methyltaurine and H₂O can be envisaged. Thus, an increasing ratio of cooperative proton transport could be observed. Therefore, for polymer membrane fuel cells operating at elevated temperatures, the highly acidic PILs with excess bases are promising candidates for future use as electrolytes.

There is a transition between prevailing vehicular and cooperative transport mechanism in base-excess Brønsted-acidic proton-conducting ionic liquids depending on stoichiometry.

Highly Conductive Polybenzimidazole Membranes at Low Phosphoric Acid Uptake with Excellent Fuel Cell Performances by Constructing Long-Range Continuous Proton Transport Channels Using a Metal-Organic Framework (UIO-66)

Phosphoric acid (PA)-doped polybenzimidazoles generally require high PA doping levels to achieve high conductivity as high-temperature proton exchange membranes. However, high PA doping levels result in a significant decrease in the mechanical properties of and PA leaching from the membranes. Herein, a Zr-based metal-organic framework material (UIO-66) was introduced into poly[2,2'-(p-oxydiphenylene)-5,5'-benzimidazole] (OPBI) membranes. The composite membranes exhibited long-range continuous proton transport channels when the mass ratio of UIO-66 to OPBI was ≥30 wt %. The long-range continuous proton transport channels endowed the composite membranes with high proton conductivity at low PA doping levels. When the doping of UIO-66 in the OPBI membrane reached 40 wt %, the membrane exhibited the highest proton conductivity (0.092 S cm^-1, at 160 °C) at a low PA uptake (73.25%), while the conductivity of the pristine OPBI membrane was 0.050 S cm^-1 with a high PA uptake (217.43%). Additionally, in the oxyhydrogen fuel cell test, 40%UIO-66@OPBI membranes exhibited excellent fuel cell performance with a peak power density of 583 mW cm^-2 at 160 °C, which is 50% higher than that of the pristine OPBI membrane (374 mW cm^-2). A single cell based on 40%UIO-66@OPBI also demonstrated good durability and could remain at about 600 mV after 500 h of operation under a constant load of 200 mA cm^-2.

Energetics of Base-Acid Pairs for the Design of High-Temperature Fuel Cell Polymer Electrolytes

The interaction energy of base-acid plays a key role in acid retention of phosphoric acid (PA)-doped polymer electrolytes under fuel cell operating conditions. Here, we investigate the energetics of proton-accepting and hydroxide-donating organic bases using density functional theory calculations. Because of their weak basicity, proton-accepting organic bases such as benzimidazole have relatively low interaction energy with the acid in the absence of water (15.3-28.0 kcal mol^-1). Energetics of the proton-accepting base-PA complex increases by adding water, indicating that the interactions in the base-acid complex strengthen in the presence of water. On the other hand, hydroxide-donating organic bases, such as tetramethylammonium hydroxide, have high interaction energy with PA (∼110 kcal mol^-1), which remains high in the presence of water. The chemical shifts of ³¹P NMR support the energetics of the base-acid complexes. This study further discusses the benefit of incorporating hydroxide-donating organic bases into the polymeric structure over proton-accepting bases as a way to increase acid retention.

Recent Progress in the Development of Composite Membranes Based on Polybenzimidazole for High Temperature Proton Exchange Membrane (PEM) Fuel Cell Applications

The rapid increasing of the population in combination with the emergence of new energy-consuming technologies has risen worldwide total energy consumption towards unprecedent values. Furthermore, fossil fuel reserves are running out very quickly and the polluting greenhouse gases emitted during their utilization need to be reduced. In this scenario, a few alternative energy sources have been proposed and, among these, proton exchange membrane (PEM) fuel cells are promising. Recently, polybenzimidazole-based polymers, featuring high chemical and thermal stability, in combination with fillers that can regulate the proton mobility, have attracted tremendous attention for their roles as PEMs in fuel cells. Recent advances in composite membranes based on polybenzimidazole (PBI) for high temperature PEM fuel cell applications are summarized and highlighted in this review. In addition, the challenges, future trends, and prospects of composite membranes based on PBI for solid electrolytes are also discussed.