Vacuum membrane distillation of seawater reverse osmosis brines

Microbubble aeration enhances performance of vacuum membrane distillation desalination by alleviating membrane scaling

Membrane fouling, especially inorganic fouling due to salt crystal formation and deposition on the membrane surface, is still a major technical issue in membrane distillation (MD) applications. In this study, microbubble aeration (MBA) was included in a laboratory-scale vacuum membrane distillation (VMD) rig and its effect on a desalination process was examined. Without MBA, serious membrane scaling occurred during desalination of simulated high-salinity sea water (100 g.L^-1 salt concentration), which resulted in a dramatic reduction of permeate flux to essentially zero after 120 min. Scanning electron microscopy showed that a layer of large cuboid salt crystals uniformly covered the membrane surface. However, membrane scaling was mitigated with the introduction of MBA, resulting in the improved VMD desalination performance, which was positively correlated with pump pressure in the microbubble (MB) generator. Results showed that the effective processing time of the VMD desalination processing cycle was respectively prolonged to 150, 180, and more than 300 and 360 min (cf. 120 min without MBA) when the pump pressure was respectively at 0.1, 0.2, 0.3 and 0.4 MPa, leading to the increase of cumulative water production. Further studies found that larger numbers of MBs of smaller size were produced at higher pump pressure, which are more beneficial for increasing water vapor production and alleviating salt precipitation. The difference in zeta potential between the MBs in distilled water (about -30 mV) and that in SW100 solution (about -2 mV) demonstrated that MBA not only effectively mitigated the negative effect of concentration polarization by enhancing the surface shear rate at the membrane surface, but also reduced salt precipitation probably due to the MBs attracting counterions to the gas-water interface. Finally, energy consumption analysis of the modified VMD desalination process revealed that MBA, while itself only adding about 3% to the total energy consumption at varied pump pressures, was able to improve the specific energy consumption, especially at higher pump pressures. Together, these results demonstrate that MBA is an effective way of improving the performance of VMD desalination of water.

Enhancement of brackish water desalination using hybrid membrane distillation and reverse osmosis systems

Desalination of geothermal brackish water by membrane distillation (MD) provides a low recovery rate, but integrating MD with reverse osmosis (RO) can maximize the production rate. In this study, different design configurations of a hybrid system involving brine recycling and cascading are studied via simulations, and the performance improvement due to the process integration is substantiated via the increased recovery rate and reduced specific energy consumption. Brine recycling is also found to improve the recovery rate considerably to 40% at an energy cost of 0.9 $/m3. However, this achievement is only valid when the final brine is recycled to the RO feed: when the final brine is recycled to the MD feed, the overall performance degrades because the recycled brine cools the feed and causes a serious reduction in the driving force and the consequent production rate. Configuring the hybrid system in multiple stages connected in series increases the recovery rate to 90% and reduces the specific energy consumption to 0.9 MJ/kg. Although the specific energy cost increases dramatically because external inter-stage heating is implemented, using a free energy source (such as a geothermal or waste-energy source) for inter-stage heating could provide the optimum configuration.

Wetting phenomena in membrane distillation: Mechanisms, reversal, and prevention

Membrane distillation (MD) is a rapidly emerging water treatment technology; however, membrane pore wetting is a primary barrier to widespread industrial use of MD. The primary causes of membrane wetting are exceedance of liquid entry pressure and membrane fouling. Developments in membrane design and the use of pretreatment have provided significant advancement toward wetting prevention in membrane distillation, but further progress is needed. In this study, a broad review is carried out on wetting incidence in membrane distillation processes. Based on this perspective, the study describes the wetting mechanisms, wetting causes, and wetting detection methods, as well as hydrophobicity measurements of MD membranes. This review discusses current understanding and areas for future investigation on the influence of operating conditions, MD configuration, and membrane non-wettability characteristics on wetting phenomena. Additionally, the review highlights mathematical wetting models and several approaches to wetting control, such as membrane fabrication and modification, as well as techniques for membrane restoration in MD. The literature shows that inorganic scaling and organic fouling are the main causes of membrane wetting. The regeneration of wetting MD membranes is found to be challenging and the obtained results are usually not favorable. Several pretreatment processes are found to inhibit membrane wetting by removing the wetting agents from the feed solution. Various advanced membrane designs are considered to bring membrane surface non-wettability to the states of superhydrophobicity and superomniphobicity; however, these methods commonly demand complex fabrication processes or high-specialized equipment. Recharging air in the feed to maintain protective air layers on the membrane surface has proven to be very effective to prevent wetting, but such techniques are immature and in need of significant research on design, optimization, and pilot-scale studies.

An Experimental and Theoretical Study on Separations by Vacuum Membrane Distillation Employing Hollow-Fiber Modules

Vacuum membrane distillation (VMD) is an attractive variant of the novel membrane distillation process, which is promising for various separations, including water desalination and bioethanol recovery through fermentation of agro-industrial by-products. This publication is part of an effort to develop a capillary membrane module for various applications, as well as a model that would facilitate VMD process design. Experiments were conducted in a laboratory pilot VMD unit, comprising polypropylene capillary-membrane modules. Performance data, collected at modest temperatures (37 °C to 65 °C) with deionized and brackish water, confirmed the improved system productivity with increasing feed-water temperature; excellent salt rejection was obtained. The recovery of ethanol from ethanol-water mixtures and from fermented winery by-products was also studied, in continuous, semi-continuous, and batch operating modes. At low-feed-solution temperature (27–47 °C), ethanol-solution was concentrated 4 to 6.5 times in continuous operation and 2 to 3 times in the semi-continuous mode. Taking advantage of the small property variation in the module axial-flow direction, a simple VMD process model was developed, satisfactorily describing the experimental data. This VMD model appears to be promising for practical applications, and warrants further R&D work.

Omniphobic Hollow-Fiber Membranes for Vacuum Membrane Distillation

Management of produced water from shale gas production is a global challenge. Vacuum membrane distillation (VMD) is considered a promising solution because of its various advantages. However, low-surface-tension species in produced water can easily deposit on the membrane surface and cause severe fouling or wetting problems. To solve the problems, an omniphobic polyvinylidene difluoride (PVDF) hollow-fiber membrane has been developed via silica nanoparticle deposition followed by a Teflon AF 2400 coating in this study. The resultant membrane shows good repellency toward various liquids with different surface tensions and chemistries, including water, ethylene glycol (EG), cooking oil, and ethanol. It also exhibits stable performance in 7 h VMD tests with a feed solution containing up to 0.6 mM of sodium dodecyl sulfate (SDS). In addition, the effects of surface energy and surface morphology as well as nanoparticle size on membrane omniphobicity have been systematically investigated. This work may provide valuable guidance to molecularly design omniphobic VMD membranes for produced water treatment.

Fouling development in direct contact membrane distillation: Non-invasive monitoring and destructive analysis

Fouling development in direct contact membrane distillation (DCMD) for seawater desalination was evaluated combining in-situ monitoring performed using optical coherence tomography (OCT) together with destructive techniques. The non-invasive monitoring with OCT provided a better understanding of the fouling mechanism by giving an appropriate sampling timing for the membrane autopsy. The on-line monitoring system allowed linking the flux trend with the structure of fouling deposited on the membrane surface. The water vapor flux trend was divided in three phases based on the deposition and formation of different foulants over time. The initial flux decline was due to the deposition of a 50-70 nm porous fouling layer consisting of a mixture of organic compounds and salts. Liquid chromatography with organic carbon detection (LC-OCD) analysis revealed the abundance of biopolymer in the fouling layer formed at the initial phase. In the second phase, formation of carbonate crystals on the membrane surface was observed but did not affect the flux significantly. In the last phase, the water vapor flux dropped to almost zero due to the deposition of a dense thick layer of sulfate crystals on the membrane surface.

A review on membrane applications and transport mechanisms in vacuum membrane distillation

The main aim of this article is to provide a state-of-the-art review of the experimental studies on vacuum membrane distillation (VMD) process. An introduction to the history of VMD is carried out along with the other membrane distillation configurations. Recent developments in process, characterization of membrane, module design, transport phenomena, and effect of operating parameters on permeate flux are discussed for VMD in detail. Several heat and mass transfer correlations obtained by various researchers for different VMD modules have been discussed. The impact of membrane fouling with its control in VMD is discussed in detail. In this paper, temperature polarization coefficient and concentration polarization coefficient are elaborated in detail. Integration of VMD with other membrane separation processes/industrial processes have been explained to improve the performance of the system and make it more energy efficient. A critical evaluation of the VMD literature is incorporated throughout this review.

Performance Investigation of O-Ring Vacuum Membrane Distillation Module for Water Desalination

A new O-ring flat sheet membrane module design was used to investigate the performance of Vacuum Membrane Distillation (VMD) for water desalination using two commercial polytetrafluoroethylene (PTFE) and polyvinylidene fluoride (PVDF) flat sheet hydrophobic membranes. The design of the membrane module proved its applicability for achieving a high heat transfer coefficient of the order of 103 (W/m2 K) and a high Reynolds number (Re). VMD experiments were conducted to measure the heat and mass transfer coefficients within the membrane module. The effects of the process parameters, such as the feed temperature, feed flow rate, vacuum degree, and feed concentration, on the permeate flux have been investigated. The feed temperature, feed flow rate, and vacuum degree play an important role in enhancing the performance of the VMD process; therefore, optimizing all of these parameters is the best way to achieve a high permeate flux. The PTFE membrane showed better performance than the PVDF membrane in VMD desalination. The obtained water flux is relatively high compared to that reported in the literature, reaching 43.8 and 52.6 (kg/m2 h) for PVDF and PTFE, respectively. The salt rejection of NaCl was higher than 99% for both membranes.

Simultaneous concentration and detoxification of lignocellulosic hydrolyzates by vacuum membrane distillation coupled with adsorption

Low sugar concentration and the presence of various inhibitors are the major challenges associated with lignocellulosic hydrolyzates as a fermentation broth. Vacuum membrane distillation (VMD) process can be used to concentrate sugars and remove inhibitors (furans) efficiently, but it's not desirable for the removal of less volatile inhibitors such as acetic acid. In this study, a VMD-adsorption process was proposed to improve the removal of acetic acid, achieving simultaneous concentration and detoxification of lignocellulosic hydrolyzates by one step process. Results showed that sugars were concentrated with high rejections (>98%) and little sugar loss (<2%), with the significant reduction in nearly total furans (99.7%) and acetic acid (83.5%) under optimal operation conditions. Fermentation results showed the ethanol production of hydrolyzates concentrated and detoxified using the VMD-adsorption method were approximately 10-fold greater than from untreated hydrolyzates.

Downstream processing of reverse osmosis brine: Characterisation of potential scaling compounds

Reverse osmosis (RO) brine produced at a full-scale coal seam gas (CSG) water treatment facility was characterized with spectroscopic and other analytical techniques. A number of potential scalants including silica, calcium, magnesium, sulphates and carbonates, all of which were present in dissolved and non-dissolved forms, were characterized. The presence of spherical particles with a size range of 10-1000 nm and aggregates of 1-10 microns was confirmed by transmission electron microscopy (TEM). Those particulates contained the following metals in decreasing order: K, Si, Sr, Ca, B, Ba, Mg, P, and S. Characterization showed that nearly one-third of the total silicon in the brine was present in the particulates. Further, analysis of the RO brine suggested supersaturation and precipitation of metal carbonates and sulphates during the RO process should take place and could be responsible for subsequently capturing silica in the solid phase. However, the precipitation of crystalline carbonates and sulphates are complex. X-ray diffraction analysis did not confirm the presence of common calcium carbonates or sulphates but instead showed the presence of a suite of complex minerals, to which amorphous silica and/or silica rich compounds could have adhered. A filtration study showed that majority of the siliceous particles were less than 220 nm in size, but could still be potentially captured using a low molecular weight ultrafiltration membrane.

Treatment of Industrial Wastewater Containing High Levels of Ammonia and Salt Using Vacuum Membrane Distillation

The wastewater containing extreme high levels of ammonia and salt was treated by vacuum membrane distillation (VMD). The effects of feed flow rate, temperature and vacuum degree on ammonia removal efficiency (ARE) were investigated systematically. The ARE can be promoted by increasing feed flow rate, feed temperature and vacuum degree in this study. The theoretical mass transfer model was obtained based on series of theory derivation, and the theoretical released ammonia is consistent with the experimental data at conditions ranged in this study, indicating that the developed model is suitable to evaluate the ammonia removal during VMD process.