High-Performance Flexible Thermoelectric Power Generator Using Laser Multiscanning Lift-Off Process

Crystalline Structure-Dependent Mechanical and Thermoelectric Performance in Ag2Se1-x S x System

Self-powered wearable electronics require thermoelectric materials simultaneously with a high dimensionless figure of merit (zT) and good flexibility to convert the heat discharged by the human body into electricity. Ag₂(S,Se)-based semiconducting materials can well satisfy these requirements, and thus, they are attracting great attention in thermoelectric society recently. Ag₂(S,Se) crystalizes in an orthorhombic structure or monoclinic structure, depending on the detailed S/Se atomic ratio, but the relationship between its crystalline structure and mechanical/thermoelectric performance is still unclear to date. In this study, a series of Ag₂Se_1-x S _x (x = 0, 0.1, 0.2, 0.3, 0.4, and 0.45) samples were prepared and their mechanical and thermoelectric performance dependence on the crystalline structure was systematically investigated. x = 0.3 in the Ag₂Se_1-x S _x system was found to be the transition boundary between orthorhombic and monoclinic structures. Mechanical property measurement shows that the orthorhombic Ag₂Se_1-x S _x samples are brittle while the monoclinic Ag₂Se_1-x S _x samples are ductile and flexible. In addition, the orthorhombic Ag₂Se_1-x S _x samples show better electrical transport performance and higher zT than the monoclinic samples under a comparable carrier concentration, most likely due to their weaker electron-phonon interactions. This study sheds light on the further development of flexible inorganic TE materials.

All-fiber tribo-ferroelectric synergistic electronics with high thermal-moisture stability and comfortability

Developing fabric-based electronics with good wearability is undoubtedly an urgent demand for wearable technologies. Although the state-of-the-art fabric-based wearable devices have shown unique advantages in the field of e-textiles, further efforts should be made before achieving "electronic clothing" due to the hard challenge of optimally unifying both promising electrical performance and comfortability in single device. Here, we report an all-fiber tribo-ferroelectric synergistic e-textile with outstanding thermal-moisture comfortability. Owing to a tribo-ferroelectric synergistic effect introduced by ferroelectric polymer nanofibers, the maximum peak power density of the e-textile reaches 5.2 W m^-2 under low frequency motion, which is 7 times that of the state-of-the-art breathable triboelectric textiles. Electronic nanofiber materials form hierarchical networks in the e-textile hence lead to moisture wicking, which contributes to outstanding thermal-moisture comfortability of the e-textile. The all-fiber electronics is reliable in complicated real-life situation. Therefore, it is an idea prototypical example for electronic clothing.

3D Printing of Solution-Processable 2D Nanoplates and 1D Nanorods for Flexible Thermoelectrics with Ultrahigh Power Factor at Low-Medium Temperatures

Solution-processable semiconducting 2D nanoplates and 1D nanorods are attractive building blocks for diverse technologies, including thermoelectrics, optoelectronics, and electronics. However, transforming colloidal nanoparticles into high-performance and flexible devices remains a challenge. For example, flexible films prepared by solution-processed semiconducting nanocrystals are typically plagued by poor thermoelectric and electrical transport properties. Here, a highly scalable 3D conformal additive printing approach to directly convert solution-processed 2D nanoplates and 1D nanorods into high-performing flexible devices is reported. The flexible films printed using Sb2Te3 nanoplates and subsequently sintered at 400 °C demonstrate exceptional thermoelectric power factor of 1.5 mW m-1 K-2 over a wide temperature range (350-550 K). By synergistically combining Sb2Te3 2D nanoplates with Te 1D nanorods, the power factor of the flexible film reaches an unprecedented maximum value of 2.2 mW m-1 K-2 at 500 K, which is significantly higher than the best reported values for p-type flexible thermoelectric films. A fully printed flexible generator device exhibits a competitive electrical power density of 7.65 mW cm-2 with a reasonably small temperature difference of 60 K. The versatile printing method for directly transforming nanoscale building blocks into functional devices paves the way for developing not only flexible energy harvesters but also a broad range of flexible/wearable electronics and sensors.

Thermoelectric Flexible Silver Selenide Films: Compositional and Length Optimization

Silver selenide is considered as a promising room temperature thermoelectric material due to its excellent performance and high abundance. However, the silver selenide-based flexible film is still behind in thermoelectric performance compared with its bulk counterpart. In this work, the composition of paper-supported silver selenide film was successfully modulated through changing reactant ratio and annealing treatment. In consequence, the power factor value of 2450.9 ± 364.4 μW/(mK²) at 303 K, which is close to that of state-of-the-art bulk Ag₂Se has been achieved. Moreover, a thermoelectric device was fabricated after optimizing the length of annealed silver selenide film via numerical simulation. At temperature difference of 25 K, the maximum power density of this device reaches 5.80 W/m², which is superior to that of previous film thermoelectric devices. Theoretically and experimentally, this work provides an effective way to achieve silver-selenide-based flexible thermoelectric film and device with high performance.

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A remarkably improved power factor is achieved by annealing treatment

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Optimal length of Ag-rich Ag₂Se film is obtained via a numerical simulation

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A high output power density at temperature difference of 25 K is realized

Self-Powered Bio-Inspired Spider-Net-Coding Interface Using Single-Electrode Triboelectric Nanogenerator

Human-machine interfaces are essential components between various human and machine interactions such as entertainment, robotics control, smart home, virtual/augmented reality, etc. Recently, various triboelectric-based interfaces have been developed toward flexible wearable and battery-less applications. However, most of them exhibit complicated structures and a large number of electrodes for multidirectional control. Herein, a bio-inspired spider-net-coding (BISNC) interface with great flexibility, scalability, and single-electrode output is proposed, through connecting information-coding electrodes into a single triboelectric electrode. Two types of coding designs are investigated, i.e., information coding by large/small electrode width (L/S coding) and information coding with/without electrode at a predefined position (0/1 coding). The BISNC interface shows high scalability with a single electrode for detection and/or control of multiple directions, by detecting different output signal patterns. In addition, it also has excellent reliability and robustness in actual usage scenarios, since recognition of signal patterns is in regardless of absolute amplitude and thereby not affected by sliding speed/force, humidity, etc. Based on the spider-net-coding concept, single-electrode interfaces for multidirectional 3D control, security code systems, and flexible wearable electronics are successfully developed, indicating the great potentials of this technology in diversified applications such as human-machine interaction, virtual/augmented reality, security, robotics, Internet of Things, etc.

Design, Performance, and Application of Thermoelectric Nanogenerators

Thermal energy harvesting from the ambient environment through thermoelectric nanogenerators (TEGs) is an ideal way to realize self-powered operation of electronics, and even relieve the energy crisis and environmental degradation. As one of the most significant energy-related technologies, TEGs have exhibited excellent thermoelectric performance and played an increasingly important role in harvesting and converting heat into electric energy, gradually becoming one of the hot research fields. Here, the development of TEGs including materials optimization, structural designs, and potential applications, even the opportunities, challenges, and the future development direction, is analyzed and summarized. Materials optimization and structural designs of flexibility for potential applications in wearable electronics are systematically discussed. With the development of flexible and wearable electronic equipment, flexible TEGs show increasingly great application prospects in artificial intelligence, self-powered sensing systems, and other fields in the future.

Flexible Thermoelectric Materials and Generators: Challenges and Innovations

The urgent need for ecofriendly, stable, long-lifetime power sources is driving the booming market for miniaturized and integrated electronics, including wearable and medical implantable devices. Flexible thermoelectric materials and devices are receiving increasing attention, due to their capability to convert heat into electricity directly by conformably attaching them onto heat sources. Polymer-based flexible thermoelectric materials are particularly fascinating because of their intrinsic flexibility, affordability, and low toxicity. There are other promising alternatives including inorganic-based flexible thermoelectrics that have high energy-conversion efficiency, large power output, and stability at relatively high temperature. Herein, the state-of-the-art in the development of flexible thermoelectric materials and devices is summarized, including exploring the fundamentals behind the performance of flexible thermoelectric materials and devices by relating materials chemistry and physics to properties. By taking insights from carrier and phonon transport, the limitations of high-performance flexible thermoelectric materials and the underlying mechanisms associated with each optimization strategy are highlighted. Finally, the remaining challenges in flexible thermoelectric materials are discussed in conclusion, and suggestions and a framework to guide future development are provided, which may pave the way for a bright future for flexible thermoelectric devices in the energy market.

Modulation of surface physics and chemistry in triboelectric energy harvesting technologies

Mechanical energy harvesting technology converting mechanical energy wasted in our surroundings to electrical energy has been regarded as one of the critical technologies for self-powered sensor network and Internet of Things (IoT). Although triboelectric energy harvesters based on contact electrification have attracted considerable attention due to their various advantages compared to other technologies, a further improvement of the output performance is still required for practical applications in next-generation IoT devices. In recent years, numerous studies have been carried out to enhance the output power of triboelectric energy harvesters. The previous research approaches for enhancing the triboelectric charges can be classified into three categories: i) materials type, ii) device structure, and iii) surface modification. In this review article, we focus on various mechanisms and methods through the surface modification beyond the limitations of structural parameters and materials, such as surficial texturing/patterning, functionalization, dielectric engineering, surface charge doping and 2D material processing. This perspective study is a cornerstone for establishing next-generation energy applications consisting of triboelectric energy harvesters from portable devices to power industries.

Ink Processing for Thermoelectric Materials and Power-Generating Devices

The growing concern over the depletion of hydrocarbon resources, and the adverse environmental effects associated with their use, has increased the demand for renewable energy sources. Thermoelectric (TE) power generation from waste heat has emerged as a renewable energy source that does not generate any pollutants. Recently, ink-based processing for the preparation of TE materials has attracted tremendous attention because of the simplicity in design of power generators and the possibility of cost-effective manufacturing. In this progress report, recent advances in the development of TE inks, processing techniques, and ink-fabricated devices are reviewed. A summary of typical formulations of TE materials as inks is included, as well as a discussion on various ink-based fabrication methods, with several examples of newly designed devices fabricated using these techniques. Finally, the prospects of this field with respect to the industrialization of TE power generation technology are presented.

Wearable thermoelectrics for personalized thermoregulation

Thermoregulation has substantial implications for energy consumption and human comfort and health. However, cooling technology has remained largely unchanged for more than a century and still relies on cooling the entire space regardless of the number of occupants. Personalized thermoregulation by thermoelectric devices (TEDs) can markedly reduce the cooling volume and meet individual cooling needs but has yet to be realized because of the lack of flexible TEDs with sustainable high cooling performance. Here, we demonstrate a wearable TED that can deliver more than 10°C cooling effect with a high coefficient of performance (COP > 1.5). Our TED is the first to achieve long-term active cooling with high flexibility, due to a novel design of double elastomer layers and high-ZT rigid TE pillars. Thermoregulation based on these devices may enable a shift from centralized cooling toward personalized cooling with the benefits of substantially lower energy consumption and improved human comfort.

Wafer-Scale Fabrication of Ultrathin Flexible Electronic Systems via Capillary-Assisted Electrochemical Delamination

Electronic systems on ultrathin polymer films are generally processed with rigid supporting substrates during fabrication, followed by delamination and transfer to the targeted working areas. The challenge associated with an efficient and innocuous delamination operation is one of the major hurdles toward high-performance ultrathin flexible electronics at large scale. Herein, a facile, rapid, damage-free approach is reported for detachment of wafer-scale ultrathin electronic foils from Si wafers by capillary-assisted electrochemical delamination (CAED). Anodic etching and capillary action drive an electrolyte solution to penetrate and split the polymer/Si interface, leading to complete peel-off of the electronic foil with a 100% success rate. The delamination speed can be controlled by the applied voltage and salt concentration, reaching a maximum value of 1.66 mm s^-1 at 20 V using 2 m NaCl solution. Such a process incurs neither mechanical damage nor chemical contamination; therefore, the delaminated electronic systems remain intact, as demonstrated by high-performance carbon nanotube (CNT)-based thin-film transistors and integrated circuits constructed on a 5.5 cm × 5.0 cm parylene-based film with 4 µm thickness. Furthermore, the CAED strategy can be applied for prevalent polymer films and confers great flexibility and capability for designing and manufacturing diverse ultrathin electronic systems.

Large-area and adaptable electrospun silicon-based thermoelectric nanomaterials with high energy conversion efficiencies

Large amounts of waste heat generated in our fossil-fuel based economy can be converted into useful electric power by using thermoelectric generators. However, the low-efficiency, scarcity, high-cost and poor production scalability of conventional thermoelectric materials are hindering their mass deployment. Nanoengineering has proven to be an excellent approach for enhancing thermoelectric properties of abundant and cheap materials such as silicon. Nevertheless, the implementation of these nanostructures is still a major challenge especially for covering the large areas required for massive waste heat recovery. Here we present a family of nano-enabled materials in the form of large-area paper-like fabrics made of nanotubes as a cost-effective and scalable solution for thermoelectric generation. A case study of a fabric of p-type silicon nanotubes was developed showing a five-fold improvement of the thermoelectric figure of merit. Outstanding power densities above 100 W/m² at 700 °C are therefore demonstrated opening a market for waste heat recovery.

Flash-Induced Stretchable Cu Conductor via Multiscale-Interfacial Couplings

Herein, a novel stretchable Cu conductor with excellent conductivity and stretchability is reported via the flash-induced multiscale tuning of Cu and an elastomer interface. Microscale randomly wrinkled Cu (amplitude of ≈5 µm and wavelength of ≈45 µm) is formed on a polymer substrate through a single pulse of a millisecond flash light, enabling the elongation of Cu to exceed 20% regardless of the stretching direction. The nanoscale interlocked interface between the Cu nanoparticles (NPs) and the elastomer increases the adhesion force of Cu, which contributes to a significant improvement of the Cu stability and stretchability under harsh yielding stress. Simultaneously, the flash-induced photoreduction of CuO NPs and subsequent Cu NP welding lead to outstanding conductivity (≈37 kS cm-1) of the buckled elastic electrode. The 3D structure of randomly wrinkled Cu is modeled by finite element analysis simulations to show that the flash-activated stretchable Cu conductors can endure strain over 20% in all directions. Finally, the wrinkled Cu is utilized for wireless near-field communication on the skin of human wrist.

Solution-Processed Ion-Free Organic Ratchets with Asymmetric Contacts

Ion-free organic ratchets with asymmetric injecting contacts (AICs) are fabricated using solution-processable organic semiconductors. Scanning Kelvin probe microscopy analysis reveals that the rectifying function is achieved via the "charge pump" mechanism. Electrical characterizations show that the device can readily operate under industrial standard radio frequency and its high-frequency performance may be enhanced through further material/device engineering. The built-in asymmetric feature exempts the devices from the complicated material design, device processing, and performance decay associated with the use of ion/semiconductor blends in ionic-organic ratchets. Thus, the AIC ratchets can deliver a persisting ratchet effect and have excellent material compatibility toward organic semiconductors.

Realizing zT of 2.3 in Ge1-x-y Sbx Iny Te via Reducing the Phase-Transition Temperature and Introducing Resonant Energy Doping

GeTe with rhombohedral-to-cubic phase transition is a promising lead-free thermoelectric candidate. Herein, theoretical studies reveal that cubic GeTe has superior thermoelectric behavior, which is linked to (1) the two valence bands to enhance the electronic transport coefficients and (2) stronger enharmonic phonon-phonon interactions to ensure a lower intrinsic thermal conductivity. Experimentally, based on Ge_1-x Sb_x Te with optimized carrier concentration, a record-high figure-of-merit of 2.3 is achieved via further doping with In, which induces the distortion of the density of states near the Fermi level. Moreover, Sb and In codoping reduces the phase-transition temperature to extend the better thermoelectric behavior of cubic GeTe to low temperature. Additionally, electronic microscopy characterization demonstrates grain boundaries, a high-density of stacking faults, and nanoscale precipitates, which together with the inevitable point defects result in a dramatically decreased thermal conductivity. The fundamental investigation and experimental demonstration provide an important direction for the development of high-performance Pb-free thermoelectric materials.

The fountain effect of ice-like water across nanotubes at room temperature

The well-known fountain effect of superfluid helium can directly convert heat to mechanical work by the transport of the superfluid across narrow channels under a temperature difference. But it is regarded as a unique feature of superfluids, only occurring below the temperature of 2.17 K. Here we report a peculiar fountain effect of ice-like water across nanotubes at room temperature. Based on molecular simulations, we observed fascinating ultrafast fountain flow across nanotubes from the cold side to the hot side under a small temperature difference, due to the near-dissipationless nature of ice-like ordered water inside the nanotubes. Water molecules exhibit collective behavior and spontaneously convert thermal energy from the surrounding into directed motion without dissipation. A surprising pressure difference of up to 256 bar is generated from a temperature difference of 23 K, almost reaching the thermodynamic limit. This finding is anticipated to provide a new protocol for power harvesting devices, heat engines and nanomotors.

Flexible and Robust Thermoelectric Generators Based on All-Carbon Nanotube Yarn without Metal Electrodes

As practical interest in flexible/or wearable power-conversion devices increases, the demand for high-performance alternatives to thermoelectric (TE) generators based on brittle inorganic materials is growing. Herein, we propose a flexible and ultralight TE generator (TEG) based on carbon nanotube yarn (CNTY) with excellent TE performance. The as-prepared CNTY shows a superior electrical conductivity of 3147 S/cm due to increased longitudinal carrier mobility derived from a highly aligned structure. Our TEG is innovative in that the CNTY acts as multifunctions in the same device. The CNTY is alternatively doped into n- and p-types using polyethylenimine and FeCl₃, respectively. The highly conductive CNTY between the doped regions is used as electrodes to minimize the circuit resistance, thereby forming an all-carbon TEG without additional metal deposition. A flexible TEG based on 60 pairs of n- and p-doped CNTY shows the maximum power density of 10.85 and 697 μW/g at temperature differences of 5 and 40 K, respectively, which are the highest values among reported TEGs based on flexible materials. We believe that the strategy proposed here to improve the power density of flexible TEG by introducing highly aligned CNTY and designing a device without metal electrodes shows great potential for the flexible/or wearable power-conversion devices.

Laser-Material Interactions for Flexible Applications

The use of lasers for industrial, scientific, and medical applications has received an enormous amount of attention due to the advantageous ability of precise parameter control for heat transfer. Laser-beam-induced photothermal heating and reactions can modify nanomaterials such as nanoparticles, nanowires, and two-dimensional materials including graphene, in a controlled manner. There have been numerous efforts to incorporate lasers into advanced electronic processing, especially for inorganic-based flexible electronics. In order to resolve temperature issues with plastic substrates, laser-material processing has been adopted for various applications in flexible electronics including energy devices, processors, displays, and other peripheral electronic components. Here, recent advances in laser-material interactions for inorganic-based flexible applications with regard to both materials and processes are presented.