Bioinspired wetting surface via laser microfabrication

On-Fly Femtosecond-Laser Fabrication of Self-Organized Plasmonic Nanotextures for Chemo- and Biosensing Applications

Surface-enhanced Raman scattering (SERS) and surface-enhanced photoluminescence (SEPL) are emerging as versatile widespread methods for biological, chemical, and physical characterization in close proximity of nanostructured surfaces of plasmonic materials. Meanwhile, single-step, facile, cheap, and green technologies for large-scale fabrication of efficient SERS or SEPL substrates, routinely demonstrating both broad plasmonic response and high enhancement characteristics, are still missing. In this research, single-pulse spallative micron-size craters in a thick Ag film with their internal nanotexture in the form of nanosized tips are for the first time shown to demonstrate strong polarization-dependent enhancement of SEPL and SERS responses from a nanometer-thick covering Rhodamine 6G layer with average enhancement factors of 40 and 2 × 10(6), respectively. Additionally, the first detailed experimental study is reported for physical processes, underlying the formation mechanisms of ablative nanotextures on such "thick" metal films. Such mechanisms demonstrate a complex "hybrid" fluence-dependent ablation character-appearance of spallative craters, typical for bulk material, at low fluences and formation of upright standing nanotips (frozen nanojets), usually associated with thin-film ablation, in the crater centers at higher fluences. Moreover, special emphasis was made on the possibility to reshape the nanotopography of such spallative craters through multipulse laser-induced merging of their small nanotips into larger ones. The presented approach holds promise to be one of the cheapest and easiest-to-implement ways to mass-fabricate various efficient spallation-nanotextured single-element plasmonic substrates for routine chemo- and biosensing, using MHz-repetition-rate femtosecond fiber laser sources with multiplexed laser-beams.

Cassie-State Stability of Metallic Superhydrophobic Surfaces with Various Micro/Nanostructures Produced by a Femtosecond Laser

The Cassie-state stability plays a vital role in the applications of metallic superhydrophobic surfaces. Although a large number of papers have reported the superhydrophobic performance of various surface micro/nanostructures, the knowledge of which kind of micro/nanostructure contributes significantly to the Cassie-state stability especially under low temperature and pressure is still very limited. In this article, we fabricated six kinds of typical micro/nanostructures with different topography features on metal surfaces by a femtosecond laser, and these surfaces were modified by fluoroalkylsilane to generate superhydrophobicity. We then systematically studied the Cassie-state stability of these surfaces by means of condensation and evaporation experiments. The results show that some superhydrophobic surfaces, even with high contact angles and low sliding angles under normal conditions, are unstable under low temperature or external pressure. The Cassie state readily transits to a metastable state or even a Wenzel state under these conditions, which deteriorates their superhydrophobicity. Among the six micro/nanostructures, the densely distributed nanoscale structure is important for a stable Cassie state, and the closely packed micrometer-scale structure can further improve the stability. The dependence of the Cassie-state stability on the fabricated micro/nanostructures and the laser-processing parameters is also discussed. This article clarifies optimized micro/nanostructures for stable and thus more practical metallic superhydrophobic surfaces.

A Superhydrophobic Surface Templated by Protein Self-Assembly and Emerging Application toward Protein Crystallization

A proteinaceous superhydrophobic material for facile protein crystallization is reported. The lysozyme phase transition is rationally manipulated to form a reliable superhydrophobic coating on virtually arbitrary material surfaces with good thermostability and mechanical robustness. Such a surface exhibits a fascinating capability to drive protein crystallization, and the protein crystal array can be facilitated in a large area at an ultralow protein concentration.

Wetting characteristics of bare micro-patterned cyclic olefin copolymer surfaces fabricated by ultra-precision raster milling

A micro-directional grooved cyclic olefin copolymer surface fabricated by ultra-precision raster milling gives a good sliding performance for a water droplet.

Biomimetic fabrication of robust self-assembly superhydrophobic surfaces with corrosion resistance properties on stainless steel substrate

The anti-corrosion and robust superhydrophobic stainless surface is obtained by nanosecond laser direct writing.

Femtosecond laser controlled wettability of solid surfaces

Femtosecond laser microfabrication is emerging as a hot tool for controlling the wettability of solid surfaces. This paper introduces four typical aspects of femtosecond laser induced special wettability: superhydrophobicity, underwater superoleophobicity, anisotropic wettability, and smart wettability. The static properties are characterized by the contact angle measurement, while the dynamic features are investigated by the sliding behavior of a liquid droplet. Using different materials and machining methods results in different rough microstructures, patterns, and even chemistry on the solid substrates. So, various beautiful wettabilities can be realized because wettability is mainly dependent on the surface topography and chemical composition. The distinctions of the underlying formation mechanism of these wettabilities are also described in detail.

Synergistic Effect of Superhydrophobicity and Oxidized Layers on Corrosion Resistance of Aluminum Alloy Surface Textured by Nanosecond Laser Treatment

We report a new efficient method for fabricating a superhydrophobic oxidized surface of aluminum alloys with enhanced resistance to pitting corrosion in sodium chloride solutions. The developed coatings are considered very prospective materials for the automotive industry, shipbuilding, aviation, construction, and medicine. The method is based on nanosecond laser treatment of the surface followed by chemisorption of a hydrophobic agent to achieve the superhydrophobic state of the alloy surface. We have shown that the surface texturing used to fabricate multimodal roughness of the surface may be simultaneously used for modifying the physicochemical properties of the thick surface layer of the substrate itself. Electrochemical and wetting experiments demonstrated that the superhydrophobic state of the metal surface inhibits corrosion processes in chloride solutions for a few days. However, during long-term contact of a superhydrophobic coating with a solution, the wetted area of the coating is subjected to corrosion processes due to the formation of defects. In contrast, the combination of an oxide layer with good barrier properties and the superhydrophobic state of the coating provides remarkable corrosion resistance. The mechanisms for enhancing corrosion protective properties are discussed.

Superhydrophobic surfaces fabricated by femtosecond laser with tunable water adhesion: from lotus leaf to rose petal

Superhydrophobic surfaces with tunable water adhesion have attracted much interest in fundamental research and practical applications. In this paper, we used a simple method to fabricate superhydrophobic surfaces with tunable water adhesion. Periodic microstructures with different topographies were fabricated on copper surface via femtosecond (fs) laser irradiation. The topography of these microstructures can be controlled by simply changing the scanning speed of the laser beam. After surface chemical modification, these as-prepared surfaces showed superhydrophobicity combined with different adhesion to water. Surfaces with deep microstructures showed self-cleaning properties with extremely low water adhesion, and the water adhesion increased when the surface microstructures became flat. The changes in surface water adhesion are attributed to the transition from Cassie state to Wenzel state. We also demonstrated that these superhydrophobic surfaces with different adhesion can be used for transferring small water droplets without any loss. We demonstrate that our approach provides a novel but simple way to tune the surface adhesion of superhydrophobic metallic surfaces for good potential applications in related areas.

Large-area one-step assembly of three-dimensional porous metal micro/nanocages by ethanol-assisted femtosecond laser irradiation for enhanced antireflection and hydrophobicity

The capability to realize 2D-3D controllable metallic micro/nanostructures is of key importance for various fields such as plasmonics, electronics, bioscience, and chemistry due to unique properties such as electromagnetic field enhancement, catalysis, photoemission, and conductivity. However, most of the present techniques are limited to low-dimension (1D-2D), small area, or single function. Here we report the assembly of self-organized three-dimensional (3D) porous metal micro/nanocages arrays on nickel surface by ethanol-assisted femtosecond laser irradiation. The underlying formation mechanism was investigated by a series of femtosecond laser irradiation under exposure time from 5 to 30 ms. We also demonstrate the ability to control the size of micro/nanocage arrays from 0.8 to 2 μm by different laser pulse energy. This method features rapidness (∼10 min), simplicity (one-step process), and ease of large-area (4 cm(2) or more) fabrication. The 3D cagelike micro/nanostructures exhibit not only improved antireflection from 80% to 7% but also enhanced hydrophobicity from 98.5° to 142° without surface modification. This simple technique for 3D large-area controllable metal microstructures will find great potential applications in optoelectronics, physics, and chemistry.

Femtosecond laser induced hierarchical ZnO superhydrophobic surfaces with switchable wettability

A hierarchical rough ZnO layer is directly induced from the Zn substrate via a one-step femtosecond laser ablation and shows switchable wettability.

Controllable growth of durable superhydrophobic coatings on a copper substrate via electrodeposition

Durable superhydrophobic coatings with excellent properties were created via facile and time-saving electrodeposition combined with annealing without organic modification.

Robust non-wetting PTFE surfaces by femtosecond laser machining

Nature shows many examples of surfaces with extraordinary wettability,which can often be associated with particular air-trapping surface patterns. Here,robust non-wetting surfaces have been created by femtosecond laser ablation of polytetrafluoroethylene (PTFE). The laser-created surface structure resembles a forest of entangled fibers, which support structural superhydrophobicity even when the surface chemistry is changed by gold coating. SEM analysis showed that the degree of entanglement of hairs and the depth of the forest pattern correlates positively with accumulated laser fluence and can thus be influenced by altering various laser process parameters. The resulting fibrous surfaces exhibit a tremendous decrease in wettability compared to smooth PTFE surfaces; droplets impacting the virgin or gold coated PTFE forest do not wet the surface but bounce off. Exploratory bioadhesion experiments showed that the surfaces are truly air-trapping and do not support cell adhesion. Therewith, the created surfaces successfully mimic biological surfaces such as insect wings with robust anti-wetting behavior and potential for antiadhesive applications. In addition, the fabrication can be carried out in one process step, and our results clearly show the insensitivity of the resulting non-wetting behavior to variations in the process parameters,both of which make it a strong candidate for industrial applications.

Porphyrin-based sensor nanoarchitectonics in diverse physical detection modes

Porphyrins and related families of molecules are important organic modules as has been reflected in the award of the Nobel Prizes in Chemistry in 1915, 1930, 1961, 1962, 1965, and 1988 for work on porphyrin-related biological functionalities. The porphyrin core can be synthetically modified by introduction of various functional groups and other elements, allowing creation of numerous types of porphyrin derivatives. This feature makes porphyrins extremely useful molecules especially in combination with their other interesting photonic, electronic and magnetic properties, which in turn is reflected in their diverse signal input-output functionalities based on interactions with other molecules and external stimuli. Therefore, porphyrins and related macrocycles play a preeminent role in sensing applications involving chromophores. In this review, we discuss recent developments in porphyrin-based sensing applications in conjunction with the new advanced concept of nanoarchitectonics, which creates functional nanostructures based on a profound understanding of mutual interactions between the individual nanostructures and their arbitrary arrangements. Following a brief explanation of the basics of porphyrin chemistry and physics, recent examples in the corresponding fields are discussed according to a classification based on physical modes of detection including optical detection (absorption/photoluminescence spectroscopy and energy and electron transfer processes), other spectral modes (circular dichroism, plasmon and nuclear magnetic resonance), electronic and electrochemical modes, and other sensing modes.

Large-amplitude, reversible, pH-triggered wetting transitions enabled by layer-by-layer films

We report on the use of layer-by-layer (LbL) hydrogels, composed of amphiphilic polymers that undergo reversible collapse-dissolution transition in solutions as a function of pH, to induce sharp, large-amplitude wetting transition at microstructured surfaces. Surface hydrogels were composed of poly(2-alkylacrylic acids) (PaAAs) of varied hydrophobicity, i.e., poly(methacrylic acid) (PMAA), poly(2-ethylacrylic acid) (PEAA), poly(2-n-propylacrylic acid) (PPAA) and poly(2-n-butylacrylic acid) (PBAA). When deposited at a micropillar-patterned silicon substrate, hydrophilic PMAA LbL hydrogels supported complete surface wetting (contact angle, CA, of 0°), whereas PEAA, PPAA, and PBAA ultrathin coatings supported large-amplitude wetting transitions, with CA changes from 110 to 125° at acidic to 0° at basic pH values, and the transition pH increasing from 6.2 to 8.4 with increased polyacid hydrophobicity. At acidic pHs, droplets showed a large hysteresis in CA (a "sticky droplet" behavior), and remained in the Wenzel state. The fact that CA changes for wetting-nonwetting transitions occurred at values close to physiologic pH makes these coatings promising for controlling flow and bioadhesion using external stimuli. Finally, we show that the surface wettability transitions can be used to detect positively charged analytes (such as gentamicin) in solution via large changes in CA associated with adsorption of analytes within the hydrogels.