Facile fabrication of robust silk nanofibril films via direct dissolution of silk in CaCl2-formic acid solution

Fabrication of Silk-Hyaluronan Composite as a Potential Scaffold for Tissue Repair

Interest is rapidly growing in the design and preparation of bioactive scaffolds, mimicking the biochemical composition and physical microstructure for tissue repair. In this study, a biomimetic biomaterial with nanofibrous architecture composed of silk fibroin and hyaluronic acid (HA) was prepared. Silk fibroin nanofiber was firstly assembled in water and then used as the nanostructural cue; after blending with hyaluronan (silk:HA = 10:1) and the process of freeze-drying, the resulting composite scaffolds exhibited a desirable 3D porous structure and specific nanofiber features. These scaffolds were very porous with the porosity up to 99%. The mean compressive modulus of silk-HA scaffolds with HA MW of 0.6, 1.6, and 2.6 × 10⁶ Da was about 28.3, 30.2, and 29.8 kPa, respectively, all these values were much higher than that of pure silk scaffold (27.5 kPa). This scaffold showed good biocompatibility with bone marrow mesenchymal stem cells, and it enhanced the cellular proliferation significantly when compared with the plain silk fibroin. Collectively, the silk-hyaluronan composite scaffold with a nanofibrous structure and good biocompatibility was successfully prepared, which deserved further exploration as a biomimetic platform for mesenchymal stem cell-based therapy for tissue repair.

Natural silk nanofibrils as reinforcements for the preparation of chitosan-based bionanocomposites

Nanofibrils derived from natural biopolymers have received extensive interest due to their exceptional mechanical properties and excellent biocompatibility. To fabricate biocompatible chitosan nanocomposites with high mechanical performance, silkworm silks were deconstructed into nanofibrils as structural and mechanical reinforcement of chitosan. After dispersing silk nanofibrils in chitosan solution, a set of nanocomposites, including film, porous scaffold, filament, and nanofibrous sponge, could be fabricated from the blended solutions. Silk nanofibrils could be uniformly dispersed in chitosan solution, and formed multi-dimensional nanocomposites. The nanocomposites exhibited enhanced mechanical strength and thermal stability, and provided a biomimetic nanofibrous structure for biomaterial applications. The enhancement in mechanical properties can be attributed to the interaction between the nanofibril phase and the chitosan matrix. As the polysaccharide/protein bionanocomposites derived from natural biopolymers, these materials offer new opportunities for biomaterial application by virtue of their biocompatibility and biodegradability, as well as enhanced mechanical properties and controllable mesoscopic structure.

Influence of the Casting Concentration on the Mechanical and Optical Properties of FA/CaCl2-Derived Silk Fibroin Membranes

In this study, we describe the manufacturing and characterization of silk fibroin membranes derived from the silkworm Bombyx mori. To date, the dissolution process used in this study has only been researched to a limited extent, although it entails various potential advantages, such as reduced expenses and the absence of toxic chemicals in comparison to other conventional techniques. Therefore, the aim of this study was to determine the influence of different fibroin concentrations on the process output and resulting membrane properties. Casted membranes were thus characterized with regard to their mechanical, structural and optical assets via tensile testing, SEM, light microscopy and spectrophotometry. Cytotoxicity was evaluated using BrdU, XTT, and LDH assays, followed by live-dead staining. The formic acid (FA) dissolution method was proven to be suitable for the manufacturing of transparent and mechanically stable membranes. The fibroin concentration affects both thickness and transparency of the membranes. The membranes did not exhibit any signs of cytotoxicity. When compared to other current scientific and technical benchmarks, the manufactured membranes displayed promising potential for various biomedical applications. Further research is nevertheless necessary to improve reproducible manufacturing, including a more uniform thickness, less impurity and physiological pH within the membranes.

Quaternized Silk Nanofibrils for Electricity Generation from Moisture and Ion Rectification

Protein nanostructures in living organisms have attracted intense interests in biology and material science owing to their intriguing abilities to harness ion transportation for matter/signal transduction and bioelectricity generation. Silk nanofibrils, serving as the fundamental building blocks for silk, not only have the advantages of natural abundance, low cost, biocompatibility, sustainability, and degradability but also play a key role in mechanical toughness and biological functions of silk fibers. Herein, cationic silk nanofibrils (SilkNFs), with an ultrathin thickness of ∼4 nm and a high aspect ratio up to 500, were successfully exfoliated from natural cocoon fibers via quaternization followed by mechanical homogenization. Being positively charged in a wide pH range of 2-12, these cationic SilkNFs could combine with different types of negatively charged biological nanofibrils to produce asymmetric ionic membranes and aerogels that have the ability to tune ion translocation. The asymmetric ionic aerogels could create an electric potential as high as 120 mV in humid ambient air, whereas asymmetric ionic membranes could be used in ionic rectification with a rectification ratio of 5.2. Therefore, this green exfoliation of cationic SilkNFs may provide a biological platform of nanomaterials for applications as diverse as ion electronics, renewable energy, and sustainable nanotechnology.

Formic Acid Regenerated Mori, Tussah, Eri, Thai, and Muga Silk Materials: Mechanism of Self-Assembly

Flexible and water-insoluble regenerated silk materials have caught considerable interest due to their mechanical properties and numerous potential applications in medical fields. In this study, regenerated Mori (China), Thai, Eri, Muga, and Tussah silk films were prepared by a formic acid-calcium chloride (FA) method, and their structures, morphologies, and other physical properties were comparatively studied through Fourier transform infrared spectroscopy (FTIR), wide-angle X-ray scattering (WAXS), scanning electron microscopy (SEM), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and thermogravimetric analysis (TGA). FTIR results demonstrated that the secondary structures of those five types of silk films are different from those of their respective natural silk fibers, whose structures are dominated by stacked rigid intermolecular β-sheet crystals. Instead, intramolecular β-sheet structures were found to dominate these silk films made by FA method, as confirmed by WAXS. We propose that silk I-like structures with intramolecular β-sheets lead to water insolubility and mechanical flexibility. This comparative study offers a new pathway to understanding the tunable properties of silk-based biomaterials.

3D printing of silk fibroin-based hybrid scaffold treated with platelet rich plasma for bone tissue engineering

3D printing/bioprinting are promising techniques to fabricate scaffolds with well controlled and patient-specific structures and architectures for bone tissue engineering. In this study, we developed a composite bioink consisting of silk fibroin (SF), gelatin (GEL), hyaluronic acid (HA), and tricalcium phosphate (TCP) and 3D bioprinted the silk fibroin-based hybrid scaffolds. The 3D bioprinted scaffolds with dual crosslinking were further treated with human platelet-rich plasma (PRP) to generate PRP coated scaffolds. Live/Dead and MTT assays demonstrated that PRP treatment could obviously promote the cell growth and proliferation of human adipose derived mesenchymal stem cells (HADMSC). In addition, the treatment of PRP did not significantly affect alkaline phosphatase (ALP) activity and expression, but significantly upregulated the gene expression levels of late osteogenic markers. This study demonstrated that the 3D printing of silk fibroin-based hybrid scaffolds, in combination with PRP post-treatment, might be a more efficient strategy to promote osteogenic differentiation of adult stem cells and has significant potential to be used for bone tissue engineering.

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3D printing technology was used to fabricate silk fibroin-based hybrid scaffold for bone tissue engineering.

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Human platelet-rich plasma (PRP) was obtained and implemented to treat 3D printed scaffolds.

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The PRP treated composite scaffold improved cell proliferation and increased late marker of osteogenic gene expression.

Salt-induced silk gel-derived N and trace Fe co-doped 3D porous carbon as an oxygen reduction catalyst in microbial fuel cells

Inexpensive and high-efficiency oxygen reduction reaction (ORR) catalysts play a significant role in achieving practical applications of microbial fuel cells (MFCs). Hence, herein, novel nitrogen (N) and trace iron (Fe) co-doped three-dimensional (3D) porous carbon (NFe_x-C) was synthesized as an excellent ORR catalyst from an interesting salt-induced silk gel, which was beneficial to the spontaneously formation of porosity and boosted the ORR activity. Among the series of NFe_x-C, NFe_0.5-C (1.20% N-ORR/C, 0.07 at% Fe) possessed a higher specific surface area (538.94 m² g^-1) and pore volume (2.158 cm³ g^-1). Note that NFe_0.5-C exhibited a significantly higher positive initial potential (0.274 V vs. Ag/AgCl) and half-wave potential (0.095 V vs. Ag/AgCl) than other catalysts and commercial Pt/C (20 wt%); this implied that it possessed prominent ORR catalytic activity. In the MFC tests, the output-voltage and maximum power density of NFe_0.5-C were enhanced to 517.37 ± 7.87 mV and 605.35 ± 15.39 mW m^-2, respectively. Moreover, NFe_0.5-C (0.15 $ g^-1) exhibits excellent anti-poisoning ability and is thousands of times cheaper than commercial Pt/C (20 wt%, 220.04 $ g^-1); therefore, NFe_0.5-C should be a prospective catalyst to substitute precious commercial Pt/C in MFCs and even for application in other types of fuel cells.

Bionicomposites

Incorporating nanomaterials in living systems could force the latter to produce "bionicomposites". We report a review of the first attempts with such bionicomposites, e.g. showing how the control of the eating and dormant states of microorganisms can provide nano-architectures with novel mechanical and functional properties, and how introducing nanomaterials in the diets of animals producing silks (spiders or silkworms) leads to intrinsically reinforced fibers with strengths higher than those of their natural counterparts, as well as those of synthetic polymer fibers or carbon fiber-reinforced polymeric composites.

3D Printing of Silk Fibroin for Biomedical Applications

Three-dimensional (3D) printing is regarded as a critical technological-evolution in material engineering, especially for customized biomedicine. However, a big challenge that hinders the 3D printing technique applied in biomedical field is applicable bioink. Silk fibroin (SF) is used as a biomaterial for decades due to its remarkable high machinability and good biocompatibility and biodegradability, which provides a possible alternate of bioink for 3D printing. In this review, we summarize the requirements, characteristics and processabilities of SF bioink, in particular, focusing on the printing possibilities and capabilities of bioink. Further, the current achievements of cell-loading SF based bioinks were comprehensively viewed from their physical properties, chemical components, and bioactivities as well. Finally, the emerging issues and prospects of SF based bioink for 3D printing are given. This review provides a reference for the programmable and multiple processes and the further improvement of silk-based biomaterials fabrication by 3D printing.

Nanopatterned silk fibroin films with high transparency and high haze for optical applications

Simultaneous high transparency and high haze are necessary for high-efficiency optical, photonic, and optoelectronic applications. However, a typical highly transparent film lacks high optical haze or vice versa. Here, we report a silk fibroin-based optical film that exhibits both ultrahigh optical transparency (>93%) and ultrahigh optical transmission haze (>65%). Also, in combination with the soft lithography method, different nanostructured silk fibroin films are presented and their optical properties are characterized as well. To demonstrate its exceptional performance in both high transmission and high optical haze, we combine the silk fibroin with the silicon photodiode and show that the efficiency can be increased by 6.96% with the silk fibroin film without patterns and 14.9% with the nanopatterned silk fibroin film. Silk provides excellent mechanical, optical, and electrical properties, and the reported high-performance silk fibroin can enable the development of next-generation biocompatible eco-friendly flexible electronic and optical devices.

Nanopatterned silk fibroin-based optical films exhibit both ultrahigh optical transparency and ultrahigh optical transmission haze.

Conductive regenerated silk-fibroin-based hydrogels with integrated high mechanical performances

Strong and tough RSF-based hydrogels that could be used as a strain sensor, a touch screen pen and an electronic skin were developed.

Single Molecular Layer of Silk Nanoribbon as Potential Basic Building Block of Silk Materials

In this study, nascent silk nanoribbons (SNRs) with an average thickness of 0.4 nm were extracted from natural silkworm silk by partially dissolving degummed silk (DS) in sodium hydroxide (NaOH)/urea solution at -12 °C. In this gentle treatment, the solvent could not destroy the nanofibrillar structure completely, but the chosen conditions would influence the dimensions of resulting SNRs. Molecular dynamics simulations of silk models indicated that the potential of mean force required to break hydrogen bonds between silk fibroin chains was 40% larger than that of van der Waals interactions between β-sheet layers, allowing the exfoliating treatment. It was found that the resulting SNRs contained a single β-sheet layer and amorphous silk fibroin molecules, which could be considered as the basic building block of DS consisting of hierarchical structures. The demonstrated technique for extracting ultrathin SNRs having the height of a single β-sheet layer may provide a useful pathway for creating stronger and tougher silk-based materials and/or adding functionality and durability in materials for various applications. The hierarchical structure model based on SNRs may afford more insight into the structure and property relationship of fabricating silk-based materials.

Mass Production of Biocompatible Graphene Using Silk Nanofibers

Mass production of high-quality graphene dispersions under mild conditions impacts the utility of the material for biomedical applications. Various proteins have been used to prepare graphene dispersions, rare sources, and expensive prices for these proteins restrict their large-scale utility for the production of graphene. Here, inexpensive silk proteins as an abundant resource in nature were used for graphene exfoliation. The silk proteins were assembled into hydrophobic nanofibers with negative charge, and then optimized for the production of graphene. Significantly higher concentrations (>8 mg mL^-1) and yields (>30%) of graphene dispersions under ambient aqueous conditions were achieved compared with previous protein-assisted exfoliation systems. The exfoliated graphene exhibited excellent stability in water and fetal bovine serum solution, cytocompatibility, and conductivity, suggesting a promising future in biomedical and bioengineering applications.

Plasticizing Silk Protein for On-Skin Stretchable Electrodes

Soft and stretchable electronic devices are important in wearable and implantable applications because of the high skin conformability. Due to the natural biocompatibility and biodegradability, silk protein is one of the ideal platforms for wearable electronic devices. However, the realization of skin-conformable electronic devices based on silk has been limited by the mechanical mismatch with skin, and the difficulty in integrating stretchable electronics. Here, silk protein is used as the substrate for soft and stretchable on-skin electronics. The original high Young's modulus (5-12 GPa) and low stretchability (<20%) are tuned into 0.1-2 MPa and > 400%, respectively. This plasticization is realized by the addition of CaCl₂ and ambient hydration, whose mechanism is further investigated by molecular dynamics simulations. Moreover, highly stretchable (>100%) electrodes are obtained by the thin-film metallization and the formation of wrinkled structures after ambient hydration. Finally, the plasticized silk electrodes, with the high electrical performance and skin conformability, achieve on-skin electrophysiological recording comparable to that by commercial gel electrodes. The proposed skin-conformable electronics based on biomaterials will pave the way for the harmonized integration of electronics into human.

Ice-regenerated flame retardant and robust film of Bombyx mori silk fibroin and POSS nano-cages

In this study, we present a simple method to prepare and control the structure of regenerated hybrid silkworm silk films through icing.

A novel method to prepare tussah/Bombyx mori silk fibroin-based films

The possibility of using silk fibroin in biomaterials for tissue engineering is a subject of broad interest. In this study, Bombyx mori/tussah silk fibroin (BSF/TSF) blend films were prepared by solution casting using CaCl₂/formic acid as a co-solvent and water as a rinse solvent. The morphology, crystallinity, thermal resistance, mechanical properties and water contact angle of the blend films as well as the biocompatibility were investigated. The BSF/TSF blend films displayed a smooth surface and specific nanostructure in their cross-section, originating from the nanofibril-preservation during fibroin dissolution. The water rinse process induced the formation of a stable β-sheet structure. The BSF film showed superior mechanical properties to the TSF film, and the blending with TSF led to a significant reduction in the strength and elasticity of blend films. However, adding the TSF component could regulate the hydrophilic properties and enhance cell growth on the blend films. The BSF/TSF blend films with specific nanostructure, stable secondary structure, appropriate mechanical properties, and good biocompatibility, are promising candidates for application in regenerative medicine.

A novel method is reported to prepare tussah/Bombyx mori silk fibroin blend films featured transparent, flexible and biocompatible.

Biomimetic Hybridization of Kevlar into Silk Fibroin: Nanofibrous Strategy for Improved Mechanic Properties of Flexible Composites and Filtration Membranes

Silk, one of the strongest natural biopolymers, was hybridized with Kevlar, one of the strongest synthetic polymers, through a biomimetic nanofibrous strategy. Regenerated silk materials have outstanding properties in transparency, biocompatibility, biodegradability and sustainability, and promising applications as diverse as in pharmaceutics, electronics, photonic devices and membranes. To compete with super mechanic properties of their natural counterpart, regenerated silk materials have been hybridized with inorganic fillers such as graphene and carbon nanotubes, but frequently lose essential mechanic flexibility. Inspired by the nanofibrous strategy of natural biomaterials (e.g., silk fibers, hemp and byssal threads of mussels) for fantastic mechanic properties, Kevlar was integrated in regenerated silk materials by combining nanometric fibrillation with proper hydrothermal treatments. The resultant hybrid films showed an ultimate stress and Young's modulus two times as high as those of pure regenerated SF films. This is not only because of the reinforcing effect of Kevlar nanofibrils, but also because of the increasing content of silk β-sheets. When introducing Kevlar nanofibrils into the membranes of silk nanofibrils assembled by regenerated silk fibroin, the improved mechanic properties further enabled potential applications as pressure-driven nanofiltration membranes and flexible substrates of electronic devices.

Preparation of a regenerated silk fibroin film and its adsorbability to azo dyes

In this work, a novel and sustainable biosorbent, regenerated silk fibroin film (rSFF) was successfully prepared and its adsorbability to azo dyes (acid yellow 11, naphthol orange and direct orange S) was measured. At optimal conditions, the adsorption capacity of rSFF for acid yellow 11 reached up to 59.71mg/g, which was 1.23-fold higher than that of raw silk fibroin fibers. More importantly, rSFF exhibited a high level of flexibility and functionality as well as a good shaping ability, which were crucial for its practical application. The SEM results showed that rSFF was a porous material, indicating that it had more available adsorption sites compared with raw silk fibroin fibers, which might contribute to the higher adsorption capacity of rSFF. Isotherm equilibrium studies revealed that the azo dye adsorption process followed the Langmuir model, indicating that rSFF was a structurally homogenous adsorbent. The recycle test showed that rSFF had potential to be reused in a number of treatment cycles. After five cycles, its adsorbability to acid yellow 11 remained as high as 47.20mg/g. Finally, a scale-up experiment was performed for rSFF, and the results indicated that it was feasible for rSFF to extend the practical application.

The role of water on the structure and mechanical properties of a thermoplastic natural block co-polymer from squid sucker ring teeth

Hard biological polymers exhibiting a truly thermoplastic behavior that can maintain their structural properties after processing are extremely rare and highly desirable for use in advanced technological applications such as 3D-printing, biodegradable plastics and robust composites. One exception are the thermoplastic proteins that comprise the sucker ring teeth (SRT) of the Humboldt jumbo squid (Dosidicus gigas). In this work, we explore the mechanical properties of reconstituted SRT proteins and demonstrate that the material can be re-shaped by simple processing in water and at relatively low temperature (below 100 °C). The post-processed material maintains a high modulus in the GPa range, both in the dry and the wet states. When transitioning from low to high humidity, the material properties change from brittle to ductile with an increase in plastic deformation, where water acts as a plasticizer. Using synchrotron x-ray scattering tools, we found that water mostly influences nano scale structure, whereas at the molecular level, the protein structure remains largely unaffected. Furthermore, through simultaneous in situ x-ray scattering and mechanical tests, we show that the supramolecular network of the reconstituted SRT material exhibits a progressive alignment along the strain direction, which is attributed to chain alignment of the amorphous domains of SRT proteins. The high modulus in both dry and wet states, combined with their efficient thermal processing characteristics, make the SRT proteins promising substitutes for applications traditionally reserved for petroleum-based thermoplastics.

Hyaluronic acid/EDC/NHS-crosslinked green electrospun silk fibroin nanofibrous scaffolds for tissue engineering

The mechanical properties of SF nanofibrous matrices were enhanced through crosslinking with HA/EDC/NHS for soft tissue engineering.