A simple and versatile nickel platform for the generation of branched high molecular weight polyolefins

Structure-Based Relative Energy Prediction Model: A Case Study of Pd(II)-Catalyzed Ethylene Polymerization and the Electronic Effect of Ancillary Ligands

Rapidly mapping a reaction energy profile to understand the reaction mechanism is of great importance and highly desired for the discovery of new chemical reactions. Herein, a combination of density functional theory (DFT) calculations and regression analysis has been applied to construct quantitative structures-based energy prediction models, considering Pd(II)-catalyzed ethylene polymerization as an example, for rapid construction of the reaction energy profile. It is inspiring that only geometrical parameters of the reaction center of one species are capable of predicting the whole energy profile with high accuracy. The reaction energies of ethylene insertion and β-H elimination, which directly correlate with polymerization activity and the possibility of branch formation, were studied to elucidate the electronic effects of ancillary ligands. Further analyses of these models from the statistical and chemical points of view afforded useful information on the design of the catalyst ligand. The current work is expected to methodologically shed new light on rapidly mapping the energy profile of chemical reactions and further provide useful information for the development of the reactions.

Direct copolymerization of ethylene with protic comonomers enabled by multinuclear Ni catalysts

Ethylene/polar monomer coordination copolymerization offers an attractive way of making functionalized polyolefins. However, ethylene copolymerization with industrially relevant short chain length alkenoic acid remain a big challenge. Here we report the efficient direct copolymerization of ethylene with vinyl acetic acid by tetranuclear nickel complexes. The protic monomer can be extended to acrylic acid, allylacetic acid, ω-alkenoic acid, allyl alcohol, and homoallyl alcohol. Based on X-ray analysis of precatalysts, control experiments, solvent-assisted electrospray ionization-mass spectrometry detection of key catalytic intermediates, and density functional theory studies, we propose a possible mechanistic scenario that involves a distinctive vinyl acetic acid enchainment enabled by Ni···Ni synergistic effects. Inspired by the mechanistic insights, binuclear nickel catalysts are designed and proved much more efficient for the copolymerization of ethylene with vinyl acetic acid or acrylic acid, achieving the highest turnover frequencies so far for both ethylene and polar monomers simultaneously.

Effect of para-Substituents in Ethylene Copolymerizations with 1-Decene, 1-Dodecene, and with 2-Methyl-1-Pentene Using Phenoxide Modified Half-Titanocenes-MAO Catalyst Systems

Effect of para-substituents in the ethylene (E) copolymerization with 1-decene (DC), 1-dodecene (DD), and with 2-methyl-1-pentene (2M1P) using a series of Cp*TiCl2 (O-2,6-i Pr2 -4-R-C6 H2 ) [R=H (1), t Bu (2), Ph (3), CHPh2 (4), CPh3 (5), SiMe3 (6), SiEt3 (7), and newly prepared 4-t BuC6 H4 (8) and 3,5-Me2 C6 H3 (9)]-MAO catalyst systems has been studied. The activities in these copolymerization reactions were affected by the para-substituent, and the SiMe3 (6), SiEt3 (7) and 3,5-Me2 C6 H3 (9) analogues showed the higher activities at 50 °C in the E copolymerization reactions with DC (1.06-1.44×106  kg-polymer/mol-Ti⋅h), DD (1.04-1.88×106  kg-polymer/mol-Ti⋅h) than the others, whereas no significant differences were observed in the comonomer incorporations. Complexes 6 and 7 also showed the higher activities at 50 °C in the E/2M1P copolymerization, and the 2M1P incorporation was affected by the para-substituent and the polymerization temperature; complex 9 showed better 2M1P incorporation at 25 °C.

Fluorinated α-Diimine Nickel Mediated Ethylene (Co)Polymerization

Fluorine substituents in transition metal catalysts are of great importance in olefin polymerization catalysis; however, the comprehensive effect of fluorine substituents is elusive in seminal late transition metal α-diimine catalytic system. In this contribution, fluorine substituents at various positions (ortho-, meta-, and para-F) and with different numbers (F_n ; n=0, 1, 2, 3, 5) were installed into the well-defined N-terphenyl amine and thus were studied for the first time in the nickel α-diimine promoted ethylene polymerization and copolymerization with polar monomers. The position of the fluorine substituent was particularly crucial in these polymerization reactions in terms of catalytic activity, polymer molecular weight, branching density, and incorporation of polar monomer, and thus a picture on the fluorine effect was given. As a notable result, the ortho-F substituted α-diimine nickel catalyst produced highly linear polyethylenes with an extremely high molecular weight (M_w =8703 kDa) and a significantly low degree of branching of 1.4/1000 C; however, the meta-F and/or para-F substituted α-diimine nickel catalysts generated highly branched (up to 80.2/1000 C) polyethylenes with significantly low molecular weights (M_w =20-50 kDa).

Influences of Ligand Backbone Substituents on Phosphinecarbonylpalladium and -nickel Catalysts for Ethylene Polymerization and Copolymerization with Polar Monomers

A series of phosphinecarbonylpalladium and -nickel catalysts bearing various substituents on the ligand backbone were prepared, characterized, and used in ethylene polymerization and copolymerization with polar monomers. The Pd and Ni catalysts can achieve high activities as well as high polymer molecular weights in both ethylene polymerization and copolymerization with polar monomers. The electron-donating group from the carbonyl side can effectively increase the polymer molecular weights. Utilization of a cyclic backbone structure can increase the catalytic activities at the expense of the polymer molecular weights. Moreover, installation of a pyridyl moiety in the ligand backbone can enable Lewis acid responsiveness and can enhance the polymerization activities. These results suggest the importance of the ligand backbone for the properties of catalysts in ethylene polymerization and copolymerization reactions.

Hydrogen-Bonding-Induced Heterogenization of Nickel and Palladium Catalysts for Copolymerization of Ethylene with Polar Monomers

The practical synthesis of polar-functionalized polyolefins using transition-metal-catalyzed copolymerization of olefins with polar monomers is a challenge; the use of heterogeneous catalysts is little explored. Herein, we report the synthesis of heterogeneous naphthoquinone-based nickel (Ni/SiO₂ ) and palladium (Pd/SiO₂ ) catalysts through hydrogen bonding interactions of the ligands with the silica surface. Ni/SiO₂ exhibits high activities (up to 2.65×10⁶  g mol^-1  h^-1 ) during the copolymerization of ethylene with 5-hexene-1-yl-acetate, affording high-molecular-weight (M_n up to 630 000) polar-functionalized semicrystalline polyethylene (comonomer incorporation up to 2.8 mol %), along with great morphology control. The resulting copolymers possess improved surface properties and great mechanical properties. Pd/SiO₂ can mediate ethylene copolymerization with polar monomers with moderate activity to produce high-molecular-weight copolymers with tunable comonomer incorporation.

Ethylene Polymerization Activity of (R3P)Ni(codH)+ (cod = 1,5-cylcooctadiene) Sites Supported on Sulfated Zirconium Oxide

PAr₃ containing o-OMe, o-Me, or o-Et substituents reacts with Brønsted sites on sulfated zirconium oxide (SZO) to form [HPAr₃][SZO]. The phosphonium sites on this material react with bis(cyclooctadiene)nickel [Ni(cod)₂] to form [Ni(PAr₃)(codH)][SZO] that are active in ethylene polymerization reactions. Selective poisoning studies with pyridine show that ∼90% of the Ni(PAr₃)(codH)⁺ sites in this material are active in polymerization reactions.

Preparation of High-Purity Ammonium Tetrakis(pentafluorophenyl)borate for the Activation of Olefin Polymerization Catalysts

Homogeneous olefin polymerization catalysts are activated in situ with a co-catalyst ([PhN(Me)₂-H]⁺[B(C₆F₅)₄]⁻ or [Ph₃C]⁺[B(C₆F₅)₄]⁻) in bulk polymerization media. These co-catalysts are insoluble in hydrocarbon solvents, requiring excess co-catalyst (>3 eq.). Feeding the activated species as a solution in an aliphatic hydrocarbon solvent may be advantageous over the in situ activation method. In this study, highly pure and soluble ammonium tetrakis(pentafluorophenyl)borates ([Me(C₁₈H₃₇)₂N-H]⁺[B(C₆F₅)₄]⁻ and [(C₁₈H₃₇)₂NH₂]⁺[B(C₆F₅)₄]⁻) containing neither water nor Cl⁻ salt impurities were prepared easily via the acid–base reaction of [PhN(Me)₂-H]⁺[B(C₆F₅)₄]⁻ and the corresponding amine. Using the prepared ammonium salts, the activation reactions of commercial-process-relevant metallocene (rac-[ethylenebis(tetrahydroindenyl)]Zr(Me)₂ (1-ZrMe₂), [Ph₂C(Cp)(3,6-^tBu₂Flu)]Hf(Me)₂ (3-HfMe₂), [Ph₂C(Cp)(2,7-^tBu₂Flu)]Hf(Me)₂ (4-HfMe₂)) and half-metallocene complexes ([(η⁵-Me₄C₅)Si(Me)₂(κ-N^tBu)]Ti(Me)₂ (5-TiMe₂), [(η⁵-Me₄C₅)(C₉H₉(κ-N))]Ti(Me)₂ (6-TiMe₂), and [(η⁵-Me₃C₇H₁S)(C₁₀H₁₁(κ-N))]Ti(Me)₂ (7-TiMe₂)) were monitored in C₆D₁₂ with ¹H NMR spectroscopy. Stable [L-M(Me)(NMe(C₁₈H₃₇)₂)]⁺[B(C₆F₅)₄]⁻ species were cleanly generated from 1-ZrMe₂, 3-HfMe₂, and 4-HfMe₂, while the species types generated from 5-TiMe₂, 6-TiMe₂, and 7-TiMe₂ were unstable for subsequent transformation to other species (presumably, [L-Ti(CH₂N(C₁₈H₃₇)₂)]⁺[B(C₆F₅)₄]⁻-type species). [L-TiCl(N(H)(C₁₈H₃₇)₂)]⁺[B(C₆F₅)₄]⁻-type species were also prepared from 5-TiCl(Me) and 6-TiCl(Me), which were newly prepared in this study. The prepared [L-M(Me)(NMe(C₁₈H₃₇)₂)]⁺[B(C₆F₅)₄]⁻-, [L-Ti(CH₂N(C₁₈H₃₇)₂)]⁺[B(C₆F₅)₄]⁻-, and [L-TiCl(N(H)(C₁₈H₃₇)₂)]⁺[B(C₆F₅)₄]⁻-type species, which are soluble and stable in aliphatic hydrocarbon solvents, were highly active in ethylene/1-octene copolymerization performed in aliphatic hydrocarbon solvents.

Controlled di-lithiation enabled synthesis of phosphine-sulfonamide ligands and implications in ethylene oligomerization

Catalyst design for ethylene oligomerization has attracted significant interest. Herein, we report the synthesis of phosphine-sulfonamide-derived palladium complexes and examine their performance in ethylene oligomerization. Arresting a dilithiation intermediate of N-(2-bromophenyl)-4-methylbenzenesulfonamide (1) at -84 °C selectively produced N-(2-(bis(2-methoxyphenyl)phosphanyl)phenyl)-4-methylbenzenesulfonamide (L1A). However, the same reaction at -41 °C delivered a different ligand; 2-(bis(2-methoxyphenyl)phosphanyl)-4-methyl-N-phenylbenzenesulfonamide (L2A). The generality of our strategy has been demonstrated by preparing N-(2-(diphenylphosphanyl)phenyl)-4-methylbenzenesulfonamide (L1B) and 2-(diphenylphosphanyl)-4-methyl-N-phenylbenzenesulfonamide (L2B). Subsequently, L1A and L1B were treated with a palladium precursor to yield 5-membered complexes C1 and C2, respectively. In contrast, L2A upon treatment with palladium produced a 6-membered metal complex C3. Thus, a small library of 7 palladium complexes (C1-C7) were synthesized by varying the donor moiety (pyridine, DMSO, and acetonitrile). The identity of palladium complexes was unambiguously ascertained using a combination of spectroscopic and analytical methods, including single-crystal X-ray diffraction. The performance of the complexes C1-C7 was investigated in ethylene oligomerization and almost all of them were found to be active. The resultant ethylene oligomers were characterized using 1H and 13C NMR, MALDI-ToF-MS, and GPC. Detailed screening of reaction parameters revealed 100 °C and 40 bars ethylene to be optimal conditions. Complex C5 outperformed other complexes and produced ethylene oligomers with a molecular weight of 1000-1900 g mol-1.

Efficient Suppression of Chain Transfer and Branching via Cs -Type Shielding in a Neutral Nickel(II) Catalyst

An effective shielding of both apical positions of a neutral NiII active site is achieved by dibenzosuberyl groups, both attached via the same donors' N-aryl group in a Cs -type arrangement. The key aniline building block is accessible in a single step from commercially available dibenzosuberol. This shielding approach suppresses chain transfer and branch formation to such an extent that ultrahigh molecular weight polyethylenes (5×106  g mol-1 ) are accessible, with a strictly linear microstructure (<0.1 branches/1000C). Key features of this highly active (4.3×105  turnovers h-1 ) catalyst are an exceptionally facile preparation, thermal robustness (up to 90 °C polymerization temperature), ability for living polymerization and compatibility with THF as a polar reaction medium.

Custom-made polar monomers utilized in nickel and palladium promoted olefin copolymerization

In this review, the functions of custom-made polar monomers are insightfully emphasized in the preparation of functional polyolefins.

Ortho-Functionalized Dibenzhydryl Substituents in α-Diimine Pd Catalyzed Ethylene Polymerization and Copolymerization

Sterically bulky diarylmethyl-based ligands have received increasing attention in the field of late-transition-metal catalyzed olefin polymerization. Ortho-substituents may have a significant impact on the performance of diarylmethyl-based α-diimine Pd catalysts. In this contribution, a series of α-diimine Pd catalysts bearing ortho-methoxyl/hydroxyl functionalized dibenzhydryl units were prepared, characterized, and investigated in ethylene polymerization and copolymerization with methyl acrylate (MA). The catalytic performances were improved by introducing more ortho-substituents. The catalysts exhibited good thermal stabilities at high temperatures, producing branched polyethylenes. The catalysts bearing hydroxyl groups possessing intramolecular H-bonding, resulted in slightly higher incorporation ratios of MA unit when compared with the catalysts bearing methoxyl groups.

The Effect of SiMe3 and SiEt3 Para Substituents for High Activity and Introduction of a Hydroxy Group in Ethylene Copolymerization Catalyzed by Phenoxide-Modified Half-Titanocenes

Remarkable effects of SiMe₃ and SiEt₃ para-substituents in the phenoxide-modified half-titanocenes, Cp*TiCl₂ (O-2,6-ⁱ Pr₂ -4-R-C₆ H₂ ) [R=SiMe₃ (6), SiEt₃ (7)], toward the catalytic activities in ethylene copolymerizations with 2-methyl-1-pentene, 1-decene, 1-dodecene and with 9-decen-1-ol (DC-OH) have been demonstrated. The activities by 6, 7 at 50 °C showed higher than those conducted at 25 °C in all cases in the presence of MAO cocatalyst. Efficient synthesis of high-molecular-weight (HMW) ethylene copolymers incorporating DC-OH (or 5-hexen-1-ol, HX-OH) has been attained in the copolymerization by 7, which showed better DC-OH (HX-OH) incorporation at 50 °C to afford the HMW copolymers, poly(ethylene-co-DC-OH)s, with high activities (activity 1.21-3.81×10⁵  kg-polymer mol^-1 -Ti h, M_n =6.55-10.0×10⁴ , DC-OH 2.3-3.6 mol %).

Living Chain-Walking (Co)Polymerization of Propylene and 1-Decene by Nickel α-Diimine Catalysts

Homo- and copolymers of propylene and 1-decene were synthesized by controlled chain-walking (co)polymerization using phenyl substituted α-diimine nickel complexes activated with modified methylaluminoxane (MMAO). This catalytic system was found to polymerize propylene in a living fashion to furnish high molecular weight ethylene-propylene (EP) copolymers. The copolymerizations proceeded to give high molecular weight P/1-decene copolymers with narrow molecular weight distribution (Mw/Mn ≈ 1.2), which indicated a living nature of copolymerization at room temperature. The random copolymerization results indicated the possibility of precise branched structure control, depending on the polymerization temperature and time.

Ultrahigh Branching of Main-Chain-Functionalized Polyethylenes by Inverted Insertion Selectivity

Branched polyolefin microstructures resulting from so-called "chain walking" are a fascinating feature of late transition metal catalysts; however, to date it has not been demonstrated how desirable branched polyolefin microstructures can be generated thereby. We demonstrate how highly branched polyethylenes with methyl branches (220 Me/1000 C) exclusively and very high molecular weights (ca. 106  g mol-1 ), reaching the branch density and microstructure of commercial ethylene-propylene elastomers, can be generated from ethylene alone. At the same time, polar groups on the main chain can be generated by in-chain incorporation of methyl acrylate. Key to this strategy is a novel rigid environment in an α-diimine PdII catalyst with a steric constraint that allows for excessive chain walking and branching, but restricts branch formation to methyl branches, hinders chain transfer to afford a living polymerization, and inverts the regioselectivity of acrylate insertion to a 1,2-mode.

Palladium-Catalyzed Insertion of Ethylene and 1,1-Disubstituted Difunctional Olefins: An Experimental and Computational Study

Insertion or coordination copolymerization of ethylene with di-substituted olefins is challenging and the choice of di-substituted mono-functional olefin versus di-substituted di-functional olefin (DDO) appears to be decisive. Here we show that DDO-inserted species are amenable to ethylene insertion and polymerization. DDOs such as 2-acetamidoacrylic acid (AAA), methyl 2-acetamidoacrylate (MAAA), and ethyl 2-cyanoacrylate (ECA) were treated with palladium complex [{P∧O}PdMe(L)] (P∧O=κ² -P,O-Ar₂ PC₆ H₄ SO₂ O with Ar=2-MeOC₆ H₄ ; L=C₂ H₆ OS) and the existence of respective insertion intermediates in moderate yield (up to 37 %) was established. These intermediates were exposed to ethylene and corresponding ethylene-inserted products were isolated and characterized. A careful comparison with three model compounds confirmed ethylene insertion and polymerization. Thus, the combined experimental and computational investigations show that DDO-inserted species can undergo ethylene insertion and polymerization.

A Self-Supporting Strategy for Gas-Phase and Slurry-Phase Ethylene Polymerization using Late-Transition-Metal Catalysts

The polyolefin industry is dominated by gas-phase and slurry-phase polymerization using heterogeneous catalysts. In contrast, academic research is focused on homogeneous systems, especially for late-transition-metal catalysts. The heterogenization of homogeneous catalysts is a general strategy to provide catalyst solutions for existing industrial polyolefin synthesis. Herein, we report an alternative, potentially general strategy for using homogeneous late-transition-metal catalysts in gas-phase and slurry-phase polymerization. In this self-supporting strategy, catalysts with moderate chain-walking capabilities produced porous polymer supports during gas-phase ethylene polymerization. Chain walking, in which the metal center can move up and down the polymer chain during polymerization, ensures that the metal center can travel along the polymer chain to find suitable sites for ethylene enchainment. This strategy enables simple heterogenization of catalysts on solid supports for slurry-phase polymerization. Most importantly, various branched ultra-high-molecular-weight polyethylenes can be prepared under various polymerization conditions with proper catalyst selection.