High-Throughput Computational Screening of Bioinspired Dual-Atom Alloys for CO2 Activation

CO₂ activation is an integral component of thermocatalytic and electrocatalytic CO₂ conversion to liquid fuels and value-added chemicals. However, the thermodynamic stability of CO₂ and the high kinetic barriers to activating CO₂ are significant bottlenecks. In this work, we propose that dual atom alloys (DAAs), homo- and heterodimer islands in a Cu matrix, can offer stronger covalent CO₂ binding than pristine Cu. The active site is designed to mimic the Ni-Fe anaerobic carbon monoxide dehydrogenase CO₂ activation environment in a heterogeneous catalyst. We find that combinations of early transition metals (TMs) and late TMs embedded in Cu are thermodynamically stable and can offer stronger covalent CO₂ binding than Cu. Additionally, we identify DAAs that have CO binding energies similar to Cu, both to avoid surface poisoning and to ensure attainable CO diffusion to Cu sites so that the C-C bond formation ability of Cu can be retained in conjunction with facile CO₂ activation at the DAA sites. Machine learning feature selection reveals that the more electropositive dopants are primarily responsible for attaining the strong CO₂ binding. We propose seven Cu-based DAAs and two single atom alloys (SAAs) with early TM late TM combinations, (Sc, Ag), (Y, Ag), (Y, Fe), (Y, Ru), (Y, Cd), (Y, Au), (V, Ag), (Sc), and (Y), for facile CO₂ activation.

Interlayer Charge Transfer Regulates Single-Atom Catalytic Activity on Electride/Graphene 2D Heterojunctions

Single-atom catalysts with structure and activity tunability have attracted significant attention for energy and environmental applications. Herein we present a first-principles study of single-atom catalysis on two-dimensional graphene and electride heterostructures. The anion electron gas in the electride layer enables a colossal electron transfer to the graphene layer, with the degree of transfer being controllable by the selection of electride. The charge transfer tunes the d-orbital electron occupancy of a single metal atom, enhancing the catalytic activity of hydrogen evolution reactions and oxygen reduction reactions. The strong correlation between the adsorption energy E_ads and the charge variation Δq suggests that interfacial charge transfer is a critical catalytic descriptor for the heterostructure-based catalysts. The polynomial regression model proves the importance of charge transfer and accurately predicts the adsorption energy of ions and molecules. This study provides a strategy to obtain high-efficiency single-atom catalysts using two-dimensional heterostructures.

Nested Metal Catalysts: Metal Atoms and Clusters Stabilized by Confinement with Accessibility on Supports

Supported catalysts that are important in technology prominently include atomically dispersed metals and metal clusters. When the metals are noble, they are typically unstable-susceptible to sintering-especially under reducing conditions. Embedding the metals in supports such as organic polymers, metal oxides, and zeolites confers stability on the metals but at the cost of catalytic activity associated with the lack of accessibility of metal bonding sites to reactants. An approach to stabilizing noble metal catalysts while maintaining their accessibility involves anchoring them in molecular-scale nests that are in or on supports. The nests include zeolite pore mouths, zeolite surface cups (half-cages), raft-like islands of oxophilic metals bonded to metal oxide supports, clusters of non-noble metals (e.g., hosting noble metals as single-atom alloys), and nanoscale metal oxide islands that selectively bond to the catalytic metals, isolating them from the support. These examples illustrate a trend toward precision in the synthesis of solid catalysts, and the latter two classes of nested catalysts offer realistic prospects for economical large-scale application.

Role of the Support Effects in Single-Atom Catalysts

In recent years, single-atom catalysts (SACs) have received a significant amount of attention due to their high atomic utilization, low cost, high reaction activity, and selectivity for multiple catalytic reactions. Unfortunately, the high surface free energy of single atoms leads them easily migrated and aggregated. Therefore, support materials play an important role in the preparation and catalytic performance of SACs. Aiming at understanding the relationship between support materials and the catalytic performance of SACs, the support effects in SACs are introduced and reviewed herein. Moreover, special emphasis is placed on exploring the influence of the type and structure of supports on SAC catalytic performance through advanced characterization and theoretical research. Future research directions for support materials are also proposed, providing some insight into the design of SACs with high efficiency and high loading.

Synthesis of rhodium intermetallic catalysts by enlarging the inter-particle distance on high-surface-area carbon black supports

Here, we report a "critical distance" method for the synthesis of 9 kinds of sub-5 nm rhodium (Rh)-based intermetallic catalysts. Enlarging the distance between intermetallic particles on high-surface-area carbon black supports could significantly suppress the metal sintering in high-temperature annealing. The prepared Rh₂Sn intermetallic catalysts exhibited enhanced activity in catalyzing the hydrogenation of nitrobenzene.

Demystifying the Chemical Ordering of Multimetallic Nanoparticles

ConspectusMultimetallic nanoparticles (NPs) have highly tunable properties due to the synergy between the different metals and the wide variety of NP structural parameters such as size, shape, composition, and chemical ordering. The major problem with studying multimetallic NPs is that as the number of different metals increases, the number of possible chemical orderings (placements of different metals) for a NP of fixed size explodes. Thus, it becomes infeasible to explore NP energetic differences with highly accurate computational methods, such as density functional theory (DFT), which has a high computational cost and is typically applied to up to a couple of hundred metal atoms. Here, we demonstrate a methodology advancing NP simulations by effectively exploring the vast materials space of multimetallic NPs and accurately identifying the ones with the most thermodynamically preferred chemical orderings. With accuracies reaching that of DFT, our methodology is applicable to practically any NP size, shape, and metal composition. We achieve this by significantly advancing the bond-centric (BC) model, a physics-based model that has been previously shown to rapidly predict bimetallic NP cohesive energies (CEs). Specifically, the BC model is trained in a way to understand how the bimetallic bond strength changes under different coordination environments present on a NP and how the metal composition of every site affects the detailed coordination environment using fractional coordination numbers. This newly modified BC model leads to an improvement from 0.331 (original model) to 0.089 eV/atom in CE predictions when compared to DFT values on a robust data set of 90 different NPs consisting of PtPd, AuPt, and AuPd NPs with varying compositions and chemical orderings. By incorporating the modified BC model into an in-house-developed genetic algorithm (GA) we can effectively and accurately predict the most stable chemical orderings of large, realistic bimetallic NPs consisting of thousands of metal atoms. This is demonstrated on AuPd bimetallic NPs, a challenging system due to the similarity in the cohesion of the two metals. By training our BC model using a unique DFT calculation on a bimetallic NP (one calculation for two metals combining together), we expand to explore the chemical ordering of multimetallic NPs. We first demonstrate the application of our methodology on a AuPdPt NP and validate our stability predictions with literature data. Then, we effectively explore the vast materials space of multimetallic NPs consisting of combinations of Au, Pt, and Pd as a function of metal composition. Our thermodynamic stability trends are presented in a ternary diagram revealing detailed, and yet, unexpected chemical ordering trends. Our computational framework can aid both experimental and computational researchers toward effectively screening multimetallic NP stability. Moreover, we provide an outlook of how this framework can be applied to catalyst discovery, high-entropy alloys, and single-atom alloys.

Auto-accelerated dehydrogenation of alkane assisted by in-situ formed olefins over boron nitride under aerobic conditions

Oxidative dehydrogenation (ODH) of alkane over boron nitride (BN) catalyst exhibits high olefin selectivity as well as a small ecological carbon footprint. Here we report an unusual phenomenon that the in-situ formed olefins under reactions are in turn actively accelerating parent alkane conversion over BN by interacting with hydroperoxyl and alkoxyl radicals and generating reactive species which promote oxidation of alkane and olefin formation, through feeding a mixture of alkane and olefin and DFT calculations. The isotope tracer studies reveal the cleavage of C-C bond in propylene when co-existing with propane, directly evidencing the deep-oxidation of olefins occur in the ODH reaction over BN. Furthermore, enhancing the activation of ethane by the in-situ formed olefins from propane is successfully realized at lower temperature by co-feeding alkane mixture strategy. This work unveils the realistic ODH reaction pathway over BN and provides an insight into efficiently producing olefins.

Tuning reactivity in trimetallic dual-atom alloys: molecular-like electronic states and ensemble effects

Single-atom alloys (SAAs) have drawn significant attention in recent years due to their excellent catalytic properties. Controlling the geometry and electronic structure of this type of localized catalytic active site is of fundamental and technological importance. Dual-atom alloys (DAAs) consisting of a heterometallic dimer embedded in the surface layer of a metal host would bring increased tunability and a larger active site, as compared to SAAs. Here, we use computational studies to show that DAAs allow tuning of the active site electronic structure and reactivity. Interestingly, combining two SAAs into a dual-atom site can result in molecular-like hybridization by virtue of the free-atom-like electronic d states exhibited by many SAAs. DAAs can inherit the weak d-d interaction between dopants and hosts from the constituent SAAs, but exhibit new electronic and reactive properties due to dopant-dopant interactions in the DAA. We identify many heterometallic DAAs that we predict to be more stable than either the constituent SAAs or homometallic dual-atom sites of each dopant. We also show how both electronic and ensemble effects can modify the strength of CO adsorption. Because of the molecular-like interactions that can occur, DAAs require a different approach for tuning chemical properties compared to what is used for previous classes of alloys. This work provides insights into the unique catalytic properties of DAAs, and opens up new possibilities for tailoring localized and well-defined catalytic active sites for optimal reaction pathways.

Single-Atom Catalysis: Insights from Model Systems

The field of single-atom catalysis (SAC) has expanded greatly in recent years. While there has been much success developing new synthesis methods, a fundamental disconnect exists between most experiments and the theoretical computations used to model them. The real catalysts are based on powder supports, which inevitably contain a multitude of different facets, different surface sites, defects, hydroxyl groups, and other contaminants due to the environment. This makes it extremely difficult to determine the structure of the active SAC site using current techniques. To be tractable, computations aimed at modeling SAC utilize periodic boundary conditions and low-index facets of an idealized support. Thus, the reaction barriers and mechanisms determined computationally represent, at best, a plausibility argument, and there is a strong chance that some critical aspect is omitted. One way to better understand what is plausible is by experimental modeling, i.e., comparing the results of computations to experiments based on precisely defined single-crystalline supports prepared in an ultrahigh-vacuum (UHV) environment. In this review, we report the status of the surface-science literature as it pertains to SAC. We focus on experimental work on supports where the site of the metal atom are unambiguously determined from experiment, in particular, the surfaces of rutile and anatase TiO2, the iron oxides Fe2O3 and Fe3O4, as well as CeO2 and MgO. Much of this work is based on scanning probe microscopy in conjunction with spectroscopy, and we highlight the remarkably few studies in which metal atoms are stable on low-index surfaces of typical supports. In the Perspective section, we discuss the possibility for expanding such studies into other relevant supports.

Oxidative Addition of Methane and Reductive Elimination of Ethane and Hydrogen on Surfaces: From Pure Metals to Single Atom Alloys

Oxidative addition of CH₄ to the catalyst surface produces CH₃ and H. If the CH₃ species generated on the surface couple with each other, reductive elimination of C₂H₆ may be achieved. Similarly, H's could couple to form H₂. This is the outline of nonoxidative coupling of methane (NOCM). It is difficult to achieve this reaction on a typical Pt catalyst surface. This is because methane is overoxidized and coking occurs. In this study, the authors approach this problem from a molecular aspect, relying on organometallic or complex chemistry concepts. Diagrams obtained by extending the concepts of the Walsh diagram to surface reactions are used extensively. C-H bond activation, i.e., oxidative addition, and C-C and H-H bond formation, i.e., reductive elimination, on metal catalyst surfaces are thoroughly discussed from the point of view of orbital theory. The density functional theory method for structural optimization and accurate energy calculations and the extended Hückel method for detailed analysis of crystal orbital changes and interactions play complementary roles. Limitations of monometallic catalysts are noted. Therefore, a rational design of single atom alloy (SAA) catalysts is attempted. As a result, the effectiveness of the Pt₁/Au(111) SAA catalyst for NOCM is theoretically proposed. On such an SAA surface, one would expect to find a single Pt monatomic site in a sea of inert Au atoms. This is desirable for both inhibiting overoxidation and promoting reductive elimination.

Revealing the promotion of carbonyl groups on vacancy stabilized Pt4/nanocarbons for propane dehydrogenation

Nanocarbons are promising supports for Pt clusters applied in propane dehydrogenation (PDH), owing to their large surface areas and tunable chemical properties. The vacancies and oxygen-containing groups (OCGs) in nanocarbons can enhance catalytic performance by tailoring the coordination environment of Pt clusters. Herein, 46 nanocarbons with coexisting vacancies and OCGs were designed to support Pt clusters, of which the influences on PDH were revealed by density functional theory calculations. Nanocarbons with divacancies (V2) and CO edge groups were screened out as the most appropriate support for Pt clusters in PDH. Due to the V2, tetrahedral Pt clusters were distorted into three-layered configurations, contributing to enhanced binding strength and a favorable reactive pathway starting from the methylene group in propane. This changed the rate-determining step to the first C-H bond scission with a low energy barrier. The introduction of CO edge groups coexisting with V2 further improved the stabilization of Pt clusters, resulting from the increased electron transfer from Pt atoms to C atoms. The abilities to break C-H bonds and inhibit C-C bond cracking were also enhanced as compared to the nanocarbons with only V2. Therefore, this work provides references on the regulation of vacancies and OCGs in carbon-based catalysts.

Light olefin synthesis from a diversity of renewable and fossil feedstocks: state-of the-art and outlook

Light olefins are important feedstocks and platform molecules for the chemical industry. Their synthesis has been a research priority in both academia and industry. There are many different approaches to the synthesis of these compounds, which differ by the choice of raw materials, catalysts and reaction conditions. The goals of this review are to highlight the most recent trends in light olefin synthesis and to perform a comparative analysis of different synthetic routes using several quantitative characteristics: selectivity, productivity, severity of operating conditions, stability, technological maturity and sustainability. Traditionally, on an industrial scale, the cracking of oil fractions has been used to produce light olefins. Methanol-to-olefins, alkane direct or oxidative dehydrogenation technologies have great potential in the short term and have already reached scientific and technological maturities. Major progress should be made in the field of methanol-mediated CO and CO₂ direct hydrogenation to light olefins. The electrocatalytic reduction of CO₂ to light olefins is a very attractive process in the long run due to the low reaction temperature and possible use of sustainable electricity. The application of modern concepts such as electricity-driven process intensification, looping, CO₂ management and nanoscale catalyst design should lead in the near future to more environmentally friendly, energy efficient and selective large-scale technologies for light olefin synthesis.

Support stabilized PtCu single-atom alloys for propane dehydrogenation

PtCu single-atom alloys (SAAs) open an extensive prospect for heterogeneous catalysis. However, as the host of SAAs, Cu suffers from severe sintering at elevated temperature, resulting in poor stability of catalysts. This paper describes the suppression of the agglomeration of Cu nanoparticles under high temperature conditions using copper phyllosilicate (CuSiO3) as the support of PtCu SAAs. Based on quasi in situ XPS, in situ CO-DRIFTS, in situ Raman spectroscopy and in situ XRD, we demonstrated that the interfacial Cu+-O-Si formed upon reduction at 680 °C serves as the adhesive between Cu nanoparticles and the silicon dioxide matrix, strengthening the metal-support interaction. Consequently, the resistance to sintering of PtCu SAAs was improved, leading to high catalytic stability during propane dehydrogenation without sacrificing conversion and selectivity. The optimized PtCu SAA catalyst achieved more than 42% propane conversion and 93% propylene selectivity at 580 °C for at least 30 hours. It paves a way for the design and development of highly active supported single-atom alloy catalysts with excellent thermal stability.

Stick or Spill? Scaling Relationships for the Binding Energies of Adsorbates on Single-Atom Alloy Catalysts

Single-atom alloy catalysts combine catalytically active metal atoms, present as dopants, with the selectivity of coinage metal hosts. Determining whether adsorbates stick at the dopant or spill over onto the host is key to understanding catalytic mechanisms on these materials. Despite a growing body of work, simple descriptors for the prediction of spillover energies (SOEs), i.e., the relative stability of an adsorbate on the dopant versus the host site, are not yet available. Using Density Functional Theory (DFT) calculations on a large set of adsorbates, we identify the dopant charge and the SOE of carbon as suitable descriptors. Combining them into a linear surrogate model, we can reproduce DFT-computed SOEs within 0.06 eV mean absolute error. More importantly, our work provides an intuitive theoretical framework, based on the concepts of electrostatic interactions and covalency, that explains SOE trends and can guide the rational design of future single-atom alloy catalysts.

Atomic-Level Pt Electrocatalyst Synthesized via Iced Photochemical Method for Hydrogen Evolution Reaction with High Efficiency

In heterogeneous catalysis, metal particle morphology and size can influence markedly the activity. It is of great significance to rationally design and control the synthesis of Pt at the atomic level to demonstrate the structure-activity relationship toward electrocatalysis. Herein, a powerful strategy is reported to synthesize graphene-supported platinum-based electrocatalyst, that is, nanocatalysts with controllable size can be prepared by iced photochemical method, including single atoms (Pt-SA@HG), nanoclusters (Pt-Clu@HG), and nanocrystalline (Pt-Nc@HG). The Pt-SA@HG exhibits unexpected electrocatalytic hydrogen evolution reaction (HER) performances with 13 mV overpotential at 10 mA cm^-2 current densities which surpass Pt-Clu@HG and Pt-Nc@HG. The in situ X-ray absorption fine structure spectroscopy (XAFS) and density functional theory (DFT) calculations determine the Pt-C₃ active site is linchpin to the excellent HER performance of Pt-SA@HG. Compared with the traditional Pt-N_x coordination structure, the pure carbon coordinated Pt-C₃ site is more favorable for HER. This work opens up a new way to adjust the metal particle size and catalytic performance of graphene at a multiscale level.

Advanced design and development of catalysts in propane dehydrogenation

Propane dehydrogenation (PDH) is an industrial technology for direct propylene production, which has received extensive attention and realized large-scale application. At present, the commercial Pt/Cr-based catalysts suffer from fast deactivation and inferior stability resulting from active species sintering and coke depositing. To overcome the above problems, several strategies such as the modification of the support and the introduction of additives have been proposed to strengthen the catalytic performance and prolong the robust stability of Pt/Cr-based catalysts. This review firstly gives a brief description of the development of PDH and PDH catalysts. Then, the advanced research progress of supported noble metals and non-noble metals together with metal-free materials for PDH is systematically summarized along with the material design and active origin as well as the existing problems in the development of PDH catalysts. Furthermore, the review also emphasizes advanced synthetic strategies based on novel design of PDH catalysts with improved dehydrogenation activity and stability. Finally, the future challenges and directions of PDH catalysts are provided for the development of their further industrial application.

Observation and Characterization of Dicarbonyls on a RhCu Single-Atom Alloy

Dicarbonyl species are ubiquitous on Rh/oxide catalysts and are known to form on Rh⁺ centers. However, dicarbonyl species have never been directly observed on single-atom alloys (SAAs) where the active site is metallic. Herein, using surface science and theoretical modeling, we provide evidence of dicarbonyl species at isolated Rh sites on a RhCu(100) SAA. This approach not only enables us to directly visualize dicarbonyl species at Rh sites but also demonstrates that the transition between the mono- and dicarbonyl configuration can be achieved by changing surface temperature and CO pressure. Density functional theory calculations further support the mono- and dicarbonyl assignments and provide evidence that these species should be stable on other SAA combinations. Together, these results provide a picture of the structure and energetics of both the mono- and dicarbonyl configurations on the RhCu(100) SAA surface and should aid with IR assignments on SAA nanoparticle catalysts.

Maximizing noble metal utilization in solid catalysts by control of nanoparticle location

Maximizing the utilization of noble metals is crucial for applications such as catalysis. We found that the minimum loading of platinum for optimal performance in the hydroconversion of n -alkanes for industrially relevant bifunctional catalysts could be reduced by a factor of 10 or more through the rational arranging of functional sites at the nanoscale. Intentionally depositing traces of platinum nanoparticles on the alumina binder or the outer surface of zeolite crystals, instead of inside the zeolite crystals, enhanced isomer selectivity without compromising activity. Separation between platinum and zeolite acid sites preserved the metal and acid functions by limiting micropore blockage by metal clusters and enhancing access to metal sites. Reduced platinum nanoparticles were more active than platinum single atoms strongly bonded to the alumina binder.

Engineering Water Molecules Activation Center on Multisite Electrocatalysts for Enhanced CO2 Methanation

The renewable energy-powered electrolytic reduction of carbon dioxide (CO₂) to methane (CH₄) using water as a reaction medium is one of the most promising paths to store intermittent renewable energy and address global energy and sustainability problems. However, the role of water in the electrolyte is often overlooked. In particular, the slow water dissociation kinetics limits the proton-feeding rate, which severely damages the selectivity and activity of the methanation process involving multiple electrons and protons transfer. Here, we present a novel tandem catalyst comprising Ir single-atom (Ir₁)-doped hybrid Cu₃N/Cu₂O multisite that operates efficiently in converting CO₂ to CH₄. Experimental and theoretical calculation results reveal that the Ir₁ facilitates water dissociation into proton and feeds to the hybrid Cu₃N/Cu₂O sites for the *CO protonation pathway toward *CHO. The catalyst displays a high Faradaic efficiency of 75% for CH₄ with a current density of 320 mA cm^-2 in the flow cell. This work provides a promising strategy for the rational design of high-efficiency multisite catalytic systems.

Towards the rational design of Pt-based alloy catalysts for the low-temperature water-gas shift reaction: from extended surfaces to single atom alloys

The rational design of Pt-based catalysts for the low-temperature water-gas-shift (LT-WGS) reaction is an active research field because of its important role played in the fuel cell-based hydrogen economy, especially in mobile applications. Previous theoretical analyses have suggested that Pt alloys, leading to a weaker CO binding affinity than the Pt metal, could help alleviate CO poisoning and thus should be promising catalysts of the LT-WGS reaction. However, experimental research along this line was rather ineffective in the past decade. In the present work, we employed the state-of-the-art kinetic Monte Carlo (KMC) simulations to examine the influences of the electronic effect by introducing sub-surface alloys and/or core–shell structures, and the synergetic effect by introducing single atom alloys on the catalytic performance of Pt-alloy catalysts. Our KMC simulations have highlighted the importance of the OH binding affinity on the catalyst surfaces to reduce the barrier of water dissociation as the rate determining step, instead of the CO binding affinity as has been emphasized before in conventional mean-field kinetic models. Along this new direction of catalyst design, we found that Pt–Ru synergetic effects can significantly increase the activity of the Pt metal, leading to Ru_1–3@Pt alloys with a tetrahedron site of one surface-three subsurface Ru atoms on the Pt host, showing a turnover frequency of about five orders of magnitude higher than the Pt metal.

KMC simulations show that decreasing the barrier of H₂O decomposition is more beneficial than decreasing the CO binding affinity in LT-WGS, while the latter was overemphasized by MF-MKM. Here Ru_1–3@Pt alloy is proposed as a promising catalyst.

PdAg/Ag(111) Surface Alloys: A Highly Efficient Catalyst of Oxygen Reduction Reaction

In this article, the behavior of various Pd ensembles on the PdAg(111) surfaces was systematically investigated for oxygen reduction reaction (ORR) intermediates using density functional theory (DFT) simulation. The Pd monomer on the PdAg(111) surface (with a Pd subsurface layer) has the best predicted performance, with a higher limiting potential (0.82 V) than Pt(111) (0.80 V). It could be explained by the subsurface coordination, which was also proven by the analysis of electronic properties. In this case, it is necessary to consider the influence of the near-surface layers when modeling the single-atom alloy (SAA) catalyst processes. Another important advantage of PdAg SAA is that atomic-dispersed Pd as adsorption sites can significantly improve the resistance to CO poisoning. Furthermore, by adjusting the Pd ensembles on the catalyst surface, an exciting ORR catalyst combination with predicted activity and high tolerance to CO poisoning can be designed.

Optimizing the synergy between alloy and alloy-oxide interface for CO oxidation in bimetallic catalysts

Creating synergetic metal-oxide interfaces is a promising strategy to promote the catalytic performance of heterogeneous catalysts. However, this strategy has been mainly applied to monometallic catalysts, while scarcely applied to alloy catalysts. In this work, we present a comprehensive study on the synergetic alloy-oxide interfaces in the bimetallic Pt-Co/Al₂O₃ catalysts for CO oxidation. A series of Pt₁Co_x/Al₂O₃ catalysts with various Co/Pt molar ratios with x ranging from 0.5 to 3.8 was synthesized via a facile wet-chemistry strategy. Among them, the Pt₁Co_0.5/Al₂O₃ catalyst exhibits the best catalytic performance for CO oxidation, with the lowest CO complete conversion temperature of -10 °C and the highest mass specific rate of 2.61 (mol CO) h^-1 (g Pt)^-1. From in situ X-ray absorption fine structure and diffuse reflectance infrared Fourier-transform spectroscopy studies, the superior catalytic performance of Pt₁Co_0.5/Al₂O₃ originates from the optimal length of the three-dimensional alloy-oxide perimeter sites. We further extended this strategy to other bimetallic systems of Pt-Fe and Pt-Ni, which also show similar structural properties and remarkable promotional effects on the catalytic activity.

Highly Durable Heterogeneous Atomic Catalysts

ConspectusSingle-atom catalysts (SACs), in which surface metal atoms are isolated on the surface of a support, have received a tremendous amount of attention recently because this structure would utilize precious metals fully, without occluding atoms inside nanoparticles, and enable unique surface reactions which typical nanoparticle catalysts cannot induce. Various synthesis methods and characterization techniques have been reported that yield enhanced activity and selectivity. The single-atom structures were realized on various supports such as metal oxide/carbide/nitride, porous materials derived from zeolite or metal-organic frameworks, and carbon-based materials. Additionally, when the metal atoms are isolated on other metal nanoparticles, this material is denoted as a single-atom alloy (SAA). The single-atom structure, however, cannot catalyze the surface reaction that necessitates ensemble sites, where several metal atoms are located nearby. Very recently, ensemble catalysts, in which all of the metal atoms are exposed at the surface with neighboring metal atoms, have been reported, overcoming the limitation of single-atom catalysts. We call all of these materials (SACs, SAAs, and ensemble catalyst) heterogeneous atomic catalysts, indicating that the surface metal atomic structure is intentionally controlled. To use these atomic catalysts for practical applications, high durability should be guaranteed, which has received relatively less attention.In this Account, we discuss recent examples of heterogeneous atomic catalysts with high durability. Structural stability, indicating whether the surface atomic structure is thermodynamically stable, should be carefully considered. Typically, metal atoms are immobilized on a highly defective support, stabilizing both the metal atom and the support. The surface metal atoms might become destabilized upon the adsorption of chemical intermediates. This transient behavior should be carefully monitored; density functional theory (DFT) calculations are particularly useful in estimating this stability. Aside from structural stability, the catalyst performance can be degraded significantly by poisoning with impurities. If the single-atom sites are susceptible to impurities with stronger adsorption, the surface reaction would not occur efficiently, leading to a decrease in activity without structure degradation. A long-term durability test should be performed for target reactions. Heterogeneous atomic catalysts have been used for various electrochemical, photocatalytic, and thermal reactions. Although electricity, light, and heat are just different forms of energy, the specific conditions which the catalyst should satisfy are different. Whereas precious metal atoms are mostly used as surface-active sites, the properties of the support are different depending on the type of reaction. For example, the support should have high conductivity for electrochemical reactions, it should be able to absorb light for photocatalytic reactions, and it should be durable at high temperature in the presence of steam for thermal reactions. Highly durable heterogeneous atomic catalysts are certainly possible with a great potential for practical applications. These new catalysts can accelerate the current paradigm shift toward more sustainable chemical production.

Single atom alloys vs. phase separated alloys in Cu, Ag, and Au atoms with Ni(111) and Ni, Pd, and Pt atoms with Cu(111): a theoretical exploration

A single-atom alloy (SAA) consisting of an abundant metal host and a precious metal guest is a promising catalyst to reduce the cost without a loss of activity. DFT calculations of Ni- and Cu-based alloys nX/M(111) (X = Cu, Ag, or Au for M = Ni; X = Ni, Pd, or Pt for M = Cu; n = 1-4) reveal that a phase-separated alloy (PSA) is produced by Cu atoms with Ni(111) but an SAA is produced by Au atoms with Ni(111) and Pd and Pt atoms with Cu(111). In the Ni(111)-based Ag alloy and Cu(111)-based Ni alloy, the relative stabilities of the SAA and PSA depend on coverages of Ag on Ni(111) and Ni on Cu(111). The interaction energy (E_int) between the X_n cluster and M(111) host is larger than that between one X atom and the M(111) host, because the X_n cluster forms more bonding interactions with the M(111) host than does one X atom. When going from one X atom to the X₄ cluster, the E_int values of Au and Pt clusters respectively with Ni(111) and Cu(111) increase to a lesser extent than those of Cu and Ni clusters respectively with Ni(111) and Cu(111). Consequently, Au and Pt atoms tend to form SAAs respectively with Ni(111) and Cu(111) hosts compared to Cu and Ni atoms. This trend in the E_int value is determined by the valence orbital energies of the X atom and the X_n cluster. Cu atoms in nCu/Ni(111) have a slightly positive charge but Ag atoms in nAg/Ni(111), Au atoms in nAu/Ni(111), and Ni, Pd, and Pt atoms in nX/Cu(111) (X = Ni, Pd, or Pt) have a negative charge. The negative charge increases in the order Ag < Au in nX/Ni(111) and Ni < Pd < Pt in nX/Cu(111). The Fermi level decreases in energy in the order nCu/Ni(111) ≥ Ni(111) > nAg/Ni(111) > nAu/Ni(111) and Cu(111) ≥ nNi/Cu(111) > nPd/Cu(111) > nPt/Cu(111). The d valence band center decreases in energy in almost the same order. The CO adsorption energy decreases in the order Ni(111) ∼ nCu/Ni(111) > nAg/Ni(111) ∼ nAu/Ni(111) and Cu(111) > nNi/Cu(111) > nPd/Cu(111) > nPt/Cu(111). These properties are explained based on the electronic structures.

Synthesis and Characterization of Core-Shell Cu-Ru, Cu-Rh, and Cu-Ir Nanoparticles

Optimizing the use of expensive precious metals is critical to developing sustainable and low-cost processes for heterogeneous catalysis or electrochemistry. Here, we report a synthesis method that yields core-shell Cu-Ru, Cu-Rh, and Cu-Ir nanoparticles with the platinum-group metals segregated on the surface. The synthesis of Cu-Ru, Cu-Rh, and Cu-Ir particles allows maximization of the surface area of these metals and improves catalytic performance. Furthermore, the Cu core can be selectively etched to obtain nanoshells of the platinum-group metal components, leading to a further increase in the active surface area. Characterization of the samples was performed with X-ray absorption spectroscopy, X-ray powder diffraction, and ex situ and in situ transmission electron microscopy. CO oxidation was used as a reference reaction: the three core-shell particles and derivatives exhibited promising catalyst performance and stability after redox cycling. These results suggest that this synthesis approach may optimize the use of platinum-group metals in catalytic applications.

Engineering O-O Species in Boron Nitrous Nanotubes Increases Olefins for Propane Oxidative Dehydrogenation

Boron nitride (BN) has been widely studied as an efficient catalyst for oxidative propane dehydrogenation (OPDH). Oxygen-containing boron species (e.g., BO·, B(OH)_xO_3-x) are generally considered as the active centers in BN for OPDH. Here, we show an effective progressive substitution strategy toward the development of boron-oxygen-nitrogen nanotubes (BONNTs) enriched with O-O species as a highly active, selective, and stable catalyst for OPDH. At 525 °C, an olefin yield of 48.6% is achieved over BONNTs with a propane conversion of 64.4%, 2.8 times that of boron nitrogen nanotubes (BNNTs). Even after reaction for 150 h (475 °C), BONNTs exhibit good olefin yield. Both the B(OH)_xO_3-x and O-O species that coexist in the BONNT catalyst are demonstrated as active centers, which differs from the B(OH)_xO_3-x one in BNNTs. Based on catalytic results, propane and oxygen alternate treatment experiments, and theoretical calculations, the O-O center is more favorable for producing both propylene (C₃₌) and ethylene (C₂₌), which experiences a dehydration pathway and two possible reaction paths with a lower energy barrier to yield olefins, while B(OH)_xO_3-x is mainly responsible for producing few C₃₌.

Kinetic Monte Carlo simulations for heterogeneous catalysis: Fundamentals, current status, and challenges

Kinetic Monte Carlo (KMC) simulations in combination with first-principles (1p)-based calculations are rapidly becoming the gold-standard computational framework for bridging the gap between the wide range of length scales and time scales over which heterogeneous catalysis unfolds. 1p-KMC simulations provide accurate insights into reactions over surfaces, a vital step toward the rational design of novel catalysts. In this Perspective, we briefly outline basic principles, computational challenges, successful applications, as well as future directions and opportunities of this promising and ever more popular kinetic modeling approach.

Designing Sites in Heterogeneous Catalysis: Are We Reaching Selectivities Competitive With Those of Homogeneous Catalysts?

A critical review of different prominent nanotechnologies adapted to catalysis is provided, with focus on how they contribute to the improvement of selectivity in heterogeneous catalysis. Ways to modify catalytic sites range from the use of the reversible or irreversible adsorption of molecular modifiers to the immobilization or tethering of homogeneous catalysts and the development of well-defined catalytic sites on solid surfaces. The latter covers methods for the dispersion of single-atom sites within solid supports as well as the use of complex nanostructures, and it includes the post-modification of materials via processes such as silylation and atomic layer deposition. All these methodologies exhibit both advantages and limitations, but all offer new avenues for the design of catalysts for specific applications. Because of the high cost of most nanotechnologies and the fact that the resulting materials may exhibit limited thermal or chemical stability, they may be best aimed at improving the selective synthesis of high value-added chemicals, to be incorporated in organic synthesis schemes, but other applications are being explored as well to address problems in energy production, for instance, and to design greener chemical processes. The details of each of these approaches are discussed, and representative examples are provided. We conclude with some general remarks on the future of this field.

Recent progress in single-atom alloys: Synthesis, properties, and applications in environmental catalysis

Heterogeneous catalysts have made outstanding advancements in pollutants elimination as well as energy and materials production over the past decades. Single-atom alloys (SAAs) are novel environmental catalysts prepared by dispersing single metal atoms on other metals. Integrating the advantages of single atom and alloys, SAAs can maximize atom utilization, reduce the use of noble metals and enhance catalytic performances. The synergistic, electronic and geometric effects of SAAs are effective to modulate the activation energy and adsorption strength, consequently breaking linear scaling relationship as well as offering an excellent catalytic activity and selectivity. Moreover, SAAs possess clear atomic structure, active sites and reaction mechanisms, providing an opportunity to tailor catalytic properties and develop effective environmental catalysts. In this review, we provide the recent progress on synthetic strategies, catalytic properties and catalyst design of SAAs. Furthermore, the applications of SAAs in environmental catalysis are introduced towards catalytic conversion and elimination of different air pollutants in many important reactions including (electrochemical) oxidation of volatile organic compounds (VOCs), dehydrogenation of VOCs, CO₂ conversion, NO_x reduction, CO oxidation, SO₃ decomposition, etc. Finally, challenges and opportunities of SAAs in a broad environmental field are proposed.