Molecular layer-by-layer assembled thin-film composite membranes for water desalination

Nanocomposite bilayers based on poly(vinyl alcohol) and chitosan functionalized with gallic acid

The development of active bilayer systems is a novel strategy for the application of active packaging to maintain or prolong the shelf-life of food products. A bilayer system was assembled in situ into a thermocompression unit through a two-step procedure. One of the layers was obtained by a casting process and consisted of a chitosan-based nanocomposite functionalized with gallic acid (GA); the other was shaped by the spreading of polyvinyl alcohol solution on the nanocomposite. Then, a stage of thermocompression formed the bilayer system. In this way, a feasible material with water vapor and oxygen barrier as well as UV barrier properties due to the presence of GA was designed by a thermocompression process which can be industrially scaled representing a technological progress. The formation of the bilayers was corroborated by SEM allowing discerning between both, the PVA layer and the nanocomposite layer. On the other hand, the corroboration of interactions between the layers of the system was carried out through ATR-FTIR and DSC analysis. The system was used as packaging of a food susceptible to undergo oxidation such as walnut flour, generating a delay in the formation of hydroperoxides and secondary oxidation compounds compared with a synthetic container. These results indicated that bilayer materials can be useful for the conservation of this type of foods.

Molecular Insights into the Composition-Structure-Property Relationships of Polyamide Thin Films for Reverse Osmosis Desalination

A molecular-level understanding of the structure-property relationship of polyamide (PA) active layers in thin-film-composite membranes remains unclear. We developed an approach to build and hydrate the PA layer in molecular dynamics simulations and reproduced realistic membrane properties, which enabled us to examine the composition-structure-permeability relationships at the molecular level. We discovered the variation of pore size distributions in the dry PA structures at different monomer compositions, leading to different water cluster distributions and wetting properties of hydrated PA films. Membrane swelling was linearly dependent on the degree of cross-linking (DC), and higher water flux was obtained in the more swelling-prone PA films because of the transition in water transport mechanisms. Continuum-like and jumping transport both occurred in PA films with smaller DC, where visible and more persistent channels existed. In the denser films, water molecules relied only on the on-and-off channels to jump from one cavity to another; however, jumping transport was more pronounced even in the less dense PA films, and all the PA structures exhibited oscillations, which provided evidence for the solution-diffusion model rather than the pore-flow model. The results not only contribute to fundamental understanding but also provide insights into the molecule-level design for next-generation membranes.

Hydrophilic Silver Nanoparticles Induce Selective Nanochannels in Thin Film Nanocomposite Polyamide Membranes

Thin-film nanocomposite (TFN) membranes have been widely studied over the past decade for their desalination applications. For some cases, the incorporation of nonporous hydrophilic nanofillers has been reported to greatly enhance membrane separation performance, yet the underlying mechanism is poorly understood. The current study systematically investigates TFN membranes incorporated with silver nanoparticles (AgNPs). For the first time, we reveal the formation of nanochannels of approximately 2.5 nm in size around the AgNPs, which can be attributed to the hydrolysis of trimesoyl chloride monomers and thus the termination of interfacial polymerization by the water layer around each hydrophilic nanoparticle. These nanochannels nearly tripled the membrane water permeability for the optimal membrane. In addition, this membrane showed increased rejection against NaCl, boron, and a set of small-molecular organic compounds (e.g., propylparaben, norfloxacin, and ofloxacin), thanks to its combined effects of improved size exclusion, enhanced Donnan exclusion, and suppressed hydrophobic interaction. Our work provides fundamental insights into the formation and transport mechanisms involved in solid-filler incorporated TFN membranes. Future studies should take advantage of this spontaneous nanochannel formation in the design of TFN to overcome the classical membrane permeability-selectivity trade-off.

Molecular Structure of Aromatic Reverse Osmosis Polyamide Barrier Layers

The molecular structures of polyamide barrier layers in reverse osmosis membranes, made by interfacial polymerization of m-phenylenediamine and trimesoyl chloride under different reaction and post-treatment conditions, were characterized by grazing incidence wide-angle X-ray scattering (GIWAXS). The molecular backbone packing is consistent with two different aromatic molecular packing motifs (parallel and perpendicular) with preferential surface-induced orientation. The results suggest that the perpendicular, T-shaped, packing motif (5 Å spacing) might be associated with optimal membrane permeance, compared with the parallel packings (3.5-4.0 Å spacings).

Versatile Surface Modification of TFC Membrane by Layer-by-Layer Assembly of Phytic Acid-Metal Complexes for Comprehensively Enhanced FO Performance

Polyamide TFC membranes are widely applied in membrane-based water treatment but generally suffer various fouling problems. In this work, the layer-by-layer assembly of phytic acid (PA) and metal ions (M) is constructed on the surface TFC membrane for the first time, to improve the bio/organic fouling resistances and separation performance of TFC membranes simultaneously. The PA molecule with six phosphonic acid groups of strong chelation ability acts as the organic ligand, and the metal ion acts as the inorganic cross-linker, inducing the assembly of hydrophilic and antibacterial PA-M (Ag or Cu) complexes on the TFC membrane surface. Various characterizations including FTIR, XPS, SEM, AFM, and EDX are employed to confirm the successful and uniform modification of PA-M. FO performance of the PA-M modified TFC membranes, i.e., TFC_PA-Ag and TFC_PA-Cu, is optimized by varying PA concentration and assembly cycles, where the water flux can be improved by 57% and 68%, respectively, without compromising the membrane selectivity. Additionally, the PA-M modification improves the biofouling and organic fouling resistances of the TFC membrane remarkably, owing to the enhanced antibacterial ability and hydrophilicity. The modified TFC membranes are also proven to show the excellent stability by the quantitative release test.

New Insights into the Role of an Interlayer for the Fabrication of Highly Selective and Permeable Thin-Film Composite Nanofiltration Membrane

A triple-layered TFC nanofiltration (NF) membrane consisting of a polyamide (PA) top layer covered on a poly(ether sulfone) microfiltration membrane with a carbon nanotube (CNT) interlayer was fabricated via interfacial polymerization. The structure and properties of the PA active layer could be finely tailored by tuning the interfacial properties and pore structure of the CNT interlayer, including its surface pore size and thickness, thus improving its NF performance. This TFC NF membrane exhibited a high divalent salt rejection (the rejection of Na₂SO₄ and MgSO₄ solution >98.3%) and dye rejection (the rejection of methyl violet (MV) >99.5%) with a high pure water flux of around 21 L m^-2 h^-1 bar^-1. Excitingly, this membrane also showed excellent selectivity to both mono/divalent salt ion (the selectivity of Cl^-/SO₄^2- is as high as 85.5) and NaCl/dye solution (the selectivity of NaCl/MV is more than 123.5), which are much higher than most of other commercial and reported NF membranes. Moreover, this membrane also showed a good separation performance and long-term stability during a continuous NF process for a salt/dye mixture solution. This triple-layered TFC NF membrane showed a great promise for applications in both wastewater treatment and dyes recycling.

Responsive Nanoporous Membranes with Size Selectivity and Charge Rejection from Self-Assembly of Polyelectrolyte "Hairy" Nanoparticles

We report the preparation and characterization of charged nanoporous membranes by self-assembly of "hairy" silica nanoparticles (HNPs) functionalized with polyelectrolyte copolymer brushes. We show that HNP membranes possess high water flux, have well-defined pore sizes, and rejection up to 80% of charged species in solution. The properties of these membranes can be tuned by controlling the length and composition of polymer brushes and the electrolyte concentration in solution. We demonstrate that membrane pore sizes undergo changes of up to 40% in response to changes in the ionic strength of the salt solution. Using MD computer simulations of a coarse-grained model, we link these tunable properties to the conformations of polymer chains in the spaces between randomly packed HNPs. As polymer length increases, the polymers fill the interparticle gaps, and the pore size decreases markedly. On the basis of their straightforward fabrication and tunable properties, HNP membranes may find applications in size- and charge-selective separations, water desalination, and responsive devices.

Enhancing the permeability and anti-fouling properties of a polyamide thin-film composite reverse osmosis membrane via surface grafting of l-lysine

The application of a reverse osmosis (RO) membrane is greatly restricted on account of a trade-off between water flux and salt rejection, as well as poor anti-fouling properties. In order to improve the surface hydrophilicity of RO membranes, l-lysine (Lys) was grafted onto polyamide selective layers with the premise of maintaining the original surface morphology and thickness, which were verified through scanning electron microscopy and atomic force microscopy analysis. X-ray photoelectron spectroscopic measurements confirmed the occurrence of the reaction. After modification, the RO membranes exhibited notably enhanced hydrophilicity due to a steep decline in their water contact angles. The results of cross-flow filtration tests manifested that the modified membranes showed evident enhancements in water flux and salt rejection. For the optimized samples, the water flux increased by 22.45% compared with the pristine membrane, and the salt rejection rose up to 98.53% from the initial value of 95.44%. After grafting, the RO membranes performed much better in fouling resistance, especially towards protein and cationic foulants. The mechanism of how grafted Lys affected the performance of the RO membranes was analyzed. This research provides a feasible method to optimize the performance of RO membranes.

Hydrophilicity is improved without altering the original morphology and thickness of RO membranes after modification.

Self-assembled membrane composed of amyloid-like proteins for efficient size-selective molecular separation and dialysis

The design and scalable construction of robust ultrathin protein membranes with tunable separation properties remain a key challenge in chemistry and materials science. Here, we report a macroscopic ultrathin protein membrane with the potential for scaled-up fabrication and excellent separation efficiency. This membrane, which is formed by fast amyloid-like lysozyme aggregation at air/water interface, has a controllable thickness that can be tuned to 30–250 nm and pores with a mean size that can be tailored from 1.8 to 3.2 nm by the protein concentration. This membrane can retain > 3 nm molecules and particles while permitting the transport of small molecules at a rate that is 1~4 orders of magnitude faster than the rate of existing materials. This membrane further exhibits excellent hemodialysis performance, especially for the removal of middle-molecular-weight uremic toxins, which is 5~6 times higher in the clearance per unit area than the typical literature values reported to date.

Membrane separation is important for a range of industrial and medical applications. Here, the authors report on the formation of self-assembled protein membranes for size selective separation and demonstrate application in the separation of dyes, nanoparticles and in hemodialysis.

Potable Water Reuse through Advanced Membrane Technology

Recycling water from municipal wastewater offers a reliable and sustainable solution to cities and regions facing shortage of water supply. Places including California and Singapore have developed advanced water reuse programs as an integral part of their water management strategy. Membrane technology, particularly reverse osmosis, has been playing a key role in producing high quality recycled water. This feature paper highlights the current status and future perspectives of advanced membrane processes to meet potable water reuse. Recent advances in membrane materials and process configurations are presented and opportunities and challenges are identified in the context of water reuse.

3D printed polyamide membranes for desalination

Polyamide thickness and roughness have been identified as critical properties that affect thin-film composite membrane performance for reverse osmosis. Conventional formation methodologies lack the ability to control these properties independently with high resolution or precision. An additive approach is presented that uses electrospraying to deposit monomers directly onto a substrate, where they react to form polyamide. The small droplet size coupled with low monomer concentrations result in polyamide films that are smoother and thinner than conventional polyamides, while the additive nature of the approach allows for control of thickness and roughness. Polyamide films are formed with a thickness that is controllable down to 4-nanometer increments and a roughness as low as 2 nanometers while still exhibiting good permselectivity relative to a commercial benchmarking membrane.

Nanoparticle-templated nanofiltration membranes for ultrahigh performance desalination

Nanofiltration (NF) membranes with ultrahigh permeance and high rejection are highly beneficial for efficient desalination and wastewater treatment. Improving water permeance while maintaining the high rejection of state-of-the-art thin film composite (TFC) NF membranes remains a great challenge. Herein, we report the fabrication of a TFC NF membrane with a crumpled polyamide (PA) layer via interfacial polymerization on a single-walled carbon nanotubes/polyether sulfone composite support loaded with nanoparticles as a sacrificial templating material, using metal-organic framework nanoparticles (ZIF-8) as an example. The nanoparticles, which can be removed by water dissolution after interfacial polymerization, facilitate the formation of a rough PA active layer with crumpled nanostructure. The NF membrane obtained thereby exhibits high permeance up to 53.5 l m^-2h^-1 bar^-1 with a rejection above 95% for Na₂SO₄, yielding an overall desalination performance superior to state-of-the-art NF membranes reported so far. Our work provides a simple avenue to fabricate advanced PA NF membranes with outstanding performance.

Zwitterion-like, Charge-Balanced Ultrathin Layers on Polymeric Membranes for Antifouling Property

Zwitterions of charge-balanced units have super-low fouling properties induced by ionic solvation, but their extensive applications in polymeric substrates are strictly constrained by current constructing strategies. A zwitterion-like, charge-balanced ultrathin layer with high antifouling capacity was covalently constructed on delicate aromatic polyamide (PA) reverse osmosis (RO) membranes via a mild and solvent-free grafting-to strategy. Two oppositely charged commercial short-chain carbonyl alkenes, 2-acrylamido-2-methylpropanesulfonic acid (AMPS) and methacryloxyethyltrimethylammonium chloride (DMC), were directly mixed-grafted with amino groups on PA RO membrane surface via Michael addition. Under ambient temperature and pressure, these oppositely charged compounds were assembled into a zwitterion-like, charge-balanced ultrathin layer. The dynamic fouling experiments indicated that the modified membrane exhibited strong antifouling properties and excellent permeation recovery abilities. Surface characterization revealed that the selective layer thickness and surface roughness were not measurably changed. More meaningful is that the typical ridge-and-valley surface structure and the excellent separation performance were both well preserved after modification. This opens a universal avenue to construct a zwitterion-like, ultrathin antifouling layer on the delicate polymer substrate without compromising its original matrix structure and performance, which has promising application in areas of biosensors, tissue engineering, and biomaterials.

Water Transport through Ultrathin Polyamide Nanofilms Used for Reverse Osmosis

Thin-film composite membranes comprising a polyamide nanofilm separating layer on a support material are state of the art for desalination by reverse osmosis. Nanofilm thickness is thought to determine the rate of water transport through the membranes; although due to the fast and relatively uncontrolled interfacial polymerization reaction employed to form these nanofilms, they are typically crumpled and the separating layer is reported to be ≈50-200 nm thick. This crumpled structure has confounded exploration of the independent effects of thickness, permeation mechanism, and the support material. Herein, smooth sub-8 nm polyamide nanofilms are fabricated at a free aqueous-organic interface, exhibiting chemical homogeneity at both aqueous and organic facing surfaces. Transfer of these ultrathin nanofilms onto porous supports provides fast water transport through the resulting nanofilm composite membranes. Manipulating the intrinsic nanofilm thickness from ≈15 down to 8 nm reveals that water permeance increases proportionally with the thickness decrease, after which it increases nonlinearly to 2.7 L m^-2 h^-1 bar^-1 as the thickness is further reduced to ≈6 nm.

Quantifying Carboxylic Acid Concentration in Model Polyamide Desalination Membranes via Fourier Transform Infrared Spectroscopy

Carboxylic acid groups impart hydrophilicity and ionizable moieties to polyamide membranes for desalination, hence influencing water and ion transport through the material. Model polyamide films were synthesized via molecular layer-by-layer deposition on planar substrates to study the formation process of these materials and overcome the chemical and topological inhomogeneity inherent to conventional interfacially polymerized polyamide membranes. The carboxylic acid content in these model films was characterized using Fourier transform infrared (FTIR) spectroscopy by quantifying the C=O band at 1718 cm-1. The concentration of carboxylic acid groups decreased as the thickness of the membrane increased, suggestive of an increase in crosslink density as the polyamide network develops. For the thinnest molecular layer-by-layer (mLbL) samples, the carboxylic acid concentration for films on gold was 0.35 mmol g-1, whereas analogous films on silicon had an acid content of 0.56 mmol g-1, indicating a clear influence of the substrate on the initial network formation. As the thickness of the membrane increased, the influence of the substrate and initial layer growth became less significant as the carboxylic acid concentration on both substrates reached a value of 0.12 mmol g-1. We demonstrate that FTIR spectroscopy is a practical and accessible way to quantify the carboxylic acid content in these types of extremely thin polyamide membranes to help quantify network formation in these materials.

Vertically Aligned Graphene Sheets Membrane for Highly Efficient Solar Thermal Generation of Clean Water

Efficient utilization of solar energy for clean water is an attractive, renewable, and environment friendly way to solve the long-standing water crisis. For this task, we prepared the long-range vertically aligned graphene sheets membrane (VA-GSM) as the highly efficient solar thermal converter for generation of clean water. The VA-GSM was prepared by the antifreeze-assisted freezing technique we developed, which possessed the run-through channels facilitating the water transport, high light absorption capacity for excellent photothermal transduction, and the extraordinary stability in rigorous conditions. As a result, VA-GSM has achieved average water evaporation rates of 1.62 and 6.25 kg m^-2 h^-1 under 1 and 4 sun illumination with a superb solar thermal conversion efficiency of up to 86.5% and 94.2%, respectively, better than that of most carbon materials reported previously, which can efficiently produce the clean water from seawater, common wastewater, and even concentrated acid and/or alkali solutions.

Regenerable Polyelectrolyte Membrane for Ultimate Fouling Control in Forward Osmosis

This study demonstrated the feasibility of using regenerable polyelectrolyte membranes to ultimately control the irreversible membrane fouling in a forward osmosis (FO) process. The regenerable membrane was fabricated by assembling multiple polyethylenimine (PEI) and poly(acrylic acid) (PAA) bilayers on a polydopamine-functionalized polysulfone support. The resulting membrane exhibited higher water flux and lower solute flux in FO mode (with the active layer facing feed solution) than in PRO mode (with the active layer facing draw solution) using trisodium citrate as draw solute, most likely due to the unique swelling behavior of the polyelectrolyte membrane. Membrane regeneration was conducted by first dissembling the existing PEI-PAA bilayers using strong acid and then reassembling fresh PEI-PAA bilayers on the membrane support. It was found that, after the acid treatment, the first covalently bonded PEI layer and some realigned PAA remained on the membrane support, acting as a beneficial barrier that prevented the acid-foulant mixture from penetrating into the porous support during acid treatment. The water and solute flux of the regenerated membrane was very similar to that of the original membrane regardless of alginate fouling, suggesting an ultimate solution to eliminating the irreversible membrane fouling in an FO process. With a procedure similar to the typical membrane cleaning protocol, in situ membrane regeneration is not expected to noticeably increase the membrane operational burden but can satisfactorily avoid the expensive replacement of the entire membrane module after irreversible fouling, thereby hopefully reducing the overall cost of the membrane-based water-treatment system.

Nanofiltration Membrane with a Mussel-Inspired Interlayer for Improved Permeation Performance

A mussel-inspired interlayer of polydopamine (PDA)/polyethylenimine (PEI) is codeposited on the ultrafiltration substrate to tune the interfacial polymerization of piperazine and trimesoyl chloride for the preparation of thin-film composite (TFC) nanofiltration membranes (NFMs). This hydrophilic interlayer results in an efficient adsorption of piperazine solution in the substrate pores. The solution height increases with the PDA/PEI codeposition time from 45 to 135 min due to the capillary effect of the substrate pores. The prepared TFC NFMs are characterized with thin and smooth polyamide selective layers by ATR/IR, XPS, FESEM, AFM, zeta potential, and water contact angle measurements. Their water permeation flux measured in a cross-flow process increases to two times as compared with those TFC NFMs without the mussel-inspired interlayer. These TFC NFMs also show a high rejection of 97% to Na₂SO₄ and an salt rejection order of Na₂SO₄ ≈ MgSO₄ > MgCl₂ > NaCl.

Nanoscale tailor-made membranes for precise and rapid molecular sieve separation

The precise and rapid separation of different molecules from aqueous, organic solutions and gas mixtures is critical to many technologies in the context of resource-saving and sustainable development. The strength of membrane-based technologies is well recognized and they are extensively applied as cost-effective, highly efficient separation techniques. Currently, empirical-based approaches, lacking an accurate nanoscale control, are used to prepare the most advanced membranes. In contrast, nanoscale control renders the membrane molecular specificity (sub-2 nm) necessary for efficient and rapid molecular separation. Therefore, as a growing trend in membrane technology, the field of nanoscale tailor-made membranes is highlighted in this review. An in-depth analysis of the latest advances in tailor-made membranes for precise and rapid molecule sieving is given, along with an outlook to future perspectives of such membranes. Special attention is paid to the established processing strategies, as well as the application of molecular dynamics (MD) simulation in nanoporous membrane design. This review will provide useful guidelines for future research in the development of nanoscale tailor-made membranes with a precise and rapid molecular sieve separation property.