Constructing Connected Paths between UiO-66 and PIM-1 to Improve Membrane CO2 Separation with Crystal-Like Gas Selectivity

Metal-Organic Framework Membranes and Membrane Reactors: Versatile Separations and Intensified Processes

Metal-organic frameworks are an emerging and fascinating category of porous solids that can be self-assembled with metal-based cations linked by organic molecules. The unique features of MOFs in porosity (or surface areas), together with their diversity for chemical components and architectures, make MOFs attractive candidates in many applications. MOF membranes represent a long-term endeavor to convert MOF crystals in the lab to potentially industry-available commodities, which, as a promising alternative to distillation, provide a bright future for energy-efficient separation technologies closely related with chemicals, the environment, and energy. The membrane reactor shows a typical intensified process strategy by combining the catalytic reaction with the membrane separation in one unit. This review highlights the recent process of MOF-based membranes and the importance of MOF-based membrane reactors in relative intensified chemical processes.

Concurrent Manipulation of Out-of-Plane and Regional In-Plane Orientations of NH2-UiO-66 Membranes with Significantly Reduced Anisotropic Grain Boundary and Superior H2/CO2 Separation Performance

Preferred orientation has proven to exert a significant impact on the gas separation performance of metal-organic framework membranes. Nevertheless, realizing three-dimensional orientation control remains a challenging issue. In this study, well-intergrown NH₂-UiO-66 membranes with both (111) out-of-plane and regional in-plane orientations were prepared by combining oriented deposition of seeds and solvothermal epitaxial growth. Dynamic air-liquid interface-assisted self-assembly method was employed to organize uniform octahedral-shaped NH₂-UiO-66 seeds into closely packed monolayers with (111) out-of-plane and regional in-plane orientations, whereas the use of ZrS₂ as the zirconium precursor during the solvothermal epitaxial growth was found indispensible for sealing the intercrystalline gaps while preserving the preferred orientation inherited from seed layers. In addition, compared with solvothermal heating, employing microwave heating led to poor intergrowth between neighboring NH₂-UiO-66 crystals because of a lower dielectric loss factor of the reaction medium. Gas permeation results indicated that the prepared NH₂-UiO-66 membranes exhibited H₂/CO₂ selectivity up to 5.5 times higher than their counterparts with random and/or mere out-of-plane orientations as well as H₂ permeability 14.5 times higher than NH₂-MIL-125(Ti) membranes with mere out-of-plane orientation under similar operating conditions.

Polymer-Based Shaping Strategy for Zeolite Templated Carbons (ZTC) and Their Metal Organic Framework (MOF) Composites for Improved Hydrogen Storage Properties

Porous materials such as metal organic frameworks (MOFs), zeolite templated carbons (ZTC), and some porous polymers have endeared the research community for their attractiveness for hydrogen (H₂) storage applications. This is due to their remarkable properties, which among others include high surface areas, high porosity, tunability, high thermal, and chemical stability. However, despite their extraordinary properties, their lack of processability due to their inherent powdery nature presents a constraining factor for their full potential for applications in hydrogen storage systems. Additionally, the poor thermal conductivity in some of these materials also contributes to the limitations for their use in this type of application. Therefore, there is a need to develop strategies for producing functional porous composites that are easy-to-handle and with enhanced heat transfer properties while still retaining their high hydrogen adsorption capacities. Herein, we present a simple shaping approach for ZTCs and their MOFs composite using a polymer of intrinsic microporosity (PIM-1). The intrinsic characteristics of the individual porous materials are transferred to the resulting composites leading to improved processability without adversely altering their porous nature. The surface area and hydrogen uptake capacity for the obtained shaped composites were found to be within the range of 1,054–2,433 m²g⁻¹ and 1.22–1.87 H₂ wt. %, respectively at 1 bar and 77 K. In summary, the synergistic performance of the obtained materials is comparative to their powder counterparts with additional complementing properties.

Constructing Unique Cross-Sectional Structured Mixed Matrix Membranes by Incorporating Ultrathin Microporous Nanosheets for Efficient CO2 Separation

Ultrathin microporous nanosheets denoted as Zn-tetra-(4-carboxyphenyl)porphyrin (Zn-TCPP) were synthesized and incorporated into a Pebax MH 1657 (Pebax) polymer to fabricate mixed matrix membranes (MMMs) for efficient CO₂ separation. The Zn-TCPP nanosheets with a microporous structure provide high-speed channels for fast CO₂ transport and shorten the diffusion pathways, both contributing toward high CO₂ permeability. Furthermore, scanning electron microscopy results indicate that the ultrathin Zn-TCPP nanosheets with an ultrahigh aspect ratio (>200) tend to arrange horizontally in the Pebax matrix. The obtained unique cross-sectional structure of the MMMs functions as a selective barrier, allowing repeated discrimination of gases due to the tortuous interlayer of horizontal nanosheets, thus improving the selectivity of the MMMs. In addition, the horizontally arranged microporous nanosheets were found to strongly interact with the membrane matrix and endowed the MMMs with excellent interfacial compatibility, which improved the CO₂ permeability and eliminated unselective permeation pathways. Significantly, the optimized CO₂ separation performance of the MMMs surpassed the 2008 Robeson's limit.

Small-pore CAU-21 and porous PIM-1 in mixed-matrix membranes for improving selectivity and permeability in hydrogen separation

Here, we report the fabrication of mixed-matrix membranes based on CAU-21 as the filler and PIM-1 as the matrix. The filler of the CAU-21 MOF with a crystallite size in the nanoscale and high uniformity was synthesized by a microwave-assisted approach. This small-pore CAU-21 was blended with a highly porous PIM-1 matrix to yield mixed-matrix membranes. The prepared membranes were applied for separating hydrogen from nitrogen and the results revealed very high selectivity of 127 for H2 over N2 and memorable H2 permeability of 7199 Barrer.