Blending polylactic acid with polyhydroxybutyrate: The effect on thermal, mechanical, and biodegradation properties

Synthesis of Nm-PHB (nanomelanin-polyhydroxy butyrate) nanocomposite film and its protective effect against biofilm-forming multi drug resistant Staphylococcus aureus

Melanin is a dark brown ubiquitous photosynthetic pigment which have many varied and ever expanding applications in fabrication of radio-protective materials, food packaging, cosmetics and in medicine. In this study, melanin production in a Pseudomonas sp. which was isolated from the marine sponge Tetyrina citirna was optimized employing one-factor at a time experiments and characterized for chemical nature and stability. Following sonication nucleated nanomelanin (Nm) particles were formed and evaluated for antibacterial and antioxidant properties. Nanocomposite film was fabricated using combinations (% w/v) of polyhydroxy butyrate-nanomelanin (PHB:Nm) blended with 1% glycerol. The Nm was found to be spherical in shape with a diameter of 100-140 nm and showed strong antimicrobial activity against both Gram positive and Gram negative bacteria. The Nm-PHB nanocomposite film was homogeneous, smooth, without any cracks, and flexible. XRD and DSC data indicated that the film was crystalline in nature, and was thermostable up to 281.87 °C. This study represents the first report on the synthesis of Nm and fabrication of Nm-PHB nanocomposite film which show strong protective effect against multidrug resistant Staphyloccoccus aureus. Thus this Nm-PHB nanocomposite film may find utility as packaging material for food products by protecting the food products from oxidation and bacterial contamination.

Comparative in situ biodegradation studies of polyhydroxybutyrate film composites

Application of polyhydroxybutyrate (PHB) to plastic industry has expanded over the last decades due to its attracting features over petro-based plastic, and therefore, its waste accumulation in nature is inevitable. In the present study, a total of four bacterial strains, viz., MK3, PN12, PW1, and Lna3, were formulated into a consortium and subsequently used as biological tool for degradation of biopolymers. The consortium was tested through λ _max shifts under in vitro conditions for utilization of PHB as sole carbon source. Talc-based bioformulations of consortium were used for the degradation of PHB film composites under in situ conditions. After 9 months of incubation, the recovered samples were monitored through Fourier transform infrared (FT-IR) spectroscopy and scanning electron microscopy (SEM), respectively. Analytical data, viz., changes in λ _max shifts (212-219 nm), FT-IR spectra, and SEM micrographs, revealed the biodegradation potential of developed consortium against PHB film composites, i.e., higher degradation of copolymer films was found over blend films. The used consortium had enhanced the rate of natural degradation and can be further used as a natural tool to maintain and restore global environmental safety.

Increase the elongation at break of poly (lactic acid) composites for use in food packaging films

Poly (3-hydroxy butyrate) (PHB), cellulose nano crystal (CNC) and a plasticizer (TBC) are mixed together with PLLA with the aim to increase the elongation at break for use in the food packing sector. Spherical (CNC) and fibril nano crystal (CNF) were prepared by hydrolysis of microcrystalline cellulose (MCC) in distilled water, and then stirred using a magnetic stirrer for 15 days and ultrasonic treatment without using any acids as green method. The morphology, thermal, and mechanical properties were studied using POM, DSC, WAXD, SEM and tensile testing, respectively. DSC demonstrated that the addition of PHB, CNC and TBC to PLLA matrix lead to reduce T_g, T_CC and T_m than pure PLLA. FT-IR verified that the carbonyl group C=O appeared broad and some peaks in the PLLA composites 5, 6 and 7 shifted from 3.98 × 10⁸ to 4.07 × 10⁸ Hz, at 3.54 × 10⁸ to 3.44 × 10⁸ Hz, at 3.19 × 10⁸ to 3.13 × 10⁸ Hz. Mechanical testing shows that pure PLLA is brittle, and the elongation at break of PLLA composites reaches up to 205%, making it suitable to use in food packaging.

Characterization of biodegradable poly(lactic acid) porous scaffolds prepared using selective enzymatic degradation for tissue engineering

SEM images of MEF cells on PLA scaffolds prepared by selective enzymatic degradation after 7 days of culture. The results demonstrated that MEF cells attached more easily to the surface than in the interior of the PLA scaffolds.

Poly(lactic acid)-Mass production, processing, industrial applications, and end of life

Global awareness of material sustainability has increased the demand for bio-based polymers like poly(lactic acid) (PLA), which are seen as a desirable alternative to fossil-based polymers because they have less environmental impact. PLA is an aliphatic polyester, primarily produced by industrial polycondensation of lactic acid and/or ring-opening polymerization of lactide. Melt processing is the main technique used for mass production of PLA products for the medical, textile, plasticulture, and packaging industries. To fulfill additional desirable product properties and extend product use, PLA has been blended with other resins or compounded with different fillers such as fibers, and micro- and nanoparticles. This paper presents a review of the current status of PLA mass production, processing techniques and current applications, and also covers the methods to tailor PLA properties, the main PLA degradation reactions, PLA products' end-of-life scenarios and the environmental footprint of this unique polymer.

Preparation and characterization of biodegradable blends of poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) and poly(butylene adipate-co-terephthalate)

Poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBH) was blended with poly(butylene adipate-co-terephthalate) (PBAT) by extrusion at different weight ratios (PHBH/PBAT: 100:0, 80:20, 60:40, 50:50, 40:60, 20:80 and 0:100). Films were then prepared from the blends and characterized in terms of their morphological, rheological, mechanical and thermal properties. The morphological and rheological results indicated that PHBH/PBAT blends are immiscible but exhibit possible molecular interaction. The crystallization temperature of PHBH in the blends decreased, indicating that the addition of PBAT inhibited the crystallization of PHBH. Blending PBAT with PHBH improved the processability compared with that of pure polymers. The mechanical properties, including tensile strength, elongation at break and tear strength, increased with increasing PBAT content. The PHBH/PBAT 20:80 blend exhibited significantly improved mechanical properties, which was due to the reinforcing and toughening effect of the finely dispersed PHBH phase.

Melt processability and thermomechanical properties of blends based on polyhydroxyalkanoates and poly(butylene adipate-co-terephthalate)

Polyhydroxyalkanoates were first greatly stabilized by an acid wash, and then reaction extruded to produce blends with enhanced interfacial adhesion.

Electrospun fibers of chitosan-grafted polycaprolactone/poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) blends

Chitosan-grafted polycaprolactone (CS-g-PCL)/poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBHH_x) fiber blends were prepared via wet electrospinning, and their morphology, hydrophilicity, water absorption, biodegradation, cytotoxicity, and thermal, mechanical and antibacterial properties were analyzed. IR spectra revealed strong H-bonding interactions between CS-g-PCL and PHBHH_x. SEM and DSC analysis confirmed the immiscibility of the blends at all compositions studied. As the proportion of CS-g-PCL increased, the overall crystallinity of the blends increased, the melting temperature of PCL decreased, and each component promoted the crystallization of the others. The hydrophilicity, water absorption and weight loss in buffered solution decreased as the PHBHH_x content increased. DMA and tensile tests indicated a synergistic effect on the mechanical properties at a blend composition of 70/30, leading to an optimal combination of stiffness, strength, ductility and toughness. The fibers retained adequate rigidity and strength under physiological conditions. The 70/30 blend exhibited the highest biocide action against Gram-positive and Gram-negative bacteria. The fibers did not induce toxicity over human dermal fibroblasts. These biodegradable, biocompatible electrospun fibers could be used as scaffolds for tissue engineering.

Tuning the properties of polyhydroxybutyrate films using acetic acid via solvent casting

Biodegradable polyhydroxybutyrate (PHB) films were fabricated using acetic acid as an alternative to common solvents such as chloroform. The PHB films were prepared using a solvent casting process at temperatures ranging from 80 °C to 160 °C. The crystallinity, mechanical properties and surface morphology of the films cast at different temperatures were characterized and compared to PHB films cast using chloroform as a solvent. Results revealed that the properties of the PHB film varied considerably with solvent casting temperature. In general, samples processed with acetic acid at low temperatures had comparable mechanical properties to PHB cast using chloroform. This acetic acid based method is environmentally friendly, cost efficient and allows more flexible processing conditions and broader ranges of polymer properties than traditional methods.

Polylactide/Poly(ω-hydroxytetradecanoic acid) Reactive Blending: A Green Renewable Approach to Improving Polylactide Properties

A green manufacturing technique, reactive extrusion (REx), was employed to improve the mechanical properties of polylactide (PLA). To achieve this goal, a fully biosourced PLA based polymer blend was conceived by incorporating small quantities of poly(ω-hydroxytetradecanoic acid) (PC14). PLA/PC14 blends were compatibilized by transesterification reactions promoted by 200 ppm titanium tetrabutoxide (Ti(OBu)4) during REx. REx for 15 min at 150 rpm and 200 °C resulted in enhanced blend mechanical properties while minimizing losses in PLA molecular weight. SEM analysis of the resulting compatibilized phase-separated blends showed good adhesion between dispersed PC14 phases within the continuous PLA phase. Direct evidence for in situ synthesis of PLA-b-PC14 copolymers was obtained by HMBC and HSQC NMR experiments. The size of the dispersed phase was tuned by the screw speed to "tailor" the blend morphology. In the presence of 200 ppm Ti(OBu)4, inclusion of only 5% PC14 increased the elongation at break of PLA from 3 to 140% with only a slight decrease in the tensile modulus (3200 to 2900 MPa). Furthermore, PLA's impact strength was increased by 2.4× that of neat PLA for 20% PC14 blends prepared by REx. Blends of PLA and PC14 are expected to expand the potential uses of PLA-based materials.

Estudo da miscibilidade das misturas de PHB e PLA, com um PHB de alta polidispersividade

Neste trabalho, foi estudada a miscibilidade de misturas de um PHB constituído de frações de alta e baixa massa molar com um PLA de alta massa molar. Os materiais extrudados foram analisados pelas técnicas de calorimetria exploratória diferencial (DSC), espectroscopia dielétrica (DE) e análises dinâmico-mecânicas (DMA). A partir dos resultados observou-se o distinto comportamento cristalino das frações de PHB, assim como a miscibilidade parcial do PLA com o PHB de baixa massa molar.

Plasticized poly(lactic acid)-poly(hydroxybutyrate) (PLA-PHB) blends incorporated with catechin intended for active food-packaging applications

Active biobased packaging materials based on poly(lactic acid)-poly(hydroxybutyrate) (PLA-PHB) blends were prepared by melt blending and fully characterized. Catechin incorporation, as antioxidant compound, enhanced the thermal stability, whereas its release was improved by the addition of acetyl(tributyl citrate) (ATBC) as plasticizer. Whereas the incorporation of ATBC resulted in a reduction of elastic modulus and hardness, catechin addition produced more rigid materials due to hydrogen-bonding interactions between catechin hydroxyl groups and carbonyl groups of PLA and PHB. The quantification of catechin released into a fatty food simulant and the antioxidant effectiveness after the release process were demonstrated. The effect of the materials' exposure to a food simulant was also investigated. PHB-added materials maintained their structural and mechanical properties after 10 days in a test medium that represents the worst foreseeable conditions of the intended use. Thus, plasticized PLA-PHB blends with catechin show their potential as biobased active packaging for fatty food.

Multifunctional PLA-PHB/cellulose nanocrystal films: processing, structural and thermal properties

Cellulose nanocrystals (CNCs) synthesized from microcrystalline cellulose by acid hydrolysis were added into poly(lactic acid)-poly(hydroxybutyrate) (PLA-PHB) blends to improve the final properties of the multifunctional systems. CNC were also modified with a surfactant (CNCs) to increase the interfacial adhesion in the systems maintaining the thermal stability. Firstly, masterbatch pellets were obtained for each formulation to improve the dispersion of the cellulose structures in the PLA-PHB and then nanocomposite films were processed. The thermal stability as well as the morphological and structural properties of nanocomposites was investigated. While PHB increased the PLA crystallinity due to its nucleation effect, well dispersed CNC and CNCs not only increased the crystallinity but also improved the processability, the thermal stability and the interaction between both polymers especially in the case of the modified CNCs based PLA-PHB formulation. Likewise, CNCs were better dispersed in PLA-CNCs and PLA-PHB-CNCs, than CNC.