Effect of clay contents on mechanical and water vapor barrier properties of agar-based nanocomposite films

Development of LLDPE based active nanocomposite films with nanoclays impregnated with volatile compounds

In this study, a novel procedure was performed for grafting of nanoclays (montmorillonite (MMT) and halloysite (HNT)) with essential oil constituents (thymol (THY), eugenol (EUG) and carvacrol (CRV)) using Tween 80 as surfactant and then the nanoclay particles were incorporated into LLDPE pellets (5 wt%) to produce active nanocomposite films using a twin screw extruder. The resulting nanocomposite films were analyzed for antimicrobial and antioxidant capacity as well as thickness, mechanical, color, barrier, thermal properties and surface morphology and molecular composition. Release of the active compounds from the films at the refrigerated and room temperature conditions were also tested. The results showed that the films had strong in vitro antibacterial activity against pathogenic bacteria (Salmonella Typhimurium, Escherichia coli O157:H7, Listeria monocytogenes, Staphylococcus aureus and Bacillus cereus) while their effect against lactic acid bacteria (Lactobacillus rhamnosus and Lb. casei) was limited. The lowest and highest DPPH scavenging ability levels were 65.59% and % 87.92, belonged to THY-MMT and EUG-MMT, respectively. Release of active compounds at 24 °C was much more rapid than at 4 °C. CRV-HNT and THY-HNT provided slower release than the other films. SEM results showed that nanoclays were uniformly dispersed in the polymer matrix with exceptional agglomerates. Incorporation of the active nanoclays significantly (P > 0.05) improved tensile strength and elongation of the films. The results confirmed that LLDPE based active nanocomposite films could be successfully produced due to its good interaction with MMT and HNT, activated with THY, EUG and CRV.

Physical and mechanical properties of hybrid montmorillonite/zinc oxide reinforced carboxymethyl cellulose nanocomposites

In this research, a novel carboxymethyl cellulose (CMC)-based nanocomposite films containing sodium montmorillonite (MMT) (5%wt) and zinc oxide (ZnO) (1, 2, 3 and 4%wt) nanoparticles (NPs) were fabricated via casting method. The results revealed that addition of NPs decreased water vapor permeability of the films by about 53%, while moisture content, density and glass transition temperature increased. The nanomaterials enhanced resistance of the nanocomposites against tensile stress at the expense of elongation at break. Nano-ZnO was very effective than nanoclay in UV-light blocking (99% vs. 60%) associated with sacrificing the films transparency. Formation of hydrogen bonds between the hydroxyl groups of CMC and MMT was evidenced by FTIR spectroscopy. According to the XRD analysis, clay nanolayers formed an exfoliated structure in the nanocomposites, whereas ZnO NPs raised crystallinity. SEM micrographs showed well-dispersed MMT and ZnO NPs through the films surface. Antibacterial test showed that vulnerability of Gram-positive S. aureus toward ZnO NPs was more than that of Gram-negative E. Coli. In conclusion, simultaneous incorporation of MMT and ZnO NPs improved the functional characteristics of CMC film and extended the potential for food packaging applications.

Development and characterization of banana flour film incorporated with montmorillonite and banana starch nanoparticles

Banana flour film is an alternative biopolymer material but still needs improvement of its mechanical properties and water vapor permeability. Banana starch nanoparticles (BSNs), prepared using miniemulsion cross-linking, make an interesting reinforcing agent. The properties of plasticized banana flour film (PBF) were characterized incorporated with 5% (w/w) of either montmorillonite; MMT-Na⁺ (PBF-M) or BSN (PBF-B), including a mixture of nanoparticles at 1:1 for 5% (PBF-MB5) and 10% (PBF-MB10). PBF-MB5 provided better improvement in the film mechanical and water barrier properties compared with PBF-B. Moreover, PBF-MB5 exhibited an intercalated structure as confirmed by the shift peak of pristine MMT-Na⁺ from 2θ=7.3 to 3.9° and the increase in the d-spacing from 1.21 to 2.26nm in X-ray diffraction. Fourier transform-infrared spectra confirmed the intercalated structure. Therefore, the mixture of BSN and nanoclay at 5% was sufficient to reinforce the biopolymer films as a biomaterial packaging for food and pharmaceutical applications.

Incorporating Zataria multiflora Boiss. essential oil and sodium bentonite nano-clay open a new perspective to use zein films as bioactive packaging materials

Active zein films with different levels of Zataria multiflora Boiss. essential oil were produced successfully. To enhance properties of this biopolymer for food packaging applications, sodium bentonite clay was used at two levels (2 and 4%). The results indicated that the addition of Z. multiflora Boiss. essential oil caused a reduction in tensile strength and Young's modulus and slight increase in the percent of elongation at break of the films. Maximum solubility in water and water vapor permeability was observed by incorporation of 10% Z. multiflora Boiss. essential oil in the zein matrix. Transmission electron microscopy micrographs of zein film were verified by the exfoliation of the layers of sodium bentonite clay in the zein matrix. Stronger films with lower water vapor permeability and water solubility were evident of good distribution of sodium bentonite clay in the zein matrix. According to the results, 2% sodium bentonite clay was selected for evaluation of nano active film properties. Water vapor permeability, UV light barrier, tensile strength, and Young's modulus values of active films were improved by incorporation of 2% sodium bentonite clay. The antibacterial activity of different contents of Z. multiflora Boiss. essential oil in vapor phase demonstrated that use of Z. multiflora Boiss. essential oil in the liquid phase was more effective than in vapor phase. The antibacterial zein-based films showed that active zein film with 5 and 10% Z. multiflora Boiss. essential oil had reductions of 1.68 log and 2.99 log, respectively, against Listeria monocytogenes and 1.39 and 3.07 log against Escherichia coli. Nano active zein film containing 10% Z. multiflora Boiss. essential oil and 2% sodium bentonite clay showed better antibacterial properties against L. monocytogenes (3.23 log) and E. coli (3.17 log).

Nanotechnology in Food Packaging

Food packaging is an integral component of the global food supply chain, protecting food from dirt, chemical contaminants and microorganisms, and helping to maintain food quality during transport and storage. Much of this packaging relies on modern polymeric materials, which have been developed to help control the exposure of products to light, oxygen and moisture. These have the benefits of being lightweight, cost-effective, reusable, recyclable and resistant to chemical and physical damage. Although traditional polymeric materials can fulfill many of these requirements, efforts continue to maintain or improve packaging performance while reducing the use of raw materials, waste and costs. The use of nanotechnology to produce nanocomposite materials has great promise to improve the characteristics of food packaging, but many of the products are still in their infancy. Only a relatively small number of nanoenabled products have entered the market and many, but not all, occupy niche markets. This chapter briefly describes the areas where nanomaterials have been used in research and commercial products to improve mechanical and barrier properties and to create active and intelligent packaging materials. It also addresses the regulation of nanomaterials in food contact applications and migration when evaluating the safety of these materials.

Fabrication and characterization of novel semolina-based antimicrobial films derived from the combination of ZnO nanorods and nanokaolin

This study aimed to provide novel biopolymer-based antimicrobial films as food packaging that may assist in reducing environmental pollution caused by the accumulation of synthetic food packaging. The blend of ZnO nanorods (ZnO-nr) and nanokaolin in different ratios (1:4, 2:3, 3:2 and 4:1) was incorporated into semolina, and nanocomposite films were prepared using solvent casting. The resulting films were characterized through field-emission scanning electron microscopy and X-ray diffraction. The mechanical, optical, physical, and antimicrobial properties of the films were also analyzed. The water vapor permeability of the films decreased with increasing ZnO-nr percentage, but their tensile strength and modulus of elasticity increased with increasing nanokaolin percentage. The UV transmittance of the semolina films were greatly influenced by an increase in the amount of ZnO-nr. The addition of ZnO-nr: nanokaolin at all ratios (except 1:4) into semolina reduced UV transmission to almost 0%. Furthermore, the ZnO-nr/nanokaolin/semolina films exhibited a strong antimicrobial activity against Staphylococcus aureus. These properties suggest that the combination of ZnO-nr and nanokaolin are potential fillers in semolina-based films to be used as active packaging for food and pharmaceuticals.

Preparation and characterization of agar-based nanocomposite films reinforced with bimetallic (Ag-Cu) alloy nanoparticles

Agar-based active nanocomposite films were prepared by incorporating silver-copper (Ag-Cu) alloy nanoparticles (NPs) (0.5-4wt%) into glycerol plasticized agar solution. Thermo-mechanical, morphological, structural, and optical properties of the nanocomposite films were characterized by texture analyzer, differential scanning calorimetry (DSC), scanning electron microscope (SEM), X-ray diffraction (XRD), Fourier transforms infrared (FTIR) spectroscopy, and surface color measurement. Tensile strength and the melting temperature of the film increased linearly with NPs loading concentration. Color, transparency and UV barrier properties of agar films were influenced by the reinforcement of Ag-Cu NPs. XRD analysis confirmed the crystalline structure of the Agar/Ag-Cu nanocomposite films, whereas the smoothness and the homogeneity of film surface strongly reduced as observed through the SEM. The nanocomposite films exhibited a profound antibacterial activity against both Gram-positive (Listeria monocytogenes) and Gram-negative (Salmonella enterica sv typhimurium) bacteria. Overall, the agar nanocomposite films could be used as packaging material for food preservation by controlling foodborne pathogens and spoilage bacteria.

Characterization of chitosan-nanoclay bionanocomposite active films containing milk thistle extract

Nowadays, bio-based and antioxidant active packaging is attracting significant attention as one of the preferred emerging technologies to prevent sensitive oxidation of foods. In this study, chitosan/nanoclay nanocomposite active films containing three different levels of sodium montmorillonite (MMT) (1, 3 and 5% w/w based on chitosan) and Silybum marianum L. extract (SME) (0.5, 1 and 1.5% v/v) were prepared. The obtained films were characterized in terms of structural, thermal, mechanical, and barrier properties as well as antioxidant behavior. X-ray diffraction patterns confirmed the exfoliated dispersion form of MMT nanolayers. Scanning electron microscopy images showed an increase in films' surface roughness by the addition of MMT. The results indicated that water vapor permeability and solubility of films reduced significantly (p<0.05) by incorporation of MMT and SME. The mechanical and optical properties of films were significantly affected by the content of MMT and SME (p<0.05). Antioxidant properties of the films also were improved by SME incorporation, suggesting that the formulated bionanocomposites could be considered as a promising antioxidant active packaging material.

Modification of functional properties of pullulan-whey protein bionanocomposite films with nanoclay

In this study, biodegradable nanocomposite film composed of pullulan - whey protein isolate (WPI) - montmorillonite (MMT) were developed and characterized as a function of incorporating various amounts of MMT nanoparticles (0, 1, 3 and 5 % wt). Results showed that the water-vapor permeability, moisture content, moisture absorption and water solubility decreased when the nano-MMT content was increased. Tensile strength improved and elongation at break simultaneously decreased with increasing MMT content. The glass transition temperature (Tg(and melting-point temperature (Tm) increased with increasing nano-MMT content. Scanning electron microscope (SEM) and X-ray diffraction (XRD) analysis revealed uniform distribution of MMT into the polymer matrix. Atomic force microscopy (AFM) showed enhancement of films' roughness with increasing MMT content.

Preparation and characterization of bionanocomposite films reinforced with nano kaolin

Effects of nano-kaolin incorporation into semolina films on the physical, mechanical, thermal, barrier and antimicrobial properties of the resulting bio-nanocomposite films were investigated. The properties included crystal structure (by X-ray diffraction), mechanical resistance, color, Fourier transform infrared spectra, decomposition temperature, water-vapor permeability (WVP), oxygen permeability (OP), and antimicrobial activity against Staphylococcus aureus and Escherichia coli. Kaolin was incorporated into biofilms at various amounts (1, 2, 3, 4, and 5 %, w/w total solid). All films were plasticized with 50 % (w/w total solid) combination of sorbitol/glycerol at 3:1 ratio. The incorporation of nanokaolin into semolina films decreased OP and WVP. The moisture content and water solubility of the films were found to decrease by nanokaolin reinforcement, and mechanical properties of films were improved by increasing nanokaolin concentration. Tensile strength and Young's modulus increased from 3.41 to 5.44 MPa and from 63.12 to 136.18, respectively, and elongation-at-break decreased. The films did not exhibit UV absorption. In conclusion, nanokaolin incorporation enhanced the barrier and mechanical properties of semolina films, indicating the potential application of these bio-nanocomposites in food-product packaging.

Nanocomposite films based on cellulose acetate/polyethylene glycol/modified montmorillonite as nontoxic active packaging material

Nontoxic biodegradable nanocomposite as active packaging applications.

Synthesis of a self-healable and pH responsive hydrogel based on an ionic polymer/clay nanocomposite

This investigation reports the preparation of a pH responsive self-healing nanocomposite hydrogel based on ionic polymer and organically modified montmorillonite (OMMT) clay.

Cross-Linking Poly(lactic acid) Film Surface by Neutral Hyperthermal Hydrogen Molecule Bombardment

Constructing a dense cross-linking layer on a polymer film surface is a good way to improve the water resistance of poly(lactic acid) (PLA). However, conventional plasma treatments have failed to achieve the aim as a result of the unavoidable surface damage arising from the charged species caused by the uncontrolled high energy coming from colliding ions and electrons. In this work, we report a modified plasma method called hyperthermal hydrogen-induced cross-linking (HHIC) technology to construct a dense cross-linking layer on PLA film surfaces. This method produces energy-controlled neutral hyperthermal hydrogen, which selectively cleaves C-H bonds by molecule collision from the PLA film without breaking other bonds (e.g., C-C bonds in the polymer backbone), and results in subsequent cross-linking of the carbon radicals generated from the organic molecules. The formation of a dense cross-linking layer can serve as a barrier layer to significantly improve both the hydrophobicity and water vapor barrier property of the PLA film. Because of the advantage of selective cleavage of C-H bonds by HHIC treatment, the original physical properties (e.g., mechanical strength and light transmittance) of the PLA films are well-preserved.

Pomegranate peel pectin films as affected by montmorillonite

The industrial production of pomegranate juice has been favored by its alleged health benefits derived from its antioxidant properties. The processing of pomegranate juice involves squeezing juice from the fruit with the seeds and the peels together, leaving a pomace consisting of approximately 73 wt% peels. In this study, pectin was extracted from pomegranate peels, and used to produce films with different contents of montmorillonite (MMT) as a nanoreinforcement material. The nanoreinforcement improved the tensile strength and modulus of films when added at up to 6 wt%, while the further addition of MMT (to 8 wt%) reduced the reinforcement effect, probably because of dispersion problems. The elongation was decreased with increasing MMT concentrations. The water vapor permeability decreased with increasing MMT contents up to 8 wt% MMT, indicating that the increased tortuosity of the permeant path was effective on barrier properties of the film.

Studies on methylcellulose/pectin/montmorillonite nanocomposite films and their application possibilities

Films based on methylcellulose (MC) and pectin (PEC) of different ratios were prepared. MC/PEC (90:10) (MP10) gave the best results in terms of mechanical properties. Sodium montmorillonite (MMT) (1, 3 and 5 wt%) was incorporated in the MP10 matrix. The resulting films were characterized by X-ray diffraction and transmission electron microscopy, and it was found that nanocomposites were intercalated in nature. Mechanical studies established that addition of 3 wt% MMT gave best results in terms of mechanical properties. However, thermo-gravimetric and dynamic mechanical analysis proved that decomposition and glass transition temperature increased with increasing MMT concentration from 1 to 5 wt%. It was also observed that moisture absorption and water vapor permeability studies gave best result in the case of 3 wt% MMT. Optical clarity of the nanocomposite films was not much affected with loading of MMT. In vitro drug release studies showed that MC/PEC/MMT based films can be used for controlled transdermal drug delivery applications.

Nanoclay as Anti-Blistering Agent in Polyester Based Coating: Effect of Sea Water and Distilled Water Exposure

This study was conducted to investigate the effect of nanoclay on hardness, pull off and blistering effect of polyester based coating. Polyester coat, nanoclay and hardener (MEKP) were mixed and mechanically stirred for one hour at ambient temperature at a shear rate of 1000 rpm. Prepared coating was then applied on the surface of plywood for the characterization of the hardness and pull off strength and for the observation of blistering effect towards sea and distilled water. As a result, 6% nanoclay loading gives better hardness strength which is 65% increment from unmodified polyester. However, the pull off strength shows that 2% of nanoclay loading gives higher strength among others with 114% increment compared to unmodified polyester coating. Blister was mostly observed at samples without nanoclay loading for both sea water and distilled water. While the less blistering effect was present at 2% nanoclay loading for sea water and 4% nanoclay loading for distilled water. The presence of nanoclay within the coating improves its bonding ability and the decreasing the micro space within the polymer. Blistering effect for highest and lowest frequency was observed by electron scanning microscope (SEM).

Characterization of the new biodegradable WPI/clay nanocomposite films based on kefiran exopolysaccharide

Physico-mechanical, thermal and structural characteristics of nanocomposite film composed of kefiran-whey protein isolate (WPI)-montmorillonite (MMT; 1, 3 and 5 % w/w) were studied. Incorporation of MMT significantly affected the mechanical attributes of the kefiran-WPI films. The tensile strength and Young's modulus increased and the percentage of elongation at break decreased as the MMT content increased. Moisture content, moisture absorption and water solubility decreased as the MMT concentration increased. Differential scanning calorimetry indicated that the glass transition temperature for kefiran-WPI film was -12.5 °C and was noticeably affected by an increase in MMT. X-ray diffraction analysis showed formation of an exfoliated structure with the addition of small amounts of MMT to the kefiran-WPI matrix. Intercalation and some exfoliation occurred up to 5 % (wt) increase in MMT. Scanning electron microscopy demonstrated ideal dispersion for MMT nanoparticles into the structure of the bio-nanocomposite films.