Gas permeation parameters of mixed matrix membranes based on the polymer of intrinsic microporosity PIM-1 and the zeolitic imidazolate framework ZIF-8

Simple Fabrication Method for Mixed Matrix Membranes with in Situ MOF Growth for Gas Separation

Metal organic framework (MOF)/polymer composite membranes are of interest for gas separations, as they often have performance that exceeds the neat polymer. However, traditional composite membranes, known as mixed matrix membranes (MMMs), can have complex and time-consuming preparation procedures. The MOF and polymer are traditionally prepared separately and require priming and mixing to ensure uniform distribution of particles and compatibility of the polymer-particle interface. In this study, we reduce the number of steps using an in situ MOF growth strategy. Herein, MMMs are prepared by growing MOF (UiO-66) in situ within a Matrimid polymer matrix while simultaneously curing the matrix. The gas separation performance for MMMs, prepared using this approach, was evaluated for the CO₂/N₂ separation and compared with MMMs made using the traditional postsynthesis mixing. It was found that MMMs prepared using both the in situ MOF growth strategy and by traditional postsynthesis mixing are equivalent in performance. However, using the in situ MOF growth allows for a simpler, faster, and potentially more economical fabrication alternative for MMMs.

Recent progress and challenges in membrane-based O2/N2 separation

Compared with current conventional technologies, oxygen/nitrogen (O2/N2) separation using membrane offers numerous advantages, especially in terms of energy consumption, footprint, and capital cost. However, low product purity still becomes the major challenge for commercialization of membrane-based technologies. Therefore, numerous studies on membrane development have been conducted to improve both membrane properties and separation performance. Various materials have been developed to obtain membranes with high O2 permeability and high O2/N2 selectivity, including polymer, inorganic, and polymer-inorganic composite materials. The results showed that most of the polymer membranes are suitable for production of low to moderate purity O2 and for production of high-purity N2. Meanwhile, perovskite membrane can be used to produce a high-purity oxygen. Furthermore, the developments of O2/N2 separation using membrane broaden the applications of oxygen enrichment for oxy-combustion, gasification, desulfurization, and intensification of air oxidation reactions, while nitrogen enrichment is also important for manufacturing pressure-sensitive adhesive and storing and handling free-radical polymerization monomers.

High-performance nanocomposite membranes realized by efficient molecular sieving with CuBDC nanosheets

Two-dimensional (2-D) CuBDC nanosheets (ns-CuBDC) with high-aspect-ratios were deliberately paired with polymers possessing high free volumes to fabricate high performance gas separation membranes. Owing to the molecular sieving effect of the filler, a small ns-CuBDC loading (2-4 wt%) could significantly improve the CO₂/CH₄ selectivities of membranes, resulting in performances that surpass the upper bound limit for polymer membranes.

Understanding the origins of metal-organic framework/polymer compatibility

The microscopic interfacial structures for a series of metal-organic framework/polymer composites consisting of the Zr-based UiO-66 coupled with different polymers are systematically explored by applying a computational methodology that integrates density functional theory calculations and force field-based molecular dynamics simulations. These predictions are correlated with experimental findings to unravel the structure-compatibility relationship of the MOF/polymer pairs. The relative contributions of the intermolecular MOF/polymer interactions and the flexibility/rigidity of the polymer with respect to the microscopic structure of the interface are rationalized, and their impact on the compatibility of the two components in the resulting composite is discussed. The most compatible pairs among those investigated involve more flexible polymers, i.e. polyvinylidene fluoride (PVDF) and polyethylene glycol (PEG). These polymers exhibit an enhanced contact surface, due to a better adaptation of their configuration to the MOF surface. In these cases, the irregularities at the MOF surface are filled by the polymer, and even some penetration of the terminal groups of the polymer into the pores of the MOF can be observed. As a result, the affinity between the MOF and the polymer is very high; however, the pores of the MOF may be sterically blocked due to the strong MOF/polymer interactions, as evidenced by UiO-66/PEG composites. In contrast, composites involving polymers that exhibit higher rigidity, such as the polymer of intrinsic microporosity-1 (PIM-1) or polystyrene (PS), present interfacial microvoids that contribute to a decrease in the contact surface between the two components, thus reducing the MOF/polymer affinity.

Mixed Matrix Membranes of Boron Icosahedron and Polymers of Intrinsic Microporosity (PIM-1) for Gas Separation

This work reports on the preparation and gas transport performance of mixed matrix membranes (MMMs) based on the polymer of intrinsic microporosity (PIM-1) and potassium dodecahydrododecaborate (K₂B₁₂H₁₂) as inorganic particles (IPs). The effect of IP loading on the gas separation performance of these MMMs was investigated by varying the IP content (2.5, 5, 10 and 20 wt %) in a PIM-1 polymer matrix. The derived MMMs were characterized by scanning electron microscopy (SEM), thermogravimetric analysis (TGA), single gas permeation tests and sorption measurement. The PIM1/K₂B₁₂H₁₂ MMMs show good dispersion of the IPs (from 2.5 to 10 wt %) in the polymer matrix. The gas permeability of PIM1/K₂B₁₂H₁₂ MMMs increases as the loading of IPs increases (up to 10 wt %) without sacrificing permselectivity. The sorption isotherm in PIM-1 and PIM1/K₂B₁₂H₁₂ MMMs demonstrate typical dual-mode sorption behaviors for the gases CO₂ and CH₄.

Nanoparticles Embedded in Amphiphilic Membranes for Carbon Dioxide Separation and Dehumidification

Polymers containing ethylene oxide (EO) groups have gained significant interest as the EO groups have favorable interactions with polar molecules such as H₂ O, quadrupolar molecules such as CO₂ , and metal ions. However, the main challenges of poly(ethylene oxide) (PEO) membranes are their weak mechanical properties and high crystallinity nature. The amphiphilic copolymer made from PEO terephthalate and poly(butylene terephthalate) (PEOT/PBT) comprises both hydrophilic and hydrophobic segments. The hydrophilic PEOT segment is thermosensitive, which facilities gas transports whereas the hydrophobic PBT segment is rigid, which provides mechanical robustness. This work demonstrates a new strategy to design amphiphilic mixed matrix membranes (MMMs) by incorporating zeolitic imidazolate framework, ZIF-71, into the PEOT/PBT copolymer. The resultant membrane shows an enhanced CO₂ permeability with an ideal CO₂ /N₂ selectivity surpassing the original PEOT/PBT and Robeson's Upper bound line. The nanoparticles-embedded amphiphilic membranes exhibit characteristics of high transparency and mechanical robustness. Mechanically strong composite hollow fiber membranes consisting of PEOT/PBT/ZIF-71 as the selective layer were also prepared. The resultant hollow fibers possess an excellent CO₂ permeance of 131 GPU (gas permeation units), CO₂ /N₂ selectivity of 52.6, H₂ O permeance of 9300 GPU and H₂ O/N₂ selectivity of 3700, showing great potential for industrial CO₂ capture and dehumidification.

Stepwise observation and quantification and mixed matrix membrane separation of CO2 within a hydroxy-decorated porous host

The identification of preferred binding domains within a host structure provides important insights into the function of materials. State-of-the-art reports mostly focus on crystallographic studies of empty and single component guest-loaded host structures to determine the location of guests. However, measurements of material properties (e.g., adsorption and breakthrough of substrates) are usually performed for a wide range of pressure (guest coverage) and/or using multi-component gas mixtures. Here we report the development of a multifunctional gas dosing system for use in X-ray powder diffraction studies on Beamline I11 at Diamond Light Source. This facility is fully automated and enables in situ crystallographic studies of host structures under (i) unlimited target gas loadings and (ii) loading of multi-component gas mixtures. A proof-of-concept study was conducted on a hydroxyl-decorated porous material MFM-300(VIII) under (i) five different CO2 pressures covering the isotherm range and (ii) the loading of equimolar mixtures of CO2/N2. The study has successfully captured the structural dynamics underpinning CO2 uptake as a function of surface coverage. Moreover, MFM-300(VIII) was incorporated in a mixed matrix membrane (MMM) with PIM-1 in order to evaluate the CO2/N2 separation potential of this material. Gas permeation measurements on the MMM show a great improvement over the bare PIM-1 polymer for CO2/N2 separation based on the ideal selectivity.

Nanoscale tailor-made membranes for precise and rapid molecular sieve separation

The precise and rapid separation of different molecules from aqueous, organic solutions and gas mixtures is critical to many technologies in the context of resource-saving and sustainable development. The strength of membrane-based technologies is well recognized and they are extensively applied as cost-effective, highly efficient separation techniques. Currently, empirical-based approaches, lacking an accurate nanoscale control, are used to prepare the most advanced membranes. In contrast, nanoscale control renders the membrane molecular specificity (sub-2 nm) necessary for efficient and rapid molecular separation. Therefore, as a growing trend in membrane technology, the field of nanoscale tailor-made membranes is highlighted in this review. An in-depth analysis of the latest advances in tailor-made membranes for precise and rapid molecule sieving is given, along with an outlook to future perspectives of such membranes. Special attention is paid to the established processing strategies, as well as the application of molecular dynamics (MD) simulation in nanoporous membrane design. This review will provide useful guidelines for future research in the development of nanoscale tailor-made membranes with a precise and rapid molecular sieve separation property.

Structure-diffusion relationship of polymer membranes with different texture

Two-dimensional diffusion in heterogenic composite membranes, i.e., materials comprising polymer with dispersed inorganic fillers, composed of ethylcellulose and magnetic powder is studied. In the experimental part, the morphology of membranes is described by the following characteristics: the amount of polymer matrix, the fractal dimension of polymer matrix, the average size of polymer matrix domains, the average number of obstacles in the proximity of each polymer matrix pixel. The simulation work concentrates on the motion of a particle in the membrane environment. The focus is set on the relationship between membranes morphology characterized by polymer matrix density, its fractal dimension, the average size of domains, and the average number of near obstacles and the characteristics of diffusive transport in them. The comparison of diffusion driven by Gaussian random walk and Lévy flights shows that the effective diffusion exponent at long time limits is subdiffusive and it does not depend on the details of the underlying random process causing diffusion. The analysis of the parameters describing the membrane structure shows that the most important factor for the diffusion character is the average size of a domain penetrated by diffusing particles. The presented results may be used in the design and preparation of membrane structures with specific diffusion properties.

Synthesis and Transport Properties of Novel MOF/PIM-1/MOF Sandwich Membranes for Gas Separation

Metal-organic frameworks (MOFs) were supported on polymer membrane substrates for the fabrication of composite polymer membranes based on unmodified and modified polymer of intrinsic microporosity (PIM-1). Layers of two different MOFs, zeolitic imidazolate framework-8 (ZIF-8) and Copper benzene tricarboxylate ((HKUST-1), were grown onto neat PIM-1, amide surface-modified PIM-1 and hexamethylenediamine (HMDA) -modified PIM-1. The surface-grown crystalline MOFs were characterized by a combination of several techniques, including powder X-ray diffraction, infrared spectroscopy and scanning electron microscopy to investigate the film morphology on the neat and modified PIM-1 membranes. The pure gas permeabilities of He, H₂, O₂, N₂, CH₄, CO₂ were studied to understand the effect of the surface modification on the basic transport properties and evaluate the potential use of these membranes for industrially relevant gas separations. The pure gas transport was discussed in terms of permeability and selectivity, highlighting the effect of the MOF growth on the diffusion coefficients of the gas in the new composite polymer membranes. The results confirm that the growth of MOFs on polymer membranes can enhance the selectivity of the appropriately functionalized PIM-1, without a dramatic decrease of the permeability.

Trends and challenges for microporous polymers

Recent trends and challenges for the emerging materials class of microporous polymers are reviewed. See the main article for graphical abstract image credits.

Facile synthesis of Cu3(BTC)2/cellulose acetate mixed matrix membranes and their catalytic applications in continuous flow process

The Cu₃(BTC)₂/cellulose acetate mixed matrix membranes were fabricated for the acetalization of aldehydes.

Mechanical characterisation of polymer of intrinsic microporosity PIM-1 for hydrogen storage applications

Polymers of intrinsic microporosity (PIMs) are currently attracting interest due to their unusual combination of high surface areas and capability to be processed into free-standing films. However, there has been little published work with regards to their physical and mechanical properties. In this paper, detailed characterisation of PIM-1 was performed by considering its chemical, gas adsorption and mechanical properties. The polymer was cast into films, and characterised in terms of their hydrogen adsorption at -196 °C up to much higher pressures (17 MPa) than previously reported (2 MPa), demonstrating the maximum excess adsorbed capacity of the material and its uptake behaviour in higher pressure regimes. The measured tensile strength of the polymer film was 31 MPa with a Young's modulus of 1.26 GPa, whereas the average storage modulus exceeded 960 MPa. The failure strain of the material was 4.4%. It was found that the film is thermally stable at low temperatures, down to -150 °C, and decomposition of the material occurs at 350 °C. These results suggest that PIM-1 has sufficient elasticity to withstand the elastic deformations occurring within state-of-the-art high-pressure hydrogen storage tanks and sufficient thermal stability to be applied at the range of temperatures necessary for gas storage applications.

Toward an Understanding of the Microstructure and Interfacial Properties of PIMs/ZIF-8 Mixed Matrix Membranes

A study integrating advanced experimental and modeling tools was undertaken to characterize the microstructural and interfacial properties of mixed matrix membranes (MMMs) composed of the zeolitic imidazolate framework ZIF-8 nanoparticles (NPs) and two polymers of intrinsic microporosity (PIM-1 and PIM-EA-TB). Analysis probed both the initial ZIF-8/PIM-1 colloidal suspensions and the final hybrid membranes. By combination of dynamic light scattering (DLS) and transmission electron microscopy (TEM) analytical and imaging techniques with small-angle X-ray scattering (SAXS), the colloidal suspensions were shown to consist mainly of two distinct kinds of particles, namely, polymer aggregates of about 200 nm in diameter and densely packed ZIF-8-NP aggregates of a few 100 nm in diameter with a 3 nm thick polymer top-layer. Such aggregates are likely to impart the granular texture of ZIF-8/PIMs MMMs as shown by SEM-XEDS analysis. At the molecular scale, modeling studies showed that the surface coverage of ZIF-8 NPs by both polymers appears not to be optimal with the presence of microvoids at the interfaces that indicates only a moderate compatibility between the polymer and ZIF-8. This study shows that the microstructure of MMMs results from a complex interplay between the ZIF-8/PIM compatibility, solvent, surface chemistry of the ZIF-8 NPs, and the physicochemical properties of the polymers such as molecular structure and rigidity.