Approaches for Understanding and Controlling Interfacial Effects in Oxide-Supported Metal Catalysts

Engineering Nanoscale Interfaces of Metal/Oxide Nanowires to Control Catalytic Activity

The interfacial effect between a metal catalyst and its various supporting transition metal oxides on the catalytic activity of heterogeneous catalysis has been extensively explored; engineering interfacial sites of metal supported on metal oxide has been found to influence catalytic performance. Here, we investigate the interfacial effect of Pt nanowires (NWs) vertically and alternatingly stacked with titanium dioxide (TiO₂) or cobalt monoxide (CoO) NWs, which exhibit a strong metal-support interaction under carbon monoxide (CO) oxidation. High-resolution nanotransfer printing based on nanoscale pattern replication and e-beam evaporation were utilized to obtain the Pt NWs cross-stacked on the CoO or TiO₂ NW on the silicon dioxide (SiO₂) substrate with varying numbers of nanowires. The morphology and interfacial area were precisely determined by means of atomic force microscopy and scanning electron microscopy. The cross-stacked Pt/TiO₂ NW and Pt/CoO NW catalysts were estimated with CO oxidation under 40 Torr CO and 100 Torr O₂ from 200 to 240 °C. Higher catalytic activity was found on the Pt/CoO NW catalyst than on Pt/TiO₂ NWs and Pt NWs, which indicates the significance of nanoscale metal-oxide interfaces. As the number of nanowire layers increased, the catalytic activity became saturated. Our study demonstrates the interfacial role of nanoscale metal-oxide interfaces under CO oxidation, which has intriguing applications in the smart design of catalytic materials.

Insights into Spectator-Directed Catalysis: CO Adsorption on Amine-Capped Platinum Nanoparticles on Oxide Supports

Introducing spectator molecules to the surface of supported noble metal nanoparticles is an innovative approach to improve the selectivity of heterogeneous catalysts. Colloidal synthesis of the nanoparticles allows researchers to select the spectator and the nanoparticle size, as well as the subsequent particle loading on different supports under well-defined conditions. However, understanding the interplay of the various effects that spectators can have on the catalytic properties of metal surfaces still requires further development. In this work, dodecylamine (DDA) is used to develop insights into the influence of spectator species on the chemical properties of 1.4-3.7 nm colloidal Pt nanoparticles on different supports (powders of Al₂O₃, ZnO, and TiO₂). DDA deposition results in two chemically distinct spectator species on the Pt surface depending on temperature, as evidenced from X-ray photoelectron spectroscopy (XPS). DDA selectively blocks terrace sites on the Pt nanoparticles at room temperature, as apparent from diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) with CO as a surface-sensitive probe molecule. The electron donor effect of the amine group in DDA influences the electron densities of the accessible lower coordinated, reactive Pt adsorption sites as indicated from spectral shifts in DRIFTS and XPS. Furthermore, DDA suppresses CO-induced surface reconstruction of the Pt surface and metal-support interactions, although these effects depend on temperature and support composition. Therefore, spectators may be used to adjust the nature of metal nanoparticle-oxidic support interactions. The experimental findings and mechanistic explanations are supported by density functional theory calculations. These results may build a platform in understanding the fundamental properties of amine spectators in Pt-based catalysis, activating specific sites, enhancing site selectivity, acting as sensors, and directing the metal-support interaction.

Surrounded catalysts prepared by ion-exchange inverse loading

The supported catalyst featuring highly dispersed active phase on support is the most important kind of industrial catalyst. Extensive research has demonstrated the critical role (in catalysis) of the interfacial interaction/perimeter sites between the active phase and support. However, the supported catalyst prepared by traditional methods generally presents low interface density because of limit contact area. Here, an ion-exchange inverse loading (IEIL) method has been developed, in which the precursor of support is controllably deposited onto the precursor of active phase by ion-exchange reaction, leading to an active core surrounded (by support) catalyst with various structures. The unique surrounded structure presents not only high interface density and mutually changed interface but also high stability due to the physical isolation of active phase, revealing superior catalytic performances to the traditional supported catalysts, suggesting the great potential of this new surrounded catalyst as the upgrade of supported catalyst in heterogeneous catalysis.

Recycling of CO2 by Hydrogenation of Carbonate Derivatives to Methanol: Tuning Copper-Oxide Promotion Effects in Supported Catalysts

The selective hydrogenation of organic carbonates to methanol is a relevant transformation to realize flexible processes for the recycling of waste CO₂ with renewable H₂ mediated by condensed carbon dioxide surrogates. Oxide-supported copper nanoparticles are promising solid catalysts for this selective hydrogenation. However, essential for their optimization is to rationalize the prominent impact of the oxide support on performance. Herein, the role of Lewis acid centers, exposed on the oxide support at the periphery of the Cu nanoparticles, was systematically assessed. For the hydrogenation of propylene carbonate, as a model cyclic carbonate, the conversion rate, the apparent activation energy, and the selectivity to methanol correlate with the Lewis acidity of the coordinatively unsaturated cationic sites exposed on the oxide support. Lewis sites of markedly low and high electron-withdrawing character promote unselective decarbonylation and decarboxylation reaction pathways, respectively. Supports exposing Lewis sites of intermediate acidity maximize the selectivity to methanol while inhibiting acid-catalyzed secondary reactions of the propanediol product, and thus enable its recovery in cyclic processes of CO₂ hydrogenation mediated by condensed carbonate derivatives. These findings help rationalize metal-support promotion effects that determine the performance of supported metal nanoparticles in this and other selective hydrogenation reactions of significance in the context of sustainable chemistry.

Water Poisons H2 Activation at the Au-TiO2 Interface by Slowing Proton and Electron Transfer between Au and Titania

Understanding the dynamic changes at the active site during catalysis is a fundamental challenge that promises to improve catalytic properties. While performing Arrhenius studies during H₂ oxidation over Au/TiO₂ catalysts, we found different apparent activation energies (E_app) depending on the feedwater pressure. This is partially attributed to changing numbers of metal-support interface (MSI) sites as water coverage changes with temperature. Constant water coverage studies showed two kinetic regimes: fast heterolytic H₂ activation directly at the MSI (E_app ∼ 25 kJ/mol) and significantly slower heterolytic H₂ activation mediated by water (E_app ∼ 45 kJ/mol). The two regimes had significantly different kinetics, suggesting a complicated mechanism of water poisoning. Density functional theory (DFT) showed water has minor effects on the reaction thermodynamics, primarily attributable to intrinsic differences in surface reactivity of different Au sites in the DFT model. The DFT model suggested significant surface restructuring of the TiO₂ support during heterolytic H₂ adsorption; evidence for this phenomenon was observed during in situ infrared spectroscopy experiments. A monolayer of water on the hydroxylated TiO₂ surface increased the H₂ dissociation activation barrier by ∼0.2 eV, in good agreement the difference in experimentally measured values. DFT calculations suggested H₂ activation goes through a proton-coupled electron-transfer-like mechanism. During proton transfer to a basic support hydroxyl group, electron density is distributed through the gold nanorod and partially localized on the protonated support hydroxyl group. Water slows H₂ activation by slowing this H⁺ transfer, forcing negative charge buildup on the Au and increasing the transition state energy.

Influence of patch size and chemistry on the catalytic activity of patchy hybrid nonwovens

In this work, we provide a detailed study on the influence of patch size and chemistry on the catalytic activity of patchy hybrid nonwovens in the gold nanoparticle (Au NP) catalysed alcoholysis of dimethylphenylsilane in n-butanol. The nonwovens were produced by coaxial electrospinning, employing a polystyrene solution as the core and a dispersion of spherical or worm-like patchy micelles with functional, amino group-bearing patches (dimethyl and diisopropyl amino groups as anchor groups for Au NP) as the shell. Subsequent loading by dipping into a dispersion of preformed Au NPs yields the patchy hybrid nonwovens. In terms of NP stabilization, i.e., preventing agglomeration, worm-like micelles with poly(N,N-dimethylaminoethyl methacrylamide) (PDMA) patches are most efficient. Kinetic studies employing an extended 1^st order kinetics model, which includes the observed induction periods, revealed a strong dependence on the accessibility of the Au NPs' surface to the reactants. The accessibility is controlled by the swellability of the functional patches in n-butanol, which depends on both patch chemistry and size. As a result, significantly longer induction (t _ind) and reaction (t _R) times were observed for the 1^st catalysis cycles in comparison to the 10^th cycles and nonwovens with more polar PDMA patches show a significantly lower t _R in the 1^st catalysis cycle. Thus, the unique patchy surface structure allows tailoring the properties of this "tea-bag"-like catalyst system in terms of NP stabilization and catalytic performance, which resulted in a significant reduction of t _R to about 4 h for an optimized system.

Understanding the effect of interfacial interaction on metal/metal oxide electrocatalysts for hydrogen evolution and hydrogen oxidation reactions on the basis of first-principles calculations

Interfacial M–O and M–TM interactions of M/TMO contribute differently to the surface properties and HER/HOR pathway.

Pt-Ligand single-atom catalysts: tuning activity by oxide support defect density

Metal–ligand coordination stabilizes single atom Pt on pristine and defective TiO₂ supports to impact local coordination and catalytic hydrosilylation activity.

Unravelling the Different Reaction Pathways for Low Temperature CO Oxidation on Pt/CeO2 and Pt/Al2O3 by Spatially Resolved Structure-Activity Correlations

Spatially resolved operando HERFD-XANES (high energy resolution fluorescence detected X-ray absorption near edge structure) complemented by CO concentration gradient profiles along the catalyst bed (SpaciPro) was used to identify the dominant reaction paths for the low and high temperature CO oxidation on Pt/CeO₂ and Pt/Al₂O₃. At low temperatures, features associated with CO adsorption on Pt were found for both catalysts. During the oxidation reaction light-off, the evolution of the spectral and catalytic profile diverged along the catalyst bed. The CO oxidation rate was high on Pt/CeO₂ from the beginning of the catalyst bed with CO being adsorbed on Pt, whereas low CO conversion due to strong CO poisoning was found on Pt/Al₂O₃. This correlation of the CO concentration gradient with unique insight by HERFD-XANES gave direct proof of the crucial contribution of the Pt-CeO₂ perimeter sites overcoming the CO self-inhibition effect at low temperatures.

New Strategies for the Preparation of Sinter-Resistant Metal-Nanoparticle-Based Catalysts

Supported metal nanoparticles are widely used as catalysts in the industrial production of chemicals, but still suffer from deactivation because of metal leaching and sintering at high temperature. In recent years, serious efforts have been devoted to developing new strategies for stabilizing metal nanoparticles. Recent developments for preparing sinter-resistant metal-nanoparticle catalysts via strong metal-support interactions, encapsulation with oxide or carbon layers and within mesoporous materials, and fixation in zeolite crystals, are briefly summarized. Furthermore, the current challenges and future perspectives for the preparation of highly efficient and extraordinarily stable metal-nanoparticle-based catalysts, and suggestions regarding the mechanisms involved in sinter resistance, are proposed.

Unraveling the coordination structure-performance relationship in Pt1/Fe2O3 single-atom catalyst

Heterogeneous single-atom catalyst (SAC) opens a unique entry to establishing structure–performance relationship at the molecular level similar to that in homogeneous catalysis. The challenge lies in manipulating the coordination chemistry of single atoms without changing single-atom dispersion. Here, we develop an efficient synthetic method for SACs by using ethanediamine to chelate Pt cations and then removing the ethanediamine by a rapid thermal treatment (RTT) in inert atmosphere. The coordination chemistry of Pt single atoms on a Fe₂O₃ support is finely tuned by merely adjusting the RTT temperature. With the decrease in Pt-O coordination number, the oxidation state of Pt decreases, and consequently the hydrogenation activity increases to a record level without loss of chemoselectivity. The tunability of the local coordination chemistry, oxidation states of the metal, and the catalytic performance of single atoms reveals the unique role of SACs as a bridge between heterogeneous and homogeneous catalysis.

In single-atom catalysts (SACs), little is known about how the coordination structure of single atoms affects the catalytic performance. Here, the authors discover that in Pt₁/Fe₂O₃ SAC, the coordination number of the first shell Pt-O is well correlated with the Pt electronic property and the hydrogenation activity.

Control of Catalytic Activity of Nano-Au through Tailoring the Fermi Level of Support

The catalytic properties of nanometals are strongly dependent on their electronic states which, are influenced by the interaction with the supports. However, a precise manipulation of the electronic interaction is lacking, and the nature of the interaction is still ambiguous. Herein, using Au/ZnFe_x Co_{2- x} O₄ (x = 0-2) as a model system with continuously tuned Fermi levels of supports, the electronic structure of the Au catalyst can be precisely controlled by changing the Fermi level of the support, which arises from the charge redistribution between the two phases. A higher Fermi level of ZnFe₂ O₄ support makes nano-Au negatively charged and thus facilitates the oxidation of CO, and in contrast, a lower Fermi level of ZnCo₂ O₄ support makes nano-Au positively charged and is preferential to the oxidation of benzyl alcohol. This work represents a solid step towards exploration of advanced catalysts with deliberate design of electronic structure and catalytic properties.

CeO2(111) electronic reducibility tuned by ultra-small supported bimetallic Pt-Cu clusters

Controlling Ce4+ to Ce3+ electronic reducibility in a rare-earth binary oxide such as CeO2 has enormous applications in heterogeneous catalysis, where a profound understanding of reactivity and selectivity at the atomic level is yet to be reached. Thus, in this work we report an extensive DFT-based Basin Hopping global optimization study to find the most stable bimetallic Pt-Cu clusters supported on the CeO2(111) oxide surface, involving up to 5 atoms in size for all compositions. Our PBE+U global optimization calculations indicate a preference for Pt-Cu clusters to adopt 2D planar geometries parallel to the oxide surface, due to the formation of strong metal bonds to oxygen surface sites and charge transfer effects. The calculated adsorption energy values (Eads) for both mono- and bimetallic systems are of the order of 1.79 up to 4.07 eV, implying a strong metal cluster interaction with the oxide surface. Our calculations indicate that at such sub-nanometer sizes, the number of Ce4+ surface atoms reduced to Ce3+ cations is mediated by the amount of Cu atoms within the cluster, reaching a maximum of three Ce3+ for a supported Cu5 cluster. Our computational results have critical implications on the continuous understanding of the strong metal-support interactions over reducible oxides such as CeO2, as well as the advancement of frontier research areas such as heterogeneous single-atom catalysts (SAC) and single-cluster catalysts (SCC).

Metal Nanoclusters: New Paradigm in Catalysis for Water Splitting, Solar and Chemical Energy Conversion

A sustainable future demands innovative breakthroughs in science and technology today, especially in the energy sector. Earth-abundant resources can be explored and used to develop renewable and sustainable resources of energy to meet the ever-increasing global energy demand. Efficient solar-powered conversion systems exploiting inexpensive and robust catalytic materials for the photo- and photo-electro-catalytic water splitting, photovoltaic cells, fuel cells, and usage of waste products (such as CO₂ ) as chemical fuels are appealing solutions. Many electrocatalysts and nanomaterials have been extensively studied in this regard. Low overpotentials, catalytic stability, and accessibility remain major challenges. Metal nanoclusters (NCs, ≤3 nm) with dimensions between molecule and nanoparticles (NPs) are innovative materials in catalysis. They behave like a "superatom" with exciting size- and facet-dependent properties and dynamic intrinsic characteristics. Being an emerging field in recent scientific endeavors, metal NCs are believed to replace the natural photosystem II for the generation of green electrons in a viable way to facilitate the challenging catalytic processes in energy-conversion schemes. This Review aims to discuss metal NCs in terms of their unique physicochemical properties, possible synthetic approaches by wet chemistry, and various applications (mostly recent advances in the electrochemical and photo-electrochemical water splitting cycle and the oxygen reduction reaction in fuel cells). Moreover, the significant role that MNCs play in dye-sensitized solar cells and nanoarrays as a light-harvesting antenna, the electrochemical reduction of CO₂ into fuels, and concluding remarks about the present and future perspectives of MNCs in the frontiers of surface science are also critically reviewed.

Visualizing Formation of Intermetallic PdZn in a Palladium/Zinc Oxide Catalyst: Interfacial Fertilization by PdHx

Controllable synthesis of well-defined supported intermetallic catalysts is desirable because of their unique properties in physical chemistry. To accurately pinpoint the evolution of such materials at an atomic-scale, especially clarification of the initial state under a particular chemical environment, will facilitate rational design and optimal synthesis of such catalysts. The dynamic formation of a ZnO-supported PdZn catalyst is presented, whereby detailed analyses of in situ transmission electron microscopy, electron energy-loss spectroscopy, and in situ X-ray diffraction are combined to form a nanoscale understanding of PdZn phase transitions under realistic catalytic conditions. Remarkably, introduction of atoms (H and Zn in sequence) into the Pd matrix was initially observed. The resultant PdH_x is an intermediate phase in the intermetallic formation process. The evolution of PdH_x in the PdZn catalyst initializes at the PdH_x /ZnO interfaces, and proceeds along the PdH_x ⟨111⟩ direction.

Ultrafine PdOx nanoparticles on spinel oxides by galvanic displacement for catalytic combustion of methane

The excellent catalytic activity of methane combustion over the Pd/NiCo₂O₄ is attributed to ultrafine Pd nanopariticles and a tight Pd-spinel interface obtained by galvanic displacement.

Plasmonic photocatalysis applied to solar fuels

We show the impact of structural, chemical and interfacial features of gold–titania composites on solar and visible photocatalytic gas phase reduction of CO₂ and the specificities of the hot electron-based process.