Recent Developments in the Chemical Recycling of Postconsumer Poly(ethylene terephthalate) Waste

Biocatalytic recycling of polyethylene terephthalate plastic

The global production of plastics made from non-renewable fossil feedstocks has grown more than 20-fold since 1964. While more than eight billion tons of plastics have been produced until today, only a small fraction is currently collected for recycling and large amounts of plastic waste are ending up in landfills and in the oceans. Pollution caused by accumulating plastic waste in the environment has become worldwide a serious problem. Synthetic polyesters such as polyethylene terephthalate (PET) have widespread use in food packaging materials, beverage bottles, coatings and fibres. Recently, it has been shown that post-consumer PET can be hydrolysed by microbial enzymes at mild reaction conditions in aqueous media. In a circular plastics economy, the resulting monomers can be recovered and re-used to manufacture PET products or other chemicals without depleting fossil feedstocks and damaging the environment. The enzymatic degradation of post-consumer plastics thereby represents an innovative, environmentally benign and sustainable alternative to conventional recycling processes. By the construction of powerful biocatalysts employing protein engineering techniques, a biocatalytic recycling of PET can be further developed towards industrial applications. This article is part of a discussion meeting issue 'Science to enable the circular economy'.

Chemical and Electrochemical Recycling of End-Use Poly(ethylene terephthalate) (PET) Plastics in Batch, Microwave and Electrochemical Reactors

This work describes new methods for the chemical recycling of end-use poly(ethylene terephthalate) (PET) in batch, microwave and electrochemical reactors. The reactions are based on basic hydrolysis of the ester moieties in the polymer framework and occur under mild reaction conditions with low-cost reagents. We report end-use PET depolymerization in refluxing methanol with added NaOH with 75% yield of terephthalic acid in batch after 12 h, while yields up to 65% can be observed after only 40 min under microwave irradiation at 85 °C. Using basic conditions produced in the electrochemical reduction of protic solvents, electrolytic experiments have been shown to produce 17% terephthalic acid after 1 h of electrolysis at −2.2 V vs. Ag/AgCl in 50% water/methanol mixtures with NaCl as a supporting electrolyte. The latter method avoids the use of caustic solutions containing high-concentration NaOH at the outset, thus proving the concept for a novel, environmentally benign method for the electrochemical recycling of end-use PET based on low-cost solvents (water and methanol) and reagents (NaCl and electricity).

Formation of bis-benzimidazole and bis-benzoxazole through organocatalytic depolymerization of poly(ethylene terephthalate) and its mechanism

One-pot syntheses of bis-benzimidazole and bis-benzoxazole from poly(ethylene terephthalate) waste bottles were successful through two-step nucleophilic attacks promoted by TBD.

Chemisches Recycling von gemischten Kunststoffabfällen als ergänzender Recyclingpfad zur Erhöhung der Recyclingquote

Kunststoffabfälle, speziell Verpackungsabfälle, liegen oft als Gemische mit hohem Verschmutzungsgrad vor. Die werkstoffliche Verwertung wird dadurch enorm erschwert, da die Sortierung und Reinigung dieser Fraktionen in vielen Fällen nicht ökonomisch sinnvoll oder technisch umsetzbar sind. Um diese Materialströme dennoch rohstofflich rezyklieren zu können, bietet das chemische Recycling eine vielversprechende Methode durch die Rückgewinnung von Einsatzstoffen für die Kunst- und Kraftstoffproduktion sowie für die petrochemische Industrie. Durch das Einwirken von Wärme, Katalysatoren und Lösungsmitteln werden dabei die Polymerketten in kürzere Einheiten bis hin zu Monomeren aufgespalten. Die dabei gewonnenen Kohlenwasserstoffe können dem Stoffkreislauf erneut zugeführt werden, um primäre Ressourcen zu ersetzen. Diese Technologien weisen eine hohe Toleranz gegenüber Störstoffen und Sortenunreinheiten auf und sind deshalb besonders attraktive Optionen für die Verwertung von verunreinigten Verpackungsabfällen. In den letzten 40 Jahren wurden hierzu verschiedene Ansätze zur Solvolyse und Pyrolyse mit und ohne Katalysator verfolgt, die zugrunde liegenden Mechanismen untersucht sowie zahlreiche Reaktorsysteme und Prozesswege entwickelt. Ein Überblick über die chemischen Grundlagen, die entwickelten Verfahren und deren Werdegang gibt Aufschluss über die Chancen und Problematiken des Feedstockrecyclings als ergänzende Maßnahme zum werkstofflichen Recycling. Weiters werden die neuesten Forschungs- und Entwicklungsaktivitäten dargestellt, um den heutigen Entwicklungsstand und zukünftige Trends abzubilden und aufzuzeigen, dass das chemische Recycling eine potente Option zur Rückgewinnung von Rohstoffen und Schonung von Ressourcen darstellt.

Catalytic fast pyrolysis of polyethylene terephthalate plastic for the selective production of terephthalonitrile under ammonia atmosphere

Terephthalonitrile (TPN) was directly produced from polyethylene terephthalate (PET) plastic via catalytic fast pyrolysis with ammonia. The optimal condition for producing TPN was over 1 g γ-Al₂O₃-2 wt% catalyst at 500 °C under carrier gas (50% NH₃ and 50% N₂) with yield of nitriles and TPN of 58.1 and 52.3 C%, respectively. The selectivity of TPN in the nitriles was around 90%. Meanwhile, a bit of aromatics, benzonitrile, acetonitrile were also produced as by-products with the total yields of less than 3 C%. The catalyst deactivated slightly after 5 cycles. Possible reaction routes were proposed and it was found that terephthalic acid, benzoic acid, related esters and amides were the major intermediates from PET to nitriles. Acetonitrile could be produced from acetaldehyde and its corresponding imines. In addition, 32.1 C% TPN with high purity (>95%) was obtained via freezing recrystallization. Catalytic pyrolysis with ammonia process was a promising technology for converting waste PET plastics to TPN. This study provided a new method for producing N-containing chemicals from polyester plastics.

Structure and thermal properties of various alcoholysis products from waste poly(ethylene terephthalate)

Waste polyethylene terephthalate (PET) has been a core member in plastic polluters due to the great amount consumption in food packaging, soft-drink bottles, fibers and films. It is essential to recycle waste PET and alcoholysis is a significant way to accomplish chemical recycling. In this work, three kinds of dihydric alcohols, including neopentyl glycol (NPG), dipropylene glycol (DPG) and poly(propylene glycol) (PPG), were employed to decompose waste PET with different temperatures, catalysts, and PET. A series of alcoholysis products with different appearance were obtained. The bulk structure and thermal properties of alcoholysis products were investigated by FTIR, ¹H NMR, MALDI-TOF, DSC and TG experiments. It is found that poly(propylene glycol) may react with waste PET to generate copolymer instead of oligomer products, dimers or trimers, etc. This product possesses excellent shelf stability and present transparent appearance, which may hold a great potential application in chemical industry. Moreover, the alcoholysis activity of DPG is the lowest comparing with NPG and EG in degradation of waste PET.

Comparing conventional and microwave-assisted heating in PET degradation mediated by imidazolium-based halometallate complexes

Tailoring halometallate-based ionic liquids (bulkiness and polarization) to be more active catalysts for PET glycolysis under conventional and microwave-assisted heating conditions.

Decolorization and reusing of PET depolymerization waste liquid by electrochemical method with magnetic nanoelectrodes

This work is aimed at electrochemical decolorization of real waste liquid which obtained in the PET depolymerization process. Firstly, PET fabrics were glycolysized by utilizing excess ethylene glycol (EG). Then, the glycolysis product was mixed with water and purified through repeated crystallization to get bis(2-hydroxyethyl) terephthalate (BHET) crystal. At last, the waste liquid of the depolymerization process was electrochemical decolorized by utilizing chitosan/Fe₃O₄ nanoparticles as the dispersed electrodes under a DC voltage. The UV-Vis absorptions at 338, 531, and 635 nm which were due to the dyes in the waste liquid decreased with the electrolysis time. In contrast, slight change of absorption of EG (at 322 nm) indicated that EG was not destroyed in the electrolytic process. The variation of color removal efficiency with dosage of chitosan/Fe₃O₄ nanoparticles, applied voltage, concentration of electrolyte, pH and electrolytic time were investigated. The max color removal efficiency was 87.24%. PET fabrics were depolymerized by using the decolorized waste liquid or mixture of decolorized waste liquid and EG (1:1 v/v), and the yields of BHET were 72.3% and 76.6%, respectively. The products were BHET without dyes which were confirmed by DSC and FTIR spectroscopy. Graphical abstract.

Renewable polyols for advanced polyurethane foams from diverse biomass resources

This review highlights recent advances in the synthesis of renewable polyols, used for making polyurethane foams, from biomass.

Theoretical studies on glycolysis of poly(ethylene terephthalate) in ionic liquids

Ionic liquids (ILs) present superior catalytic performance in the glycolysis of ethylene terephthalate (PET). To investigate the microscopic degradation mechanism of PET, density functional theory (DFT) calculations have been carried out for the interaction between ILs and dimer, which is considered to symbolize PET. We found that hydrogen bonds (H-bonds) play a critical role in the glycolysis process. In this study, 24 kinds of imidazolium-based and tertiary ammonium-based ILs were used to study the effect of different anions and cations on the interaction with PET. Natural bond orbital (NBO) analysis, atoms in molecules (AIM) and reduced density gradient (RDG) approaches were employed to make in-depth study of the nature of the interactions. It is concluded that the interaction of cations with dimer is weaker than that of anions and when the alkyl chain in the cations is replaced by an unsaturated hydrocarbon, the interaction will become stronger. Furthermore, anions play more important roles than cations in the actual interactions with dimer. When the hydrogen of methyl is replaced by hydroxyl or carboxyl, the interaction becomes weak for the amino acid anions and dimer. This work also investigates the interaction between dimer and ion pairs, with the results showing that anions play a key role in forming H-bonds, while cations mainly attack the oxygen of carbonyl and have a π-stacking interaction with dimer. The comprehensive mechanistic study will help researchers in the future to design an efficient ionic liquid catalyst and offer a better understanding of the mechanism of the degradation of PET.

Co-interaction lead to glycolysis of ethylene terephthalate (PET) in ionic liquids (ILs): H-bonds and π-stacking.

Mechanical and chemical recycling of solid plastic waste

This review presents a comprehensive description of the current pathways for recycling of polymers, via both mechanical and chemical recycling. The principles of these recycling pathways are framed against current-day industrial reality, by discussing predominant industrial technologies, design strategies and recycling examples of specific waste streams. Starting with an overview on types of solid plastic waste (SPW) and their origins, the manuscript continues with a discussion on the different valorisation options for SPW. The section on mechanical recycling contains an overview of current sorting technologies, specific challenges for mechanical recycling such as thermo-mechanical or lifetime degradation and the immiscibility of polymer blends. It also includes some industrial examples such as polyethylene terephthalate (PET) recycling, and SPW from post-consumer packaging, end-of-life vehicles or electr(on)ic devices. A separate section is dedicated to the relationship between design and recycling, emphasizing the role of concepts such as Design from Recycling. The section on chemical recycling collects a state-of-the-art on techniques such as chemolysis, pyrolysis, fluid catalytic cracking, hydrogen techniques and gasification. Additionally, this review discusses the main challenges (and some potential remedies) to these recycling strategies and ground them in the relevant polymer science, thus providing an academic angle as well as an applied one.

Reactive Extrusion of Polyethylene Terephthalate Waste and Investigation of Its Thermal and Mechanical Properties after Treatment

This study investigates treating polyethylene terephthalate (PET) waste water bottles with different mass of ethylene glycol (EG) using reactive extrusion technique at a temperature of 260°C. The study puts emphases on evaluating the thermal, mechanical, and chemical characteristics of the treated polyethylene terephthalate. The properties of the treated PET from the extruder were analyzed using FT-IR, TGA, DSC, and nanoindentation. The melt flow indexes (MFI) of both treated and untreated PET were also measured and compared. Thermal properties such as melting temperature (Tm) for treating PET showed an inversely proportional behavior with the EG concentrations. The FT-IR analysis was used to investigate the formation of new linkages like hydrogen bonds between PET and EG due to the hydroxyl and carbonyl groups. Nanoindentation results revealed that both the mechanical characteristics, elastic modulus and hardness, decrease with increasing EG concentration. On the other hand, the melt flow index of treated PET exhibited an increase with increasing EG concentration in the PET matrix.

Conversion of bis(2-hydroxyethylene terephthalate) into 1,4-cyclohexanedimethanol by selective hydrogenation using RuPtSn/Al2O3

One-pot conversion of bis(2-hydroxyethylene terephthalate) derived from waste PET into 1,4-cyclohexanedimethano with high yield was achieved by trimetallic RuPtSn/Al₂O₃.

Chemical scavenging of post-consumed clothes

Aiming toward the rectification of fiber grade PET waste accumulation as well as recycling and providing a technically viable route leading to preservation of the natural resources and environment, the post consumed polyester clothes were chemically recycled. Post consumed polyester clothes were recycled into bis(2-hydroxyethyl) terephthalate (BHET) monomer in the presence of ethylene glycol as depolymerising agent and zinc acetate as catalyst. Depolymerized product was characterized by chemical as well as analytical techniques. The fiber grade PET was eventually converted into BHET monomer with nearly 90% yield by employing 1% catalyst concentration and at optimum temperature of 180°C without mechanical input of stirring condition.

Preparation and testing of a solid secondary plasticizer for PVC produced by chemical degradation of post-consumer PET

Post-consumer poly(ethylene therephthalate) (PET) obtained from milled water bottles was chemically degraded by glycolysis, using suitable amounts of diethylene glycol (DEG) and Ca/Zn stearate as catalyst system. The process was carried out by employing a melt mixer as the chemical reactor, which is the facility generally used for plastic compounding. The degraded PET products were first characterized from structural and thermal point of view by Fourier transform infrared spectroscopy (FTIR), Proton nuclear magnetic resonance ((1)H NMR), Size exclusion chromatography (SEC) Differential scanning calorimetry (DSC) and Thermogravimetric analysis (TGA), and thereafter used alone or together with di(2-ethylhexyl) phthalate (DEHP) in poly(vinyl chloride) PVC formulations. The plasticization was, in fact, accomplished by using a binary system consisting of DEHP as primary plasticizer and a degraded PET product as secondary plasticizer (SP). The obtained materials were characterized through the main methods used to assess flexible PVC compounds: hardness in Shore A scale, thermal properties and quantitative migration of the plasticizer. The solid secondary plasticizer obtained from post-consumer PET improves both the processing characteristics and the thermal stability of the final flexible PVC compounds while maintaining their hardness within the top values of the Shore A scale. In addition, a considerable reduction of the plasticizers migration (23%) was obtained by optimizing the formulation.