Structural and Electrochemical Characterization of Binary, Ternary, and Quaternary Platinum Alloy Catalysts for Methanol Electro-oxidation

Combinatorial electrochemistry using metal nanoparticles: From proof-of-concept to practical realisation for bromide detection

Principles and practical application of combinatorial electrochemistry in search for new electroactive materials in electroanalysis have been explored. Nanoparticles of three different metals: silver, gold and palladium have been independently synthesized on the glassy carbon spherical powder surface by electroless deposition process and characterized using both spectroscopic and electrochemical techniques. These three materials were then combined together onto basal plane pyrolytic graphite electrode surface and the application of the combinatorial approach to find the electrode material for bromide detection as model target analyte was demonstrated. The component electroactive for bromide detection was next identified and it was found that silver nanoparticles were the active ones. A composite electrode based on silver nanoparticle modified glassy carbon powder and epoxy resin was then fabricated and it was found to allow accurate determination of bromide. The electroactivity for the bromide determination of the composite electrode was compared with that of a bulk silver electrode and it was shown that the composite electrode is very efficient with a comparable electroactivity with only a portion of precious metals being used for its construction.

Synthesis of flower-like gold nanoparticles and their electrocatalytic activity towards the oxidation of methanol and the reduction of oxygen

This article describes the synthesis of branched flower-like gold (Au) nanocrystals and their electrocatalytic activity toward the oxidation of methanol and the reduction of oxygen. Gold nanoflowers (GNFs) were obtained by a one-pot synthesis using N-2-hydroxyethylpiperazine-N-2-ethanesulphonic acid (HEPES) as a reducing/stabilizing agent. The GNFs have been characterized by UV-visible spectroscopy, transmission electron microscopy (TEM), X-ray diffraction (XRD), and electrochemical measurements. The UV-visible spectra show two bands corresponding to the transverse and longitudinal surface plasmon (SP) absorption at 532 and 720 nm, respectively, for the colloidal GNFs. The GNFs were self-assembled on a sol-gel-derived silicate network, which was preassembled on a polycrystalline Au electrode and used for electrocatalytic applications. The GNFs retain their morphology on the silicate network; the UV-visible diffuse reflectance spectra (DRS) of GNFs on the silicate network show longitudinal and transverse bands as in the case of colloidal GNFs. The GNFs show excellent electrocatalytic activity toward the oxidation of methanol and the reduction of oxygen. Oxidation of methanol in alkaline solution was observed at approximately 0.245 V, which is much less positive than that on an unmodified polycrystalline gold electrode. Reduction of oxygen to H2O2 and the further reduction of H2O2 to water in neutral pH were observed at less negative potentials on the GNFs electrode. The electrocatalytic activity of GNFs is significantly higher than that of the spherically shaped citrate-stabilized Au nanoparticles (SGNs).

PtRu nanoparticle electrocatalyst with bulk alloy properties prepared through a sonochemical method

Properties of PtRu nanoparticles prepared using high-intensity sonochemistry are reported. Syntheses were carried out in tetrahydrofuran (THF) containing Ru3+ and Pt4+ in a fixed mole ratio of either 1:10 or 1:1. X-ray diffraction measurements confirmed sonocation produces an alloy phase and showed that the composition of the nanometer scale metal particles is close to the mole fraction of Ru3+ and Pt4+ in solution with deviations that tend toward Ru enrichment in the alloy phase. The materials gave responses that are similar in terms of peak potential and current density, referenced to the catalyst active surface area, to those of bulk alloys in voltammetry experiments involving CO stripping and CH3OH electrochemical oxidation in 0.1 M H2SO4. The results show that sonochemical methods have the potential to produce nanometer scale bimetallic electrocatalysts that possess alloy properties. The materials have application in mechanistic studies of fuel cell reactions and as platforms for the development of CO tolerant fuel cell catalyst.

Promotion of the Electrochemical Activity of a Bimetallic Platinum−Ruthenium Catalyst by Oxidation-Induced Segregation

An alloy catalyst of 15 wt % Pt(50)Ru(50)/C was prepared by the method of incipient wetness impregnation and activated by hydrogen reduction at 620 K. Physical characterization of the freshly reduced catalyst indicated that bimetallic crystallites, Pt rich in the shell and Ru rich in the core, were finely dispersed in a diameter of dPtRu approximately 2 nm on carbon support. The reduced catalyst was subsequently modified by oxidization in air. On increasing the temperature of oxidation (T(o)), atoms of Ru in the core were found segregated to the surface of bimetallic crystallites and oxidized to amorphous RuO(2). Crystalline RuO(2) (RucO(2)) was formed on extensive segregation at To > 520 K. Catalytic activity of the alloy catalyst for electro-oxidation of methanol was examined by cyclic voltammetry. Electrochemical activity of the Pt-Ru/C catalyst was found to be significantly enhanced by oxidation treatments. The enhancement was, therefore, attributed to the segregation of Ru and the formation of RucO(2). Extensive oxidation treatment at elevated temperatures of To > 600 K, however, caused the deactivation of the electroactivity. The deactivation should be the result of excessive oxidation of the carbon support.

Characterization and methanol electrooxidation studies of Pt(111)/Os surfaces prepared by spontaneous deposition

Catalytic activity of the Pt(111)/Os surface toward methanol electrooxidation was optimized by exploring a wide range of Os coverage. Various methods of surface analyses were used, including electroanalytical, STM, and XPS methods. The Pt(111) surface was decorated with nanosized Os islands by spontaneous deposition, and the Os coverage was controlled by changing the exposure time to the Os-containing electrolyte. The structure of Os deposits on Pt(111) was characterized and quantified by in situ STM and stripping voltammetry. We found that the optimal Os surface coverage of Pt(111) for methanol electrooxidation was 0.7 +/- 0.1 ML, close to 1.0 +/- 0.1 Os packing density. Apparently, the high osmium coverage Pt(111)/Os surface provides more of the necessary oxygen-containing species (e.g., Os-OH) for effective methanol electrooxidation than the Pt(111)/Os surfaces with lower Os coverage (vs e.g., Ru-OH). Supporting evidence for this conjecture comes from the CO electrooxidation data, which show that the onset potential for CO stripping is lowered from 0.53 to 0.45 V when the Os coverage is increased from 0.2 to 0.7 ML. However, the activity of Pt(111)/Os for methanol electrooxidation decreases when the Os coverage is higher than 0.7 +/- 0.1 ML, indicating that Pt sites uncovered by Os are necessary for sustaining significant methanol oxidation rates. Furthermore, osmium is inactive for methanol electrooxidation when the platinum substrate is absent: Os deposits on Au(111), a bulk Os ingot, and thick films of electrodeposited Os on Pt(111), all compare poorly to Pt(111)/Os. We conclude that a bifunctional mechanism applies to the methanol electrooxidation similarly to Pt(111)/Ru, although with fewer available Pt sites. Finally, the potential window for methanol electrooxidation on Pt(111)/Os was observed to shift positively versus Pt(111)/Ru. Because of the difference in the Os and Ru oxophilicity under electrochemical conditions, the Os deposit provides fewer oxygen-containing species, at least below 0.5 V vs RHE. Both higher coverage of Os than Ru and the higher potentials are required to provide a sufficient number of active oxygen-containing species for the effective removal of the site-blocking CO from the catalyst surface when the methanol electrooxidation process occurs.

Atomic Arrangements inside Ru and Os Nanoislands Spontaneously Deposited on Pt(111)

The atomic arrangements inside Ru and Os nanoislands spontaneously deposited on Pt(111) electrode surface were observed with electrochemical scanning tunneling microscopy. The surperlattice of the pristine Ru nanodeposits is (square root of 3 x square root of 3)R30 degrees -RuO+. Upon reduction, the Ru nanodeposits are compressed to a uniaxially incommensurate (square root of 3 x square root of 2)R30 degrees -Ru structure, which does not change during the following reoxidation. The atomic arrangement inside the pristine Os nanodeposits is an incommensurate (square root of 2 x square root of 2)-OsO+ structure, which does not transform during the subsequent reduction-oxidation cycles. The structures of the Ru and Os nanodeposits are discussed in terms of removal and insertion of oxygen ions depending on electrode potential.

Pt and Ru X-ray Absorption Spectroscopy of PtRu Anode Catalysts in Operating Direct Methanol Fuel Cells

In situ X-ray absorption spectroscopy, ex situ X-ray fluorescence, and X-ray powder diffraction enabled detailed core analysis of phase segregated nanostructured PtRu anode catalysts in an operating direct methanol fuel cell (DMFC). No change in the core structures of the phase segregated catalyst was observed as the potential traversed the current onset potential of the DMFC. The methodology was exemplified using a Johnson Matthey unsupported PtRu (1:1) anode catalyst incorporated into a DMFC membrane electrode assembly. During DMFC operation the catalyst is essentially metallic with half of the Ru incorporated into a face-centered cubic (FCC) Pt alloy lattice and the remaining half in an amorphous phase. The extended X-ray absorption fine structure (EXAFS) analysis suggests that the FCC lattice is not fully disordered. The EXAFS indicates that the Ru-O bond lengths were significantly shorter than those reported for Ru-O of ruthenium oxides, suggesting that the phases in which the Ru resides in the catalysts are not similar to oxides.

Segmented Pt/Ru, Pt/Ni, and Pt/RuNi nanorods as model bifunctional catalysts for methanol oxidation

Five-segment (Pt-Ru-Pt-Ru-Pt, Pt-Ni-Pt-Ni-Pt, and Pt-RuNi-Pt-RuNi-Pt) nanorods with the same overall rod length and the same total Pt segment length were prepared by sequential electrodeposition of the metals into the pores of commercially available anodic aluminum oxide (AAO) membranes. Field-emission scanning electron microscopy (FESEM) showed that the nanorods were about 210 nm in diameter and about 1.5 microm in length. The alternating Pt and oxophilic metal(s) segments could be easily differentiated in backscattered-electron images. X-ray diffraction (XRD) analysis of the nanorods indicated that Pt and Ni were polycrystalline with fcc structures, Ru was hcp, and the co-deposited RuNi adopted the nickel fcc structure with some negative shifts in the Bragg angles. The chemical states of Pt, Ru, and Ni on the nanorod surface were assayed by X-ray photoelectron spectroscopy (XPS), and the presence of Pt(0), Pt(II), Pt(IV), Ru(0), Ru(VI), Ni(0), and Ni(II) was observed. The nanorods were catalytically active for the room-temperature electrooxidation of methanol in acidic solutions. The relative rates of reaction showed the Pt-RuNi pair sites as having the lowest overpotential to dissociate water, the highest catalytic activity in methanol oxidation, and the strongest CO-tolerance in the potential window employed. The use of segmented nanorods with identifiable Pt-oxophilic metal(s) interfaces removes many of the ambiguities in the interpretation of experimental data from conventional alloy catalysts, thereby enabling a direct comparison of the activities of various types of pair sites in methanol oxidation.

Synthesis and Characterization of Pt−WO3 as Methanol Oxidation Catalysts for Fuel Cells

Several compositions of Pt-WO3 catalysts were synthesized and characterized for the electro-oxidation of methanol and CO. The surface morphologies of the catalysts were found to be dependent on the composition. X-ray energy dispersive spectroscopy and X-ray photoelectron spectroscopy results suggest a surface enrichment of WO3 in the codeposited Pt-WO3 catalysts. Cyclic voltammetry and chronoamperometry in methanol show an improvement in catalytic activity for the Pt-WO3 catalysts. A significant improvement in the poison tolerance toward CO and other organic intermediates was observed in the mixed metal-metal oxide catalyst. The catalytic performance of the different compositions was directly compared by normalization of the current to active sites. CO-stripping voltammetry suggests the involvement of WO3 in the catalytic process as opposed to a mere physical effect as suggested by previous work. A possible mechanism for this improvement is proposed based on the electrochemical data.

Determination of O[H] and CO Coverage and Adsorption Sites on PtRu Electrodes in an Operating PEM Fuel Cell

A special in situ PEM fuel cell has been developed to allow X-ray absorption measurements during real fuel cell operation. Variations in both the coverage of O[H] (O[H] indicates O and/or OH) and CO (applying a novel Deltamu(L3) = mu(L3)(V) - mu(L3)(ref) difference technique), as well as in the geometric (EXAFS) and electronic (atomic XAFS) structure of the anode catalyst, are monitored as a function of the current. In hydrogen, the N(Pt)(-)(Ru) coordination number increases much slower than the N(Pt)(-)(Pt) with increasing current, indicating a more reluctant reduction of the surface Pt atoms near the hydrous Ru oxide islands. In methanol, both O[H] and CO adsorption are separately visible with the Deltamu technique and reveal a drop in CO and an increase in OH coverage in the range of 65-90 mA/cm(2). With increasing OH coverage, the Pt-O coordination number and the AXAFS intensity increase. The data allow the direct observation of the preignition and ignition regions for OH formation and CO oxidation, during the methanol fuel cell operation. It can be concluded that both a bifunctional mechanism and an electronic ligand effect are active in CO oxidation from a PtRu surface in a PEM fuel cell.

Activation of Nanoparticle Pt−Ru Fuel Cell Catalysts by Heat Treatment: A 195Pt NMR and Electrochemical Study

(195)Pt NMR spectroscopic and electrochemical measurements were carried out on commercial Pt-Ru alloy nanoparticle samples to investigate the effect of high-temperature annealing in different vacuum/gas-phase environments. Samples annealed at 220 degrees C in Ar gas, or in a vacuum, did not show any demonstrable change in catalytic activity vs electrochemically reduced, room-temperature samples. In contrast, annealing at 220 degrees C in H(2) gas led to a 3-fold increase in reactivity toward methanol oxidation (per surface site). NMR experiments show that annealing at 220 degrees C (in both Ar and H(2)) leads to a slight reduction in the Fermi level local density of states (E(F)-LDOS) at the Pt sites, which we attribute to surface enrichment of Ru. This electronic effect alone, however, appears to be too small to account for the increase in the catalytic activity observed for the H-treated catalyst. By comparing the electrochemical and NMR data of the H- and Ar-treated samples, we conclude that annealing at 220 degrees C in the hydrogen atmosphere reduces surface Ru oxides into metallic Ru, and consequently, the presence of metallic Ru and its enrichment on the surface are essential for the enhanced catalytic activity. In contrast, heat treatment at 600 degrees C in both vacuum and argon atmosphere increases the particle size and reduces the amount of platinum on the nanoparticle surface, thereby increasing the surface Ru content beyond the optimum surface composition values. This causes a large reduction in catalytic activity. Our results suggest that optimizing the amount of surface Ru by heat treatment at temperatures near 200 degrees C, in a hydrogen atmosphere, can be utilized to produce Pt-Ru alloy nanoparticles with high methanol oxidation activity. Finally, our NMR and electrochemical data, taken together with the lattice parameter measurements, lead to a novel model of Pt-Ru alloy nanoparticles having a Ru-rich core and a Pt-Ru alloy overlayer.

Catalityc effects of ruthenium and osmium spontaneous deposition on platinum surfaces toward methanol oxidation

The influence of ruthenium and osmium spontaneous deposition on polycrystalline platinum in sulfuric acid was studied by conventional electrochemical techniques. The inhibition of the hydrogen adatom voltammetric profile by the foreign adatoms was used to calculate the degree of surface coverage of ruthenium, osmium, and a mixture of both metal ions from solutions of different composition. Methanol adsorption and oxidation were compared on bare platinum, platinum/ruthenium, platinum/osmium, and ternary compounds, considering the efficiency of methanol oxidation per hydrogen adatom displaced by the foreign metal on platinum.

Catalytic Activity of Platinum on Ruthenium Electrodes with Modified (Electro)chemical States

Using Pt on Ru thin-film electrodes with various (electro)chemical states designed by the sputtering method, the effect of Ru states on the catalytic activity of Pt was investigated. The chemical and electrochemical properties of Pt/Ru thin-film samples were confirmed by X-ray photoelectron spectroscopy (XPS) and cyclic voltammetry. In addition, Pt nanoparticles on Ru metal or oxide for an actual fuel cell system showed an effect of Ru states on the catalytic activity of Pt in methanol electrooxidation. Finally, it was concluded that such an enhancement of methanol electrooxidation on the Pt is responsible for Ru metallic and/or oxidation sites compared to pure Pt without any Ru state.

Structure and Electrocatalysis of Sputtered RuPt Thin-Film Electrodes

The structural and electrochemical properties of RuPt thin-film electrodes fabricated by radio frequency (rf) magnetron sputtering have been investigated. Grazing incidence X-ray diffraction data show a transition from a face-centered cubic (fcc) to hexagonal cubic-packed (hcp) structure as the Ru percentage increases. The transition occurs gradually between 32 and 58% Ru, which is significantly different from the bulk RuPt phase diagram. The catalytic activity of the thin-film electrodes for methanol oxidation shows a broad peak near 40-60% Ru, consistent with previous reports. The relationship between catalytic activity and film structure is discussed and contrasted with previous investigations.

Pattern Recognition on the Structure−Activity Relationship of Nano Pt−Ru Catalysts: Methodology and Preliminary Demonstration

The activity of nano Pt-Ru catalysts is a multivariate function of particle size, alloyed degree, oxide composition, and so forth. The monodependencies of catalytic activity on individual structure parameters (structure-activity relationship, SAR) are of great importance but, unfortunately, unobtainable in practical measurements. A pattern-recognition methodology is proposed for the first time to extract SAR information from all of the relative experimental data, which we hope will cast new light on the in-depth understanding of this important catalyst. As a preliminary demonstration, a multivariate linear regression and a generalized regression neural network were applied to analyze a small data set for methanol oxidation. It was found that both increasing the content of hydrous ruthenium oxides and decreasing the particle size would benefit the catalytic activity, whereas the effect of the Pt-Ru alloy degree turned out to be unremarkable.

A Band Dispersion Mechanism for Pt Alloy Compositional Tuning of Linear Bound CO Stretching Frequencies

The C-O stretching frequency (nu(CO)) of atop CO/Pt in PtRu alloys is compositionally tuned in proportion to the Pt mole percent. The application of a Blyholder-Bagus type mechanism (i.e., increased back-donation from the metal d-band to the hybridized 2pi CO molecular orbitals (MOs)) to compositional tuning has been paradoxical because (1) a Pt-C bond contraction, expected with increased back-donation as the Pt mole percent is reduced, is not observed (i.e., calculated Pt-C bond is either elongated or insensitive to alloying and the binding energies of CO/Pt decrease with alloying) and (2) the lowering d-band center and increased d-band vacancies upon alloying (suggesting less back-donation to the higher energy metal hybridized 2pi CO MOs) must be reconciled with the alloy-induced red shift of the nu(CO). A library of spin-optimized Pt and Pt alloy clusters was the basis of density functional theory (DFT) calculations of CO binding energies, nu(CO) values, shifts, and broadening of 5sigma/2pi CO MO upon hybridization with the alloy orbitals and a DFT derived Mulliken electron population analysis. The DFT results, combined with FEFF8 local density of states (LDOS) calculations, validate a 5sigma donation-2pi back-donation mechanism, reconciling the direction of alloy compositional tuning with the lowering of the d-band center and increased vacancies. Although the d-band center decreases in energy with alloying, an asymmetric increase in the dispersion of the d-band is accompanied by an upshift of the metal cluster HOMO level. Concomitantly, the hybridization and renormalization of the CO 5sigma/2pi states results in a broadening of the 5sigma/2pi manifold with additional lower energy states closer to the upshifted (with respect to the pure Pt cluster) HOMO of the alloy cluster. The dispersion toward higher energies of the alloy d-density of states results in more 5sigma/2pi CO filled states (i.e., enhanced 2pi-back-donation). Finally, Mulliken and FEFF8 electron population analysis shows that the increase of the average d-band vacancies upon alloying and additional 2pi back-donation are not mutually exclusive. The d-electron density of the CO-adsorbed Pt atom increases with alloying while the average d-electron density throughout the cluster is reduced. The localized electron density is manifested as an electrostatic wall effect, preventing the Pt-C bond contractions expected with increased back-donation to the 2pi CO MOs.

Combinatorial Approach toward High-Throughput Analysis of Direct Methanol Fuel Cells

A 40-member array of direct methanol fuel cells (with stationary fuel and convective air supplies) was generated by electrically connecting the fuel cells in series. High-throughput analysis of these fuel cells was realized by fast screening of voltages between the two terminals of a fuel cell at constant current discharge. A large number of voltage-current curves (200) were obtained by screening the voltages through multiple small-current steps. Gaussian distribution was used to statistically analyze the large number of experimental data. The standard deviation (sigma) of voltages of these fuel cells increased linearly with discharge current. The voltage-current curves at various fuel concentrations were simulated with an empirical equation of voltage versus current and a linear equation of sigma versus current. The simulated voltage-current curves fitted the experimental data well. With increasing methanol concentration from 0.5 to 4.0 M, the Tafel slope of the voltage-current curves (at sigma=0.0), changed from 28 to 91 mV.dec-1, the cell resistance from 2.91 to 0.18 Omega, and the power output from 3 to 18 mW.cm-2.

Thermodynamic Guidelines for the Design of Bimetallic Catalysts for Oxygen Electroreduction and Rapid Screening by Scanning Electrochemical Microscopy. M−Co (M: Pd, Ag, Au)

We propose guidelines for the design of improved bimetallic (and related) electrocatalysts for the oxygen reduction reaction (ORR) in acidic media. This guide is based on simple thermodynamic principles assuming a simple mechanism where one metal breaks the oxygen-oxygen bond of molecular O(2) and the other metal acts to reduce the resulting adsorbed atomic oxygen. Analysis of the Gibbs free energies of these two reactions guides the selection of combinations of metals that can produce alloy surfaces with enhanced activity for the ORR when compared to the constituent metals. Selected systems have been tested by fabricating arrays of metallic catalysts consisting of various binary and ternary combinations of Pd, Au, Ag, and Co deposited on glassy carbon (GC) substrates. The electrocatalytic activity of these materials for the ORR in acidic medium was examined using scanning electrochemical microscopy (SECM) in a new rapid-imaging mode. This was used to rapidly screen arrays covering a wide range of catalyst compositions for their activity for the ORR in 0.5 M H(2)SO(4). Using the SECM technique, we have identified combinations of metals with enhanced electrocatalytic activities when compared with the constituent, pure metals. Addition of Co to Pd, Au, and Ag clearly decreases the ORR overpotential, in agreement with the proposed model. Catalyst spots that exhibited enhanced electrocatalytic activity in the SECM screening technique were then examined using classical rotating disk electrode (RDE) experiments. The activity of carbon black supported catalyst mixtures on a GC RDE and the electrocatalytic activity determined using the SECM screening technique showed excellent agreement. C/Pd-Co electrodes (10-30% Co) exhibited remarkable activity for ORR catalysis, close to that of carbon-supported Pt.